Landoll 3130 User Manual
MODEL 3130 SERIES
WING PACKER
OPERATOR’S MANUAL
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
(785) 562-5381
F-334-1106 11/06
MODEL 3130 SERIES
WING PACKER
OPERATOR’S MANUAL
PURCHASED FROM: DATE / /
ADDRESS:
PHONE NO.: SERIAL NO.:
i
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE NO.
1 INTRODUCTION 1-1
2 STANDARD SPECIFICATIONS 2-1
3 ASSEMBLY INSTRUCTIONS 3-1
3-1 ASSEMBLY - SAFETY ................................3-1
3-2 AFTER ASSEMBLY - SAFETY...........................3-3
3-3 ASSEMBLY INSTRUCTIONS ............................3-3
3-4 MAIN FRAME, ROLLER GANG, AND TONGUE ASSEMBLY -
19’, 20’, 22’, and 24’ MODELS...........................3-4
3-5 MAIN FRAME, ROLLER GANG, AND TONGUE ASSEMBLY -
27’, 31’, and 36’ MODELS ..............................3-5
3-6 WING FRAME ASSEMBLY .............................3-6
3-7 WING GANGS TO WING FRAMES .......................3-7
3-8 TRANSPORT AXLE TO MAIN FRAME .....................3-8
3-9 TRANSPORT CHAIN ..................................3-8
3-10 ELECTRICAL INSTALLATION ...........................3-9
3-11 HYDRAULIC ASSEMBLY..............................3-10
3-12 PULL TONGUE ADJUSTMENTS (SMALL MODELS ONLY) ....3-11
3-13 PULL TONGUE ADJUSTMENTS (LARGE MODELS ONLY) ....3-12
3-14 SCRAPER ASSEMBLY ...............................3-26
4 OPERATION AND MAINTENANCE 4-1
4-1 DECALS ...........................................4-5
4-2 TRACTOR PREPARATION .............................4-6
4-3 WING PACKER PREPARATION .........................4-6
4-4 ATTACHING TO TRACTOR .............................4-7
4-5 UNHITCHING FROM TRACTOR..........................4-7
4-6 FIELD OPERATION ...................................4-7
4-7 ROLLERS ..........................................4-8
4-8 ELECTRICAL SYSTEM AND REFLECTORS ................4-8
4-9 TRANSPORTING THE WING PACKER ....................4-9
4-10 GENERAL MAINTENANCE ............................4-10
4-11 LUBRICATION .....................................4-10
5 TROUBLESHOOTING GUIDE 5-1
ii
SAFETY PRECAUTIONS
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU
TO POTENTIAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES
THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR
DEATH.
DANGER
WARNING
CAUTION
CAUTION
DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA
TION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR
SERIOUS INJURY.
WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA
TION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR
SERIOUS INJURY.
CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR
MODERATE INJURY.
CAUTION USED WITHOUT THE SAFETY ALERT SYMBOL INDI
CATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF
NOT AVOIDED, MAY RESULT IN PROPERTY DAMAGE.
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-
-
iii
1INTRODUCTION
The Landoll 3130 Series Wing Packer is a quality product designed to give years of trouble free per
formance. By following each section of this manual, your system will perform as designed for you and your
operation.
SECTION 1 gives basic instructions on the use of this manual.
SECTION 2 gives product specifications. These specifications supply lengths and measures for your
equipment. A Standard Bolt Torque Table is provided to give guidelines for bolt torques
to be used when servicing this product.
SECTION 3 contains assembly instructions for your 3130 Series Wing Packer. When these proce
dures are correctly followed, your equipment should provide you years of trouble-free
operation and service.
-
SECTION 4 instructs how to operate your equipment before using it, and describes adjustments
needed. It also gives practical advice for the care and maintenance of your Landoll
equipment. Drawings in this section locate adjustment points on the equipment.
NOTE: IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED, THE
WARRANTY IS VOID. IF YOU HAVE ANY QUESTIONS CONTACT:
LANDOLL CORPORATION
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
or phone:
(785) 562-5381 or
(800) 428-5655
or FAX:
(785) 562-4893
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SECTION 5 is a troubleshooting guide to aid in diagnosing and solving problems with the equip
ment.
-
PARTS LIST is a separate manual showing the various assemblies, subassemblies, and systems.
Refer to that manual when ordering Landoll replacement parts. Order parts from your
Landoll dealer.
WARRANTY The Warranty Registration form is included with the product documents. Fill it out and
mail it within 15 days of purchase. The Warranty is printed inside the front cover.
NOTE: IMPROPER ASSEMBLY, MODIFICATION, OR MAINTENANCE OF YOUR
LANDOLL EQUIPMENT CAN VOID YOUR WARRANTY.
COMMENTS Address comments or questions regarding this publication to:
LANDOLL CORPORATION
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
ATTENTION: PUBLICATIONS -DEPT. 55
1-1
PACKER W/ SMOOTH ROLLERS
MODEL FRAME
WIDTH
3130-19 19’-1” 13’-6” 55 55 3232 3727
3130-20 20’-7” 13’-6” 61 59 3791 4322
3130-22 22’-8” 13’-6” 67 65 4012 4597
3130-24 24’-9” 13’-6” 73 71 4238 4877
3130-27 27’-7” 13’-6” 83 77 5710 6411
3130-31 31’-9” 13’-6” 94 89 6202 7011
3130-36 36’-0” 13’-6” 106 101 6704 7621
TRANSPORT
WIDTH
MIN.
TRACTOR
HP
ROLLER
QTY. PER
MACHINE
APPROXIMATE
WEIGHT (Lbs.)
17” SMOOTH
APPROXIMATE
WEIGHT (Lbs.)
19” SMOOTH
PACKER W/ CROWFOOT ROLLERS
MODEL FRAME
WIDTH
3130-19 19’-1” 13’-6” 55 37 2687 3242
3130-20 20’-7” 13’-6” 61 41 3243 3858
3130-22 22’-8” 13’-6” 67 45 3403 4078
3130-24 24’-9” 13’-6” 73 47 3519 4224
3130-27 27’-7” 13’-6” 83 52 4886 5666
3130-31 31’-9” 13’-6” 94 60 5266 6166
3130-36 36’-0” 13’-6” 106 68 5660 6680
TRANSPORT
WIDTH
MIN.
TRACTOR
HP
ROLLER
QTY. PER
MACHINE
APPROXIMATE
WEIGHT (Lbs.)
17” CROWFOOT
APPROXIMATE
WEIGHT (Lbs.)
20” CROWFOOT
2STANDARD SPECIFICATIONS
Options - Reversible Point Scrapers (all models); Dual Tires (3130-19 - 3130-24 models only)
Tractor Requirements:
Minimum tractor hydraulic pressure - 1500 psi.
NOTE: 19’ - 24’ MODELS ARE REFERRED TO AS SMALL MODELS THROUGHOUT MANUAL; 27’ -
36’ MODELS ARE REFERRED TO AS LARGE MODELS THROUGHOUT MANUAL.
2-1
LANDOLL CORPORATION
GENERAL TORQUE SPECIFICATIONS (REV. 4/97)
THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED
CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
WHEN FASTENERS ARE DRY (SOLVENT CLEANED), ADD 33% TO AS RECEIVED CONDITION TORQUE.
BOLT HEAD IDENTIFICATION MARKS INDICATE GRADE AND MAY VARY FROM MANUFACTURER TO MANUFACTURER.
THICK NUTS MUST BE USED ON GRADE 8 CAPSCREWS.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
TORQUE IS SPECIFIED IN FOOT POUNDS
UNC
Size
1/4-20 4 [5] 6 [7] 9 [11] 1/4-28 5 [6] 7 [9] 10 [12]
5/16-18 8 [10] 13 [16] 18 [22] 5/16-24 9 [11] 14 [17] 20 [25]
3/8-16 15 [19] 23 [29] 35 [43] 3/8-24 17 [21] 25 [31] 35 [44]
7/16-14 24 [30] 35 [43] 55 [62] 7/16-20 27 [34] 40 [50] 60 [75]
1/2-13 35 [43] 55 [62] 80 [100] 1/2-20 40 [50] 65 [81] 90 [112]
9/16-12 55 [62] 80 [100] 110 [137] 9/16-18 60 [75] 90 [112] 130 [162]
5/8-11 75 [94] 110 [137] 170 [212] 5/8-18 85 [106] 130 [162] 180 [225]
3/4-10 130 [162] 200 [250] 280 [350] 3/4-16 150 [188] 220 [275] 320 [400]
7/8-9 125 [156] 320 [400] 460 [575] 7/8-14 140 [175] 360 [450] 500 [625]
1-8 190 [237] 408 [506] 680 [850] 1-14 210 [263] 540 [675] 760 [950]
1-1/8-7 270 [337] 600 [750] 960 [1200] 1-1/8-12 300 [375] 660 [825] 1080 [1350]
1-1/4-7 380 [475] 840 [1050] 1426 [1782] 1-1/4-12 420 [525] 920 [1150] 1500 [1875]
1-3/8-6 490 [612] 110 [1375] 1780 [2225] 1-3/8-12 560 [700] 1260 [1575] 2010 [2512]
1/1-2-6 650 [812] 1460 [1825] 2360 [2950] 1/1-2-12 730 [912] 1640 [2050] 2660 [3325]
SAE Grade2SAE Grade5SAE Grade8UNF
Size
SAE Grade2SAE Grade5SAE Grade
8
METRIC
COARSE THREAD METRIC CLASS 10.9 FASTENERS AND CLASS 10.0 NUTS AND THROUGH HARDENED FLAT WASHERS, PHOSPHATE
COATED, ROCKWELL “C” 38-45.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
Nominal
Thread
Diameter
2-2
Standard Torque Nominal
Newton-
mm
6 10 [14] 7 [10] 20 385 [450] 290 [335]
7 16 [22] 12 [16] 24 670 [775] 500 [625]
8 23 [32] 17 [24] 27 980 [1105] 730 [825]
10 46 [60] 34 [47] 30 1330 [1470] 990 [1090]
12 80 [101] 60 [75] 33 1790 [1950] 1340 [1450]
14 125 [155] 90 [115] 36 2325 [2515] 1730 [1870]
16 200 [240] 150 [180] 39 3010 [3210] 2240 [2380]
18 275 [330] 205 [245]
Meters
Foot-
Pounds
Thread
Diameter
mm
Standard Torque
Newton-
Meters
Foot-
Pounds
Table 2-1 General Torque Specifications
LANDOLL CORPORATION
HYDRAULIC FITTING TORQUE SPECIFICATIONS
THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL
LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE
LUBRICANTS ARE USED.
BRASS FITTINGS AND ADAPTERS - 65% OF THE TORQUE VALUE FOR STEEL. STAINLESS STEEL, ALUMINUM AND MONEL - THREADS ARE
TO BE LUBRICATED
TORQUE IS SPECIFIED IN FOOT POUNDS
.
o
37
JIC, ORS, & ORB (REV. 10/97)
PARKER BRAND FITTINGS
Dash
Size
-4 11-13 15-17 13-15
-5 14-16 — 21-23
-6 20-22 34-36 25-29
-8 43-47 58-62 40-44
-10 55-65 100-110 57.5-62.5
-12 80-90 134-146 75-85
-16 115-125 202-218 109-121
-20 160-180 248-272 213-237
-24 185-215 303-327 238-262
-32 250-290 — 310-340
37 Degree
JIC
O-Ring
(ORS)
O-Ring Boss
(ORB)
LANDOLL CORPORATION
HYDRAULIC FITTING TORQUE SPECIFICATIONS
THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL
LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE
LUBRICANTS ARE USED.
BRASS FITTINGS AND ADAPTERS - 65% OF THE TORQUE VALUE FOR STEEL.
TORQUE IS SPECIFIED IN FOOT POUNDS.
o
37
JIC, ORS & ORB (REV. 10/97)
AEROQUIP BRAND FITTINGS
Dash
Size
-4 11-12 10-12 14-16
-5 15-16 — 18-20
-6 18-20 18-20 24-26
-8 38-42 32-35 50-60
-10 57-62 46-50 72-80
-12 79-87 65-70 125-135
-14 — — 160-180
-16 108-113 92-100 200-220
-20 127-133 125-140 210-280
-24 158-167 150-165 270-360
-32 245-258 — —
37 Degree
JIC
O-Ring
(ORS)
O-Ring Boss
(ORB)
Table 2-2 Hydraulic Fitting Torque Specifications
2-3
NOTES:
2-4
3-1 ASSEMBLY - SAFETY
It is very important that your new 3130 Series
Wing Packer be properly assembled, adjusted and
lubricated before use. Illustrations in this section
show proper assembly procedures. Remove paint
from grease fittings. Replace any grease fittings
that are damaged or missing. Be sure to return
screws, clips, etc., to their original locations.
To insure alignment of assemblies, leave the
nuts loose until completion of final assembly.
Use lock washers or flat washers as specified.
Spread all cotter pins.
After completion of final assembly, tighten all
nuts evenly to prevent misalignment, distortion or
binding. Tighten all screws and nuts to the recom
mended torques shown in Tables 2-1 and 2-2.
3ASSEMBLY INSTRUCTIONS
CAUTION
1. THE PERSON OR PERSONS WHO
ASSEMBLE THIS MACHINE MUST
HAVE THE ABILITY TO READ, UNDER
STAND AND FOLLOW THE STEP BY
STEP ASSEMBLY PROCEDURES AND
SAFETY INSTRUCTION OUTLINED
HEREIN.
-
2. ASSEMBLY AREA SHOULD BE
LEVEL, CLEAN AND FREE OF DEBRIS
TO PREVENT ASSEMBLY PERSON
NEL FROM TRIPPING OR FALLING.
3. INSPECT ALL PARTS FOR SHARP
EDGES, GREASE, OIL OR DIRT WHICH
MIGHT CAUSE INJURY DURING ASSEMBLY.
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-
3-1
WARNING
WARNING
1. USE LIFT CRANE, JACK, TACKLE
OR FORK LIFT TRUCK TO LIFT HEAVY
PARTS AND ASSEMBLIES.
2. KEEP CLEAR OF PARTS WHICH
MAY MOVE OR DROP WHEN REMOV
ING SHIPPING STRAPS OR BRACK
ETS.
3. IF MACHINE REQUIRES BLOCKING
UP, USE BLOCKING MATERIAL OF
ADEQUATE STRENGTH AND IN GOOD
CONDITION. BLOCKS MUST BE ON A
SMOOTH DRY SURFACE.
4. NEVER PLACE ANY PART OF YOUR
BODY UNDER BLOCKED-UP ASSEMBLIES.
5. IF WELDING OR FLAME-CUTTING IS
REQUIRED, BE SURE NO FLAMMABLE
MATERIALS ARE IN THE AREA. ALSO,
CLEAR BYSTANDERS FROM AREA.
1. WEAR PERSONAL PROTECTIVE
EQUIPMENT (PPE) SUCH AS, BUT NOT
LIMITED TO, PROTECTION FOR EYES,
LUNGS, EARS, HEAD, HANDS AND
FEET WHEN OPERATING, SERVICING
-
-
OR REPAIRING EQUIPMENT.
2. NEVER USE YOUR HANDS TO LO
CATE A HYDRAULIC LEAK. USE A
PIECE OF WOOD OR CARDBOARD.
HYDRAULIC FLUID ESCAPING UNDER
PRESSURE CAN PENETRATE THE
SKIN CAUSING SERIOUS INJURY.
3. OPENINGS IN THE SKIN AND MINOR
CUTS ARE SUSCEPTIBLE TO INFEC
TION FROM HYDRAULIC FLUID. IF INJURED BY ESCAPING FLUID, SEE A
DOCTOR AT ONCE. WITHOUT IMMEDIATE MEDICAL TREATMENT, SERIOUS
INFECTION CAN OCCUR.
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-
3-2
Figure 3-1 Hydraulic Leak Detection
3-2 AFTER ASSEMBLY - SAFETY
WARNING
1. BE SURE ALL NUTS, BOLTS,
OTHER FASTENERS AND HYDRAULIC
FITTINGS ARE PROPERLY TIGHT
ENED. REFER TO THE BOLT TORQUE
CHART.
2. BE SURE ALL SAFETY GUARDS
AND SAFETY LOCKING DEVICES ARE
IN PLACE AND FUNCTION PROPERLY.
3-3
ASSEMBLY INSTRUCTIONS
3-3.1 The terms “right” and “left”, “front” and
“rear”, refer to the machine as viewed by facing in the direction of forward travel.
3-3.2 Open all bundles. Do not mix parts of one
bundle with those of another. Place all bundles where they will be easy to access.
3-3.3 Neatly arrange parts and tools within easy
reach of work area.
-
CAUTION
BEFORE OPERATING THE MACHINE,
BE SURE TO READ THE SAFETY AND
OPERATION SECTIONS OF THE OP
-
ERATOR’S MANUAL.
CAUTION
BEFORE DELIVERING THE MACHINE,
REVIEW MACHINE MAINTENANCE,
OPERATION AND SAFETY WITH THE
CUSTOMER.
3-3.4 Use the correct grade of bolt in the proper
locations as indicated. Refer to the bolt
torque chart for descriptive markings on bolt
heads.
3-3.5 Check axle for end burrs or nicks which
may have occurred during shipping. Using a
flat file, smooth any rough areas to assure
ease of assembly.
3-3.6 After completing each assembly step, re-
view next step in procedure before proceeding with that step.
3-3
Figure 3-2 Main Frame Gang Assembly - 19’, 20’, 22’, and 24’ Models
3-4 MAIN FRAME, ROLLER GANG, AND TONGUE ASSEMBLY -
19’, 20’, 22’, and 24’ MODELS
3-4.1 Gang Assembly
a. Slide rollers, spacers and bearing hangers
onto the axle. See Figures 3-11 through
3-17 for the type of roller and the size of
your machine. Notice that the diagrams on
these pages are viewing the packer from the
rear. It is important to install the bearing hang
ers as shown. Be sure the grease fittings are
pointing to the rear. Be sure the rollers are
touching each other. Tighten lock collars.
3-4.2 Roller Gang To Main Frame
a. Raise the main frame off the floor.
b. Roll the main frame gang into position. Fas
ten gang to the main frame with three 7/8" ubolts, lockwashers and nuts (See Figure 3-2).
3-4
c. Check to make sure that the bearing hang
ers are perpendicular to the 4" x 6" tube.
When properly installed, there should be no
end thrust or side load on the bearings.
d. Tighten the 7/8" nuts to at least 200 ft.-lbs.
of torque.
3-4.3 Tongue To Main Frame
a. Assemble the tongue to the main frame us
ing 7/8” x 9-1/2” and 3/4” x 6” bolts, lockwash
ers, and nuts as shown.
b. By adding shims above or below the tube,
the tongue can be raised or lowered as de
-
sired. This adjustment is described in Section
3-12, but must be done after the machine is
completely assembled.
-
-
-
-
Figure 3-3 Main Frame Gang Assembly - 27’, 31’, and 36’ Models
3-5 MAIN FRAME, ROLLER GANG, AND TONGUE ASSEMBLY -
27’, 31’, and 36’ MODELS
3-5.1 Gang Assembly
a. Slide rollers, spacers and bearing hangers
onto the axle. See Figures 3-18 through
3-23 for the type of roller and the size of
your machine. Notice that the diagrams on
these pages are viewing the packer from the
rear. It is important to install the bearing hang
ers as shown. Be sure the grease fittings are
pointing to the rear. Be sure the rollers are
touching each other. Tighten lock collars.
3-5.2 Roller Gang To Main Frame
a. Raise the main frame off the floor.
b. Roll the main frame gang into position. Fas
ten gang to the main frame with three 7/8" ubolts, lockwashers and nuts (See Figure 3-2).
c. Check to make sure that the bearing hang
ers are perpendicular to the 4" x 6" tube.
When properly installed, there should be no
end thrust or side load on the bearings.
d. Tighten the 7/8" nuts to at least 200 ft.-lbs.
of torque.
3-5.3 Tongue To Main Frame
a. Assemble the tongue assembly to the main
frame using mount pins, 3/8” x 2-1/2” spring
pins, 3/4” x 8” bolts, straps, lockwashers, and
nuts.
b. By adding shims above or below the tube,
-
the tongue can be raised or lowered as de
sired. This adjustment is described in Section
3-13, but must be done after the machine is
completely assembled.
-
-
3-5
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