Landoll HSB 71-1 User Manual

®
SOIL BUILDER
Coulter Chisel - Extended Frame
Models: SB, HSB 71-1 through 131-1
Operator’s Manual
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
791rev0514 1K705
Contents
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Location Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Sign Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Field Operatiion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Coulter Depth & Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 11
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 1 2
Shipping Bundles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Single Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16
Tandem Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-19
Transport Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Coulters & Coulter Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Drawbar Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Shanks & Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Wheel & Shank Layout Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-31
Cylinders & Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Warning Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
SMV Sign Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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Introduction
Introduction
Your Brillion Soil Builder is built with the best materials and workmanship available. It has been designed to give you years of trouble-free operation.
SAFETY
This safety alert symbol is used to call your attention to instructions concerning personal safety. It means
“ATTENTION! BE ALERT!
YOUR SAFETY IS INVOLVED!”
Location Reference
Right hand, left hand and forward designations are those related to the operator when sitting in the operating position.
Study this manual carefully before attempting to assemble or operate this machine. A special section of this manual is devoted to assembly of the Coulter-Chisel. Refer to the “Setting Up Instructions” portion of this manual.
ALERT
The symbol is found throughout this manual
and on safety signs found on your machine.
It points out important safety precautions. Read its message and be alert to the pos­sibility of personal injury or death.
Parts Ordering
When ordering parts for this machine, include the complete model number and serial number. Refer to the name plate located on the outside of the front left-side frame member. Please record these numbers upon taking delivery of the unit.
Warranty Registration
ACKNOWLEDGMENT REQUIRED
Brillion shall have no obligation
Farm Equipment
under this warranty Card included with your Operator’s Manual is signed by Owner and Dealer and is delivered to Brillion Farm Equipment within sixty (60) days from the date of sale.
unless the Owner Registration
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S
afety Suggestions
S
afety Suggestions
Investigation has found that many farm accidents are caused by careless use of farm machinery. To minimize as much as possible the chance of personal injury or even death, insist that all people working with you or for you follow these instructions. Be sure to explain to the operator, in detail, the operation, maintenance, adjustments, and safe operation instructions contained in this manual.
CAUTION: Relieve pressure in hydraulic lines before you attempt to work with, connect or disconnect hydraulic hoses under pressure.
CAUTION: Whenever transporting a farm implement on public roads it is the reponsibility of the operator to abide by state and local laws concern­ ing wide loads, speed, safety emblems, and safety lighting equipment.
CAUTION: Before initially applying hydraulic pressure to the system, be sure all connections are tight and that lines and hoses are not damaged.
CAUTION: Do not stand between tractor and implement when attaching or detaching implement unless both tractor and implement are not moving.
CAUTION: Do not make adjustments or lubricate machine while it is in motion.
CAUTION: Do not allow anyone to ride on the tractor or machine when operating or transporting.
CAUTION: Reduce speed when transporting over uneven or rough terrain. Shift the tractor into a lower gear when transporting down hills or steep slopes.
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Safety Signs
Safety Signs
There are three levels of hazard intensity that ap­pear with the safety alert symbol on safety decals: DANGER, WARNING, and CAUTION. The level of hazard intensity is determined by the following defnitions:
DANGER - Immediate hazards which WILL result in death or serious personal injury.
WARNING - Hazards or unsafe practices which COULD result in death or serious personal injury.
CAUTION - Indicates potentially hazardous situations, or directs attention to unsafe practices which could result in minor or moderate injury.
• Examine safety decals and be sure you have the correct safety decals for the
machine.
• Order replacement decals through your BRILLION dealer.
• Keep these signs clean so they can be observed readily. It is important to keep these decals cleaned more frequently than the machine. Wash with soap and water or cleaning solution as required.
• Replace decals that become damaged or lost. Also be sure that any new machine components installed during repair include decals which are assigned to them by the manufacturer.
• When applying decals to the machine, be sure to clean the surface to remove any dirt or residue. Where possible, sign placement should protect the sign from abrasion, damage, or obstruction from mud, dirty oil, etc.
• Decals for the Extended Frame Soil Builder are pictured below. Their locations on the machine are shown on the next page.
CAUTION
1. DO NOT LUBRICATE, ADJUST OR REPAIR WHEN MACHINE IS IN MOTION.
2. DO NOT TOW OR TRANSPORT FASTER THAN 15 MILES PER HOUR.
3. DO NOT RIDE OR ALLOW OTHERS TO RIDE ON THE MACHINE.
4. BLOCK UP ALL HYDRAULICALLY OR MECHANICALLY RAISED COMPONENTS TO PREVENT UNINTENDED LOWERING OR LOWER THE MACHINE TO THE GROUND TO MAKE ADJUSTMENT OR REPAIRS OR WHEN NOT IN USE.
5. KEEP ALL PERSONS AWAY FROM MACHINE DURING HITCHING AND OPERATING.
6. SLOW DOWN BEFORE MAKING SHARP TURNS OR USING THE BRAKE. DRIVE SLOWLY OVER ROUGH GROUND, SIDE HILLS, AND AROUND CURVES TO AVOID TIPPING.
7. COMPLY WITH ALL LAWS WHEN TRANSPORTING THE MACHINE ON PUBLIC ROADWAYS.
8. INSTRUCT ALL OPERATORS IN THE SAFE OPERATION OF THE MACHINE. REVIEW THE OPERATOR’S MANUAL FOR CORRECT PROCEDURES.
9. BLOCK IMPLEMENT TO PREVENT MOVEMENT WHEN UNHITCHED FROM TRACTOR.
10. KEEP ALL GUARDS AND SHIELDS IN PLACE WHILE MACHINE OR PARTS ARE IN MOTION.
1
3
1. 8J310 .... Decal, Caution List
4
5
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2. 3J706 .... Decal, Warning-Hydraulic Leaks
3. 528933 .... Decal,Reflective Red
4. 528934 .... Decal, Reflective Amber
5. 528938 ... Decal, Reflective Red-Orange
6. 2P151.......SMV Sign
8J310
WARNING
WARNING
DO NOT GO NEAR LEAKS
High pressure oil easily punctures skin causing serious injury, gangrene or death. If injured, seek emergency medical help. Immediate surgery is required to remove oil. Do not use fingers or skin to check for leaks. Lower load or relieve hydraulic pressure before loosening fittings.
2
6
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Safety Sign Locations
Center Decals
4
3
on 11 & 13 Shank Only
6
3
4
4
3
REAR VIEW
11 & 13 SHANK
5
5
FRONT VIEW
4
4
2
1
1. 8J310 - Caution Decal
DRAWBAR and SIDE VIEW
2. 3J706 - Warning Hydraulic Leaks
3. 528938 - Orange Stripe
4. 528933 - Reflector, Red
5. 528934 - Reflector, Yellow
6. 2P151 - SMV Sign
Page 6 1K705
TRACTOR DRAWBAR
Safety Chain
Figure 3
HHCS,1-8 x 3
DRAWBAR
FLAT WASHER,1" SAE
9" MAX
NUT,LOCK 1-8
SAFETY CHAIN
Safety Chain
WFPSafetyChain
Use of a 10,100# safety chain is recommended if the machine is towed on a public road or highway. Total weight of towed machine must not exceed chain capacity as shown on the chain’s identification
tag.
Slack in the chain should be only enough to permit turning. Distance from hitch pin to attachment point or intermediate support should not exceed 9”.
CAUTION If two or more machines are pulled in tandem, a larger chain may be
required. Chain capacity must be greater than the total weight of towed implements. A second chain should be used between each implement.
CAUTION Replace chain if one or more links are broken, stretched, or otherwise
damaged or deformed.
SoilBuilder SafetyChain
Keep attaching hardware fastened securely. If bolts are replaced, be sure to use grade 5 or higher unless otherwise specif
If you have any questions regarding the safety chain call your Brillion dealer.
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Operation
Operation
The Brillion Soil Builder should be inspected prior to operation to see that all nuts and bolts are tight and to be sure that it is in good operating
condition. (After the rst few hours of initial
operation, check bolts once again to be sure they haven’t loosened.)
Hitch the coulter-chisel to the tractor drawbar. It may be necessary to adjust the adjustable brace rod assembly of the coulter-chisel so that the clevis is at the proper height for tractor drawbar. A 3½ x 16 cylinder is used to raise and lower the machine. With the cylinder installed, attach hydraulic hoses to the tractor hydraulic system so the machine will be lowered when moving control lever forward.
Make sure the ratchet is stored away from the machine raising cylinder.
IMPORTANT! Remove the handle from the ratchet jack before raising or lowering the machine to prevent bending the handle. Store the handle on the drawbar.
1
2
Handle
TRANSPORTING THE COULTER-CHISEL
3
To transport the unit, extend the transport cylinder completely and raise the transport lock into position by pulling the handle to the front and latching the handle in place. Then retract the cylinder until the weight is taken up by the lock. The machine is now ready for transport.
FIELD OPERATION To release the transport lock, extend the transport cylinder full length and push the lock handle to the rear to lower the lock. Lower the machine to the desired working depth. If your cylinder is eqipped with a depth stop, you may set the depth by adjusting the moveable hydraulic stop on the cylinder rod.
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3” x 8” Cyllinder
Operates Coulters
3-1/2” x 16” Cyllinder Operates Wheel Raising
Set the coulters to the desired depth by operating the hydraulic cylinder on the coulter depth control (or by moving the pins to the proper holes if your machine is equipped with manually adjustable
coulters.)
For Field Operation, the spring bolts should be tightened so that one inch of thread is exposed. For chisel plowing tougher ground you may want to clamp the spring tighter, but when this is done, the shank and tooth will not pass over as great an obstruction.
Do not set the coulters deeper than necessary to cut the surface residue. Setting the coulters too deep in firm soil may prevent the shanks from properly penetrating the soil.
Ratchet Jack
Now check to make sure the machine is level in working position. The machine is leveled from front to back by adjusting the ratchet jack on the drawbar brace.
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For best results, operate tractor at 4 to 6 miles per hour. Reduce speed when approaching the end of the field. When turning or backing up raise the coulter-chisel clear of the ground to prevent damage to the shanks and disc gang assemblies.
1K705Page 9
LUBRICATION
On your Brillion Soll Builder the
following grease ttings should
be greased after each 8 hours of operation.
The four cast bearings on the coulter gangs, the six steel bearings on the wheel arms and rockshaft and the center bearing on the rockshaft.
8
HRS.
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8
HRS.
Also the four pins on the links from rockshaft to the wheel arms.
Each season repack the wheel bearings and the walking beam pivot bearings on machines equipped with walking beam axles.
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1K705
Grease the ratchet jack as needed to prevent rusting, .
Coat the cylinder rods with grease to prevent the rods from rusting if the machine will be stored outside or for a prolonged period of time.
Daily
8
HRS.
If your machine is equipped with spring cushion shanks, grease the shank pivot after each 8 hours of operation.
On machines equipped with hydraulic coulter adjustment, grease the cast bearings daily.
MAINTENANCE Clean dirt, weeds, and any other foreign material from the coulter-chisel before storing at the end of the season. Repaint areas where paint has worn
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off. Repair or replace any broken or damaged parts. Store in a dry, protected place.
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