Landoll ICON AG-10 User Manual
AG - 10
Parts & Service
AG – 10 Specifications
Capacity (struck)…………………………………..8.4 yd
(heaped)………………………………….10 yd
Weight (empty)…………………………………...17,512
Tongue Weight (empty)…………………………..1,500
Width of Cut………………………………………..8 ft
Overall Width………………………………………9 ft. 1 in.
Ground Clearance At Bit……………………………18 in.
Negative Cut…………………………………………12 in.
Overall Length……………………………………...348 in.
Gate Opening……………………………………….46 in.
Cylinders (lift)……………………………………..6 x 22
(gate)……………………………………3.5 x 20
(push off)……………………………….4.5 x 32
Tires (front)…………………………………..15 x 19.5
(rear)…………………………………..20.5 x 25
Inflation 15 x 19.5 ……………………………... 60 psi
20.5 x 25………………………………. 58 psi
Rims (front)………………………………….19.5 x 12.25
(rear)……………………………………17 x 25 3 pc
Cutting Edges
(center)………………………………..7/8 x 16 x 48”
(outside)………………………………7/8 x 13 x 23.75”
Spindle Rating
(front)…………………………………12,000 lb
(rear)………………………………….20,000 lb
Hydraulic Hoses…………………………………….3000 psi
Hydraulics are controlled by a 2 valve system, using a steel sequencing block and requiring
2 tractor remotes.
Scheduled Maintenance
A quality, high temperature grease should be used when lubricating the machine. Most areas of lube are
scheduled daily, ( 8 to 10 hrs. of running). There are 24 grease zerks on the Ag 10 that should be greased
daily. There are also 1 zerk per axle that are greased weekly with 3 pumps of grease.
All bolts are torqued at the factory during assembly. After 24 to 36 hours of running, the Dealer service
should recheck the torque on bolts, wheel, axle, and pin retainers. Each time the machine is greased, the
operator or maintenance should look at these areas and the bolts involved, to be sure none are working loose.
After each 1000 hours of operation with the machine, the hitch, wheel, axle and pin retainers should be
retorqued, per the torque value chart in this manual.
For safety, identification, and general information, all missing or damaged decals on the machine should be
replaced.
The ICON AG 10 has the interior of the bowl painted with a carbon base graphite paint, which rejects dirt.
Should that paint wear off over a period of time, replacement paint may be ordered by the gallon through the original dealer.
The cutting bits for the earthmover are available through ICON, or local CAT Dealers. Refer to the cutting
edge section of this manual for size and part numbers.
All retaining pins have replaceable bushings. Watch the pin locations in action to review for loose and
worn operation.
The timing of the loaded machine is critical to it’s performance. On the 2 valve setup, it is important that the
gate and push off wall work as they should. Adjustments to the timing can be made at the sequence block on the
tongue of the machine. (refer to the timing chart in the manual for instructions).
Remember, the longevity of your machine will depend on proper operation and maintenance.
Warning!
To prevent a hazardous situation, which if not avoided can result in injury or death.
Read and follow these instructions!
Read and understand the operator’s manual before operating the machine. Allow no one to operate
the machine before reading the manual and being instructed on the proper operation.
Before servicing the machine, block the wheels, shut the tractor off, set the brakes, and remove the
key. If working under the machine, block the machine up for a safe and secure working area. Apply any
and all safety stops provided.
When working with hydraulic lines, cylinders, or fittings, wear protective clothing and safety glasses
to guard against high pressure oil leaks.
Do not allow anyone on, or near the machine while it is running or in motion.
Do not operate the machine on a steep incline or slope that could create an imbalance or rollover.
Safety Section 3a
Foreword
Literature Information
This information should be stored in the
literature holder located on the machine.
This manual contains safety information,
operating instructions, lubrication and
maintenance information.
Some of the photographs or illustrations in the
publication show details that can differ slightly
from your personal machine. Shields and covers
may have been removed to allow for
illustrations.
Constant improvement and knowledge of
product design may cause changes to your
personal machine that is not listed in this manual.
Read, understand, and keep this manual with the
machine to aid in repairs, adjustment, service and
parts identification.
Whenever a question arises regarding your
machine, or this manual, please contact Product
Support for assistance.
Maintenance
The maintenance section is a guide to
machine care. The illustrated step by step
procedures covers the most important of the
maintenance schedule. Regular routine
lubrication is described in less detail.
Maintenance Intervals
Normally, all lubrication should be on a
daily basis. However, certain locations only
require lubrication on a weekly basis or
require a specific quantity. These locations
will be marked clearly, showing and
describing requirements.
Under extremely severe, dusty/wet/sandy
conditions, or if the haul is long and rough,
more frequent lubrication and inspection of
highly stressed areas is recommended.
Safety
The safety section of this manual lists basic
safety precautions. In addition, this section
shows the location of safety signs and decals
used on this machine.
Read and understand the basic precautions
listed in the safety section before operating or
performing lubrication, maintenance or repair
work on this machine.
NOTE: Before any service or repair work is
performed, make certain that all safety stops
are in place.
Be certain to remove all safety stops when
repairs are complete.
Operation
This operation section is a reference guide for
the new operator and a refresher for the
experienced operator. Operating techniques
shown are basic, skill and technique will increase
with knowledge and usage of the machine.
Safety Section
General Hazard Information
Safety Section
General Hazard Information
A “Do Not Operate” warning tag or similar
warning tag should be attached to the start switch
or controls before servicing or repairing the
machine.
Know the width of your equipment in order to
maintain proper clearance when you operate the
machine(s) near fences or boundary obstacles.
Be aware of high voltage power lines or buried
power cables. If the machine comes in contact
with these hazards, serious injury or death may
occur, from electrocution.
Wear a hard hat, protective glasses, and other
protective equipment, as required.
Do not wear loose clothing or jewelry that can
snag on controls or other parts of the machine.
Make sure all protective shields and covers are
secured in place on the machine.
Obey all local regulations for the disposal of
liquids.
Do not allow unauthorized personnel on the
machine
Unless you are instructed otherwise, perform
maintenance with the machines in the servicing
position. The operation and maintenance manual
will describe the proper position.
Never put maintenance fluids (hydraulic) into
glass containers. Drain all liquids into suitable
containers.
Trapped Pressure
Pressure can be trapped in a hydraulic system.
Releasing trapped pressure can cause sudden
movement of the machine. Use caution if you
disconnect hydraulic lines or fittings. High
pressure oil that is released, can cause a hose to
whip. High pressure oil that is released, can
Fluid Penetration
Pressure can be trapped in a hydraulic
system, long after the engine has been
stopped. The pressure can cause fluid or
fittings/ends to detach rapidly, if the pressure is not released properly.
Do not remove any hydraulic components
until pressure has been relieve, or personal
injury may result. Do not disassemble any
hydraulic components or parts until the
pressure has been relieved, or personal
injury may occur.
Always use a board or protective shield
when you check for high pressure leaks.
Hydraulic fluid is under extreme pressure
and can cause serious injury and possible
death. A pin hole leak can cause severe
injury. If fluid is injected into your skin, you
must seek treatment immediately. Seek
treatment from a doctor that is familiar with
this type of injury.
Containing Fluid Spillage
Care should be taken to prevent spillage of
hydraulic fluids during maintenance, testing,
and repair of the machine. Prepare to collect
any fluid with suitable containers before
opening any system containing fluids.
Obey all local regulations for the disposal
of liquids.
Improperly disposing of waste fluids can
threaten the environment. Potentially
harmful fluids should be disposed of
according to local regulations.
Always use leakproof containers when
you drain fluids. Do not pour waste onto the
ground, or into any source of water.
cause oil to spray.
Fluid penetration can cause serious injury or
death.
Safety Section
Crushing/Cutting Prevention
Support the machine properly before you perform
any repairs or maintenance beneath that machine.
Do not rely on the cylinders to hold the machine up.
If a control is moved or a hydraulic line breaks, the
machine can fall.
Never attempt adjustments while the machine is in
motion.
Stay clear of all rotating and moving parts.
If it is necessary to remove shields or panels for
repairs/maintenance, be certain to replace them
before using the machine.
When you strike a pin or retainer with force, chips
and other debris can fly off the object.
Make sure that no one can be injured by flying
debris before striking any object. To avoid injury to
your eyes, wear protective glasses when striking any
object.
Make certain that the cylinder stops are in place
before making any adjustment/repairs under the
machine.
The stop pins should be in place on the clam
before working around the front of the machine.
Line, Tubes and Hoses
Inspect all lines and hoses for wear and chaffing.
The hoses must be properly routed and have adequate support and the clamps should be secure.
Tighten all connections to the recommended
torque.
Do not bend high pressure lines. Do not install any
lines that are bent or damaged.
Repair any lines that are loose or damaged.
Check lines, tubes and hoses carefully. Do not use
your bare hands to check for leaks. Use a board or
cardboard to check, as high pressure fluid can enter
soft tissue.
Tighten all fittings and clamps to proper torque
specs.
Replace the parts if any of the following
conditions are present.
End fittings are damaged or leaking.
Outer coverings are chafed or cut.
Wires are exposed.
Outer coverings are ballooning.
Flexible part of the hoses are kinked.
Outer covers have embedded armoring.
End fittings are displaced.
Before Operation
Clear all personnel from the area.
Clear all obstacles that are in the path of the
machine. Beware of hazards, such as wires,
ditches, etc.
Whenever you are working around this
machine, always wear the protective
equipment that is required by the
conditions of the job site.
Refer to the “Daily Walk around
Inspection “ for tips on what to look for,
before daily use.
Be aware of the width of your machine, and
be certain there is enough clearance for you
to maneuver without hitting obstacles
beside you.
General Operation
Each scraper operator has his/her own methods of hydraulic sequence and overall operation of the
machine. The following are suggestions as to the ICON Earthmover. Personal methods and choice of
tractors may alter these suggestions.
The ICON/Landoll machine is completely assembled and checked at the factory. It is requested of the
Dealer that after the first 24-36 hours of operation, the machine is then checked , and adjusted, if needed.
There are 24 zerks of the AG-10 that are marked grease daily, and 1 on each axle that are grease weekly.
Each bolt is torqued to proper specs at the factory, and after the initial 24 - 36 hours of running, should
be rechecked. All retaining pins have replaceable bushings. Watch the pin locations in action to review
for loose and worn operation.
Hydraulic hose configuration at the front of the machine is arranged to fit the late model remotes. Some
pulling units may require the relocation of the hydraulic hose configuration. A two-valve sequencing setup is standard. This allows the raise/lower to be controlled by valve #1, and gate/push-off by valve #2.
The operation of these valves is left to operator choice, for push/pull . This is controlled by the position
of the hoses at the tractor. On a two valve system, the timing of the loaded machine is critical to it’s
performance. It is important that the gate and push off wall work as they should. Adjustments to the
timing is made at the sequence block, located on the tongue of the machine. This setting is factory set,
but in time, can need re-adjustment. (Refer to the timing chart in the manual for instructions.)
A visual depth gauge is located at the right side, front of the machine. It allows the operator to set the
cutting edge to the proper depth for a smooth cut, or eject depth of the load. (It is marked in tenths of an
inch)
The ICON/Landoll Earthmovers have portions of the bowl painted with a carbon based, graphite paint,
which helps to reject dist. Should this paint wear off over a period of time, replacement paint may be
ordered thru the dealer.
Be patient for the first few hours of learning to operate the machine. Time and experience will produce
expert results. Any type of cutting edge machine will have the tendency to create a “washboard” effect, if
too much speed and inconsistent depth is used. Also, if the machine is used to “back level” or drag , be
certain that the gate is in the fully up position and the push off wall is completely forward. This allows
the operator to carry a small amount of material to fill with (if needed).
This machine is designed to be used with a pulling unit of 400 hp. maximum. Additional horsepower
will shorten the life of the unit and will alter the warranty. Responsible operation and proper maintenance
will provide many hours of expert results and a durable machine.
NOTE: This machine is not intended for highway use, it should be used off road only. If public roadway
travel is necessary, be certain of regulations concerning width, lighting, and safety requirements.
WARNING!
Read and understand the operator’s manual before operating the machine. Allow no one to operate
the machine before reading the manual and being instructed on the proper operation.
Before servicing the machine, block the wheels, shut the tractor off, set the brakes, and remove the
key. If working under the machine, block the machine up for a safe and secure working area. Apply
any and all safety stops provided.
When working with hydraulic lines, cylinders, or fittings, wear protective clothing and safety glasses
to guard against high pressure oil leaks.
Do not allow anyone on, or near the machine while it is running or in motion.
Do not operate the machine on a steep incline or slope that could create an imbalance or rollover.
Component location
ICO2019
1/2 x 1”
Rim: 4000657
Tire: 4000636
1/4 x 1 1/4”
3/4 x 1 1/2”
ICO1133
ICO0525
ICO0236
ICO2250
ICO1133
ICO2172/73
ICO1133
ICO2045 (4) places on linkage
ICO2228
4001542
ICO2259
4001544
ICO2063
ICO0239
ICO2258
ICO2233
5/8 x 7”
4001541 Spindle
ICO1066
4001452
ICO2259
ICO2063
ICO2199
4001252
ICO2233
ICO0239
ICO2248
ICO2258
ICO2250
ICO2230
ICO2262
ICO2172/73
ICO0229
5/8 x 7”
4001541 Spindle
4001544
ICO1066
4001452
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