Landoll ICON 414 User Manual
ICON
414
14 Yd. Rear Lowering Earthmover
Parts
And
Service
ICON Dealer Pre-Delivery Checklist
o Lubricate the machine with high temp grease, per the listing in the manual and
the decals on the machine.
o Plug in the hydraulic hoses per the information in the manual and on the
ICON hitch. The hoses have color coded bands and the instruction decal on
the hitch, will aid in the proper hookup. (the hydraulic hookup is only
recommended and should be adjusted to the owner/operator’s preference.
o Cycle the machine, checking performance and any possible leaks. The ICON
earthmover has been filled with hydraulic fluid and cycle checked at the
factory, however, air pockets can still exist, in the system. Check the tractor to
be sure the hydraulic valves have been adjusted to maximum flow.
o Plug in the safety lights and check the function of the stop and turn signals.
o If the machine is equipped with the optional brake package, plug the
connector into the tractor receptacle. By moving the tractor forward and
applying the brakes, resistance should be felt, from the scraper.
NOTE: ICON products are a fully assembled as possibly allowed for shipping.
Hydraulic systems are filled and cycle tested at the factory, if assembly of those
components can be allowed for shipping. Every effort is taken by ICON to simplify
predelivery by the ICON Dealer.
Should you have any questions in regard to setup or predelivery, please contact
ICON Product Support for assistance.
ICON Dealer Delivery Check List
o Give the ICON Operation/Service/Parts Manual to the Owner/Operator and
show where it may be kept on the machine.
o Have the Owner/Operator read the safety and maintenance section of the
Manual, review and answer all questions in regard. Also, review the ICON
Warranty with the Owner.
o Complete and sign the Warranty Registration Form and have the Owner read
the sign the form. Mail the Warranty Registration to ICON immediately. Write
in the model, date of purchase, and Dealer name and phone number in the area
provided in the Manual for the benefit of future questions, service, and parts.
o Emphasize that any additional Operators on the ICON machine should read
the safety section of the manual and receive instruction from an experienced
ICON Operator before proceeding.
o After 24/36 hours of running, the machine should be checked by the Dealer
according to the enclosed check list.
o Only high temp grease is recommended for use in the axle housings on the
ICON Earthmovers.
NOTE: Proper instructions to the ICON Owner/Operator on safety, operation,
maintenance and timely lubrication is essential for the longevity of the machine.
ICON Industries Commercial Earthmover
Assembly, Lube and Check List
____1. Install cutting bits, Torque retaining bolts.
____2. Locate and pin rear lift assembly. Install lift
cylinders. Torque all retaining bolts.
____3. Position and pin eject wall. Install eject
cylinder and linkage. On Series D Models
pin the floor and install cylinder.
Torque all retaining bolts. Install the depth gauge components.
____4. Locate and pin front gate and gate lift assembly.
Install lift cylinder. Torque all retaining bolts.
____5. Install front swivel hitch assembly. Torque all retaining bolts.
____6. Install axle and wheel components. Torque all retaining bolts.
Inflate tires to required PSI.
____7. Locate and assemble all hydraulic fittings, hoses and pipes. If
applicable, install tandem option package. Install front hose
holder assembly. Properly tighten fittings, taking care not to
overtighten. Install the proper markings to each hose and apply color coded hose wrap.
____8. Install safety lighting components, route wiring and install plug
retainer. Cycle and check lighting system with 12 volt system
tester.
____9. Lubricate all moving components with high temperature grease.
___10. Fill hydraulic systems with Mobil 424 hydraulic oil. Using
hydraulic pump, activate all moving parts and bleed air from the
system. Hold 3000 PSI hydraulic pressure against all cylinders,
fittings, and hoses for a minimum of 4 minutes. Check all
components for leaks.
___11. If the optional brake assembly is installed, check and cycle
brakes, bleed air if necessary.
___12. Calibrate the depth gauge.
Clean and touch up paint the machine. Attach manual/container.
Make sure each hyd. accumulator is charged to (650psi. on 800 series, 350psi on 18D’s)
___13. Apply the serial tag, operations, lube and identification decals.
Attach ICON check list to the front of the machine. Warranty
info and Dealer 36 hr. check list is located in the manual.
___14. Check safety stops to be sure that each properly engage and
lock the components in a safe and secure manner.
ICON Supervisor Signature: All of the above listed assembly and check
functions have been completed per my rigid standards.
____________________________________________________
Serial #______________ Checked By
Date_________________ __________________________________
Supervisor
Swivel Hitch Stamp____________________________
Owner’s Copy
ICON Industries Commercial Earthmover
Assembly, Lube and Check List
____1. Install cutting bits, Torque retaining bolts.
____2. Locate and pin rear lift assembly. Install lift
cylinders. Torque all retaining bolts.
____3. Position and pin eject wall. Install eject
cylinder and linkage. On Series D Models
pin the floor and install cylinder.
Torque all retaining bolts. Install the depth gauge components.
____4. Locate and pin front gate and gate lift assembly.
Install lift cylinder. Torque all retaining bolts.
____5. Install front swivel hitch assembly. Torque all retaining bolts.
____6. Install axle and wheel components. Torque all retaining bolts.
Inflate tires to required PSI.
____7. Locate and assemble all hydraulic fittings, hoses and pipes. If
applicable, install tandem option package. Install front hose
holder assembly. Properly tighten fittings, taking care not to
overtighten. Install the proper markings to each hose and apply color coded hose wrap.
____8. Install safety lighting components, route wiring and install plug
retainer. Cycle and check lighting system with 12 volt system
tester.
____9. Lubricate all moving components with high temperature grease.
___10. Fill hydraulic systems with Mobil 424 hydraulic oil. Using
hydraulic pump, activate all moving parts and bleed air from the
system. Hold 3000 PSI hydraulic pressure against all cylinders,
fittings, and hoses for a minimum of 4 minutes. Check all
components for leaks.
___11. If the optional brake assembly is installed, check and cycle
brakes, bleed air if necessary.
___12. Calibrate the depth gauge.
Clean and touch up paint the machine. Attach manual/container.
Make sure each hyd. accumulator is charged to (650psi. on 800 series, 350psi on 18D’s)
___13. Apply the serial tag, operations, lube and identification decals.
Attach ICON check list to the front of the machine. Warranty
info and Dealer 36 hr. check list is located in the manual.
___14. Check safety stops to be sure that each properly engage and
lock the components in a safe and secure manner.
ICON Supervisor Signature: All of the above listed assembly and check
functions have been completed per my rigid standards.
____________________________________________________
Serial #______________ Checked By
Date_________________ __________________________________
Supervisor
Swivel Hitch Stamp____________________________
Product Support Copy
Table Of Contents
A. Product Warranty Inside Front Cover
B. Scheduled Maintenance
C. Safety Section
D. Axle Adjustment
E. Damage While Pushing
F. Mounting/Dismounting Of Earthmover
G. 400 Series Parts Listing
H. 400 Series Components
I. Bolt Listing
J. Component Photos
K. Swivel Hitch
L. Hub/Axle Assy.
M.Brake Components
N. Cutting Edges & Components
O. Accumulator NA on 414
P. Hydraulic Components
Q. Decal & Safety Sticker Location
R. Axle Seal Replacement
Scheduled Maintenance
A quality high temperature grease should be used when lubricating the machine. Most areas
of lube are scheduled daily, (8 to 10 hours or running). There are app. 26 grease zerks on all
ICON models, that should be greased daily. And an additional 2 zerks per axle, that should be
greased weekly, with 3 pumps of grease. Reference to their location is listed in the grease
guide, at the front of this book.
All bolts are torqued at the factory during assembly. After 24-36 hours of running, the
Dealer service should recheck the torque on the hitch, wheel, axle, and pin retaining bolts.
Each time the machine is greased, the operator or maintenance should look at these areas and
the bolts involved, to be sure none are working loose. After each 1000 hours of operation
with the machine, the above mentioned locations should be checked, and retorqued, per the
torque chart at the back of the book. The axle nuts should be adjusted the initial dealer visit.
Adjustment procedure is described in the back of this manual.
For safety, identification, and general information, all missing or damaged decals on the
machine should be replaced.
The ICON earthmovers have the interior of the bowl painted with a carbon base graphite
paint, which rejects dirt. Should that paint wear off over a period of time, replacement paint
may be ordered by the gallon through the original dealer.
The cutting bits for the earthmovers are available through ICON. The bevel is reversed as
compared to the normal bits, in order to make loading easier in tough ground. The reverse
bevel will not have the same longevity in wear as the normal bevel. Replacement bits may be
ordered from ICON, or you Dealer, refer to the cutting edge section of this manual for size
and part number.
All retaining pins have replaceable bushings. Watch the pin locations in action to review for
loose and worn operation.
Remember, the longevity of your machine will depend on proper operation and
maintenance.
Warning!
To prevent a hazardous situation, which if not avoided can result in injury or death, read
and follow these instructions!
Read and understand the operator’s manual before operating the machine. Allow no one to
operate the machine before reading the manual and being instructed on the proper operation.
Before servicing the machine, block the wheels, shut off the tractor, set the brakes, and
remove the key. If working under the machine, block the machine up for a safe and secure
working area. Apply any safety stops provided.
When working with hydraulic lines, cylinders, or fittings, wear protective clothing and
safety glasses to guard against high pressure oil leaks.
Do not allow anyone on, or near the machine while it is running, or in motion.
Do not operate the machine on a steep incline or slope that could create an imbalance or
rollover.
Grease Guide For 400 Series Earthmovers
Safety Section 3a
Safety Section 3b
Under extremely severe, dusty/wet/sandy
Foreword
Literature Information
This information should be stored in the
literature holder located on the machine.
This manual contains safety information,
operating instructions, lubrication and
maintenance information.
Some of the photographs or illustrations in the
publication show details that can differ slightly
from your personal machine. Shields and covers
may have been removed to allow for
illustrations.
Constant improvement and knowledge of
product design may cause changes to your
personal machine that is not listed in this manual.
Read, understand, and keep this manual with the
machine to aid in repairs, adjustment, service and
parts identification.
Whenever a question arises regarding your
machine, or this manual, please contact Product
Support for assistance.
Maintenance
The maintenance section is a guide to
machine care. The illustrated step by step
procedures covers the most important of the
maintenance schedule. Regular routine
lubrication is described in less detail.
Maintenance Intervals
Normally, all lubrication should be on a
daily basis. However, certain locations only
require lubrication on a weekly basis or
require a specific quantity. These locations
will be marked clearly, showing and
describing requirements.
conditions, or if the haul is long and rough,
more frequent lubrication and inspection of
highly stressed areas is recommended.
Safety
The safety section of this manual lists basic
safety precautions. In addition, this section
shows the location of safety signs and decals
used on this machine.
Read and understand the basic precautions
listed in the safety section before operating or
performing lubrication, maintenance or repair
work on this machine.
NOTE: Before any service or repair work is
performed, make certain that all safety stops
are in place.
Be certain to remove all safety stops when
repairs are complete.
Operation
This operation section is a reference guide for
the new operator and a refresher for the
experienced operator. Operating techniques
shown are basic, skill and technique will increase
with knowledge and usage of the machine.
Safety Section
General Hazard Information
Safety Section
General Hazard Information
A “Do Not Operate” warning tag or similar
warning tag should be attached to the start switch
or controls before servicing or repairing the
machine.
Know the width of your equipment in order to
maintain proper clearance when you operate the
machine(s) near fences or boundary obstacles.
Be aware of high voltage power lines or buried
power cables. If the machine comes in contact
with these hazards, serious injury or death may
occur, from electrocution.
Wear a hard hat, protective glasses, and other
protective equipment, as required.
Do not wear loose clothing or jewelry that can
snag on controls or other parts of the machine.
Make sure all protective shields and covers are
secured in place on the machine.
Obey all local regulations for the disposal of
liquids.
Do not allow unauthorized personnel on the
machine
Unless you are instructed otherwise, perform
maintenance with the machines in the servicing
position. The operation and maintenance manual
will describe the proper position.
Never put maintenance fluids (hydraulic) into
glass containers. Drain all liquids into suitable
containers.
Trapped Pressure
Pressure can be trapped in a hydraulic system.
Releasing trapped pressure can cause sudden
movement of the machine. Use caution if you
disconnect hydraulic lines or fittings. High
pressure oil that is released, can cause a hose to
whip. High pressure oil that is released, can
Fluid Penetration
Pressure can be trapped in a hydraulic
system, long after the engine has been
stopped. The pressure can cause fluid or
fittings/ends to detach rapidly, if the pressure is not released properly.
Do not remove any hydraulic components
until pressure has been relieve, or personal
injury may result. Do not disassemble any
hydraulic components or parts until the
pressure has been relieved, or personal
injury may occur.
Always use a board or protective shield
when you check for high pressure leaks.
Hydraulic fluid is under extreme pressure
and can cause serious injury and possible
death. A pin hole leak can cause severe
injury. If fluid is injected into your skin, you
must seek treatment immediately. Seek
treatment from a doctor that is familiar with
this type of injury.
Containing Fluid Spillage
Care should be taken to prevent spillage of
hydraulic fluids during maintenance, testing,
and repair of the machine. Prepare to collect
any fluid with suitable containers before
opening any system containing fluids.
Obey all local regulations for the disposal
of liquids.
Improperly disposing of waste fluids can
threaten the environment. Potentially
harmful fluids should be disposed of
according to local regulations.
Always use leakproof containers when
you drain fluids. Do not pour waste onto the
ground, or into any source of water.
cause oil to spray.
Fluid penetration can cause serious injury or
death.
Safety Section
Crushing/Cutting Prevention
Support the machine properly before you perform
any repairs or maintenance beneath that machine.
Do not rely on the cylinders to hold the machine up.
If a control is moved or a hydraulic line breaks, the
machine can fall.
Never attempt adjustments while the machine is in
motion.
Stay clear of all rotating and moving parts.
If it is necessary to remove shields or panels for
repairs/maintenance, be certain to replace them
before using the machine.
When you strike a pin or retainer with force, chips
and other debris can fly off the object.
Make sure that no one can be injured by flying
debris before striking any object. To avoid injury to
your eyes, wear protective glasses when striking any
object.
Make certain that the cylinder stops are in place
before making any adjustment/repairs under the
machine.
The stop pins should be in place on the clam
before working around the front of the machine.
Line, Tubes and Hoses
Inspect all lines and hoses for wear and chaffing.
The hoses must be properly routed and have
adequate support and the clamps should be secure.
Tighten all connections to the recommended
torque.
Do not bend high pressure lines. Do not install any
lines that are bent or damaged.
Repair any lines that are loose or damaged.
Check lines, tubes and hoses carefully. Do not use
your bare hands to check for leaks. Use a board or
cardboard to check, as high pressure fluid can enter
soft tissue.
Tighten all fittings and clamps to proper torque
specs.
About the ICON Limited Warranty……..
The ICON 400 Series scraper is designed with rear lowering and a push bumper (optional) on
the rear. The responsibility of use of this push bumper is left up to the discretion of the owner and
operator.
When push loading a pull type scraper, there are many issues to contend with so as not to
damage the scraper or the pull type tractor. The most important is the operator. The push tractor
can be an issue. Size and power must be kept within reasonable range. Should the pull tractor
operator put the scraper bit too deep into the ground, damage can occur due to undue stress on the
frog of the scraper. A straight push is necessary. Out of line or side stress can damage the rear
frame and possibly the scraper tires. Hard hits on link up with the push bumper can also damage
the machine. Whether loading single or tandem machines, care must be taken not to jackknife the
machines. Trained operators and common sense will create less damage and downtime. When
pushing in a bogged down or stuck condition, extreme care must be taken so as not to side stress
or damage the rear frame.
Due to the many ways in which the scraper can be damaged while pushing.
ICON will not Warranty damage to the scraper occurred while pushing.
NOTE: The ICON hitch is designed for safety, and one man operation — However, as with any moving part, the
potential for injury is present. Be aware of your surroundings while backing. Make certain no one is between the
scraper and the tractor while backing. Keep hands, feet and all body parts away from any machine component
that pivots, swings, or moves in any way, to avoid a potential injury.
Back the power unit into position, attach the hydraulic lines.
Lock Down Ears
snap pin
Pull the snap pin and slide the lock down pin out, allowing
the lock down ears to pivot forward.
(shown in the adjoining photo)
Position the swivel hitch above the quick hitch, and
Lock Down Pin
hydraulically lower it into the cradle of the quick hitch.
Pivot the lock down ears over the adapter and replace the
lock down pin and snap pin. Valve #1 should be placed in
the #1 outlet (raise/lower) # 2 should control the gate/wall.
If the machines are being pulled as a tandem unit, Valve #3
2000519 complete
Shown below is the current hydraulic configuration of the 800 Series Challenger. The covers are marked with a + or -, and the
ICON hoses are marked accordingly. Also the optional brake hook up is shown.
NOTE: High Pressure fluid can cause serious damage to eyes and hands. See Safety Section for safe hookup procedures.
should control the gate/wall of the tandem machine and Valve
#4 should control the raise/lower of the tandem machine.
This hook up is only recommended, the operator should
adjust for his/her own convenience.
Bolt Listing For 400 Series Earthmovers
Component Qty Description
BH 4 Bolt, Hex 3/8x5” gr5
NW 4 Nut, Whiz 3/8”
Hose Support
BP 20 Bolt, Plow 1x2 1/2” gr8
WFH 20 Washer, Flat, Hard
NJ 20 Nut, Jam 1” gr8
BP 10 Bolt, Plow 3/4x2 1/2” gr8
WFH 10 Washer, Flat, Hard 3/4”
NJ 10 Nut, Jam 3/4” gr8
Side Cutting Edges
NJL 2 Nut, Jam Nyloc 1 1/2” gr5
WFH 2 Washer, Flat, Hard 1 1/2”
4001440 2 Key, Woodruf 1 1/8x1/4”
Clam Pins
BH 8 Bolt, Hex 1 1/2x3” gr5
WFH 12 Washer, Flat , Hard 1/2”
NL 12 Nut, Nyloc 1/2” gr2
Rear Frame Hyd. Clamps
BH 6 Bolt, Hex 1 1/2”x6 gr8 SP
WFH 6 Washer, flat, Hard 1 1/2”
NH 6 Nut, Hex 1 1/2” gr8
BP 6 Bolt, Plow 3/4x3” gr8
WFH 6 Washer, Flat, Hard 3/4”
NJ 6 Nut, Jam 3/4” gr8
Rear Side Cutting Edges
BH 4 Bolt, Hex 1/2x2 gr5
BH 8 Bolt, Hex 1x9” gr8
Axle Clamp Bolts
BH 6 Bolt, Hex 1/2x1” gr5
WF 6 Washer, Flat 1/2”
WFH 6 Washer, Flat, Hard 1/2”
BH 20 Bolt, Hex 7/8x3” Fine gr8
WFH 20 Washer, Flat, Hard 7/8”
Wheel Bolts
Cutting Edges & Frost Bit
Swivel Hitch To Bracket
Front Hose Holder Springs
Bolt Listing Cont.
Component Qty Description
BH 4 Bolt, Hex 3/4x1 3/4” gr8
BH 10 Bolt, Hex 3/4x1 1/2” gr8
WF 14 Washer, Flat 3/4”
WFH 14 Washer, Flat, Hard 3/4”
Hold Downs For All 2 1/2” Pins Except ICO0222
BH 1 Bolt, Hex 3/4x2 1/2” gr8
WF 1 Washer, Flat 3/4”
WFH 1 Washer, Flat, Hard 3/4”
NH 1 Nut, Hex 1 1/2” gr8
WF 1 Washer, Flat 1 1/2”
WFH 1 Washer, Flat, Hard 1 1/2”
4000067 8 Zerk Straight 1/8”
4000591 8 Zerk 1/8” 90 Degree
4000720 3 Adaptor 1/8-27-1/8NPT 90 ST Elb
Zerks
4000923 2 Pin, Clevis 1/2x4 1/2”
BP 2 Bridge Pin 1/8”
Rear Cyl. Stops
BH 1 Bolt, Hex 3/4x3” gr8
WFH 1 Washer, Flat, Hard 3/4”
NH 1 Nut, Hex 3/4” gr8
WF 6 Washer, Flat 1/2”
BH 2 Bolt, Hex 1/2x1” gr5
NW 4 Nut, Whiz 1/2”
BH 1 Bolt, Hex 1/2x10” gr5
BH 1 Bolt, Hex 1/2x6” gr5
Front Hose Cover @ Hyd. Block
BC 14 Bolt, Carriage 3/4x1 1/4”
WFH 14 Washer, Flat, Hard 3/8”
NW 14 Nut, Whiz 3/8”
Wear Strips To Swing Floor
NL 1 Nut, Nyloc 5/8” gr5
BH 8 Bolt, Hex 1/2x1 1/2” gr5
WFH 8 Washer, Flat, Hard 1/2”
Front Hose Cover
Center Rear Frame Pin ICO0222 Hold Down
Depth Gauge Assembly
Axle Wrench Hold Down
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