These instructions are to be stored next to the boiler for reference purposes.
FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,
qualified in hydronic boiler installation and maintenance. Improper installation and/or operation could
create carbon monoxide gas in flue gases which could cause serious injury, property damage, or death.
Improper installation and/or operation will void the warranty.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a nearby phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency, or gas
supplier.
The JVi induced draft hydronic boiler must be
installed in accordance with the procedures detailed
in this manual, or the Laars warranty will be voided.
The installation must conform to the requirements
of the local jurisdiction having authority, and, in the
United States, to the latest edition of the National
Fuel Gas Code, ANSI Z223.1. In Canada, the
installation must conform with the latest edition of
CAN/CGA B149.1 OR .2 installation codes for gas
burning appliances, and/or local codes.
Any modifications to the boiler, its gas controls, gas
orifices, wiring or draft inducer assembly may void
the warranty. If field conditions require
modifications, consult the factory representative
before initiating such modifications.
1A. Introduction
This manual provides information necessary for
the installation, operation, and maintenance of the
Laars Model JVi induced draft, low pressure, copper
tube hydronic boilers. These boilers are available in
two configurations; the JVH has a hot surface pilot
ignition system and the JVP has an electronic
intermittent ignition device (I.I.D.). Look for the
model designation on the rating plate, which can be
found on top of the boiler.
All application and installation procedures
should be reviewed completely before proceeding with
the installation. Consult the Laars factory, or local
factory representative, with any problems or questions
regarding this equipment. Experience has shown that
most operating problems are caused by improper
installation.
1B. Warranty
The Laars Model JVi induced draft boilers are
covered by a limited warranty. A copy of the warranty
is printed on the back cover of this manual. The owner
should fill out the warranty registration card and
return it to Laars.
All warranty claims must be made to an
authorized Laars representative or directly to the
factory. Claims must include the boiler serial number
and model (this information can be found on the rating
plate), installation date and name of the installer.
Shipping costs are not included in the warranty
coverage. Some accessory items are shipped in
separate packages. Verify receipt of all packages listed
on the packing slip. Inspect each item for damage
immediately upon delivery, and advise the carrier of
any shortages or damage. Any such claims should be
filed with the carrier. The carrier, not the shipper, is
responsible for shortages and damage to the shipment
whether visible or concealed .
1C. Heater Identification
Consult the rating plate on the boiler. The
following example simplifies the heater identification:
123456
JVH125NCS
Table 1. Heater Identification.
1.Basic boiler series model
2.Ignition system:(H) Hot surface pilot ignition
(P) Spark ignition
3.Input rate X 1000 BTU/Hr
4.Gas Type: (N) Natural (P) Propane
5.Firing rate: (C) On/off, induced draft
6.Options: (S) Standard, (P) with Pump,
(A) Extra Aquastat
1D. Flow Requirements
All high recovery, low volume water boilers
must have adequate flow for proper operation. Pump
selection is critical to this goal, and pumps should be
selected to provide for correct system design water
temperature rise. Table 2 details temperature rise and
water flow for the Mini-Therm boilers.
8°C
15°F
Size
505.3
758.0
10010.7
12513.3
16017.0
22524.0
ft = Pressure drop (headloss) through the boiler in feet of water.m = Pressure drop (headloss) through the boiler in meters of water.
Note: Shaded area is the recommended flow and temperature rise.
11°C
20°F
m
0.1
0.2
0.4
0.7
0.8
1.5
Table 2. Temperature Rise (degrees °F,
gpm
4.0
6.0
8.0
10.0
12.8
18.0
l/s
0.3
0.4
0.5
0.6
0.8
1.1
ft
0.2
0.3
0.7
1.3
1.8
3.1
l/s
= Water flow in liters per second.
m
0.1
0.1
0.2
0.4
0.5
0.9
degrees °C
).
gpm
3.2
4.8
6.4
8.0
10.2
14.4
l/s
0.2
0.3
0.4
0.5
0.6
0.9
25°F
14°C
0.1
0.2
0.5
0.8
1.2
1.9
ft
m
0.0
0.1
0.2
0.2
0.4
0.6
Page 4
LAARS HEATING SYSTEMS
Damage from improper flow is not warranted.
Failure to insure proper water flow through the
heat exchanger of the boiler will void the Laars
warranty. Flow can be verified by measuring the
difference in water temperatures between the boiler
inlet (system return) and outlet (system supply). For
example: For a JV-100 installation, the inlet water
temperature is 160°F (71ºC), and the outlet temperature is 180°F (82ºC). That means there is a 20ºF
(11ºC) temperature rise through the boiler. According
to Table 2, that would indicate a flow rate of 8 gpm
(0.5 l/s). Temperature rise must be measured with the
longest (highest head) zone calling for heat alone.
Other factors to be considered before selecting a
pump are pipe size, the number and type of fittings
throughout the system, smoothness of the interior
surface of the pipe, the quantity of water flowing
through the pipe, whether a glycol solution (for freeze
protection) is being used, and the total length of piping
in the system. Table 3 can help in proper pump
selection.
*A circular and/or primary/secondary piping are required. Consult factory.
1. Chart is based on 30°F (17°C) maximum temperature rise.
2. Calculations are based on Type L copper tubing with one zone valve
and eight elbows.
3. Typical circulating pumps: 1/25 HP=Taco 007, B&G LR-20 or SLC-25,
Grundfos UP15-42F, or equivalent. 1/2 HP=B&G LR-12, Grudnfos
U26-42F, or equivalent. 1/6 HP=B&G series HV, Grundfo UP43-75,
or equivalent.
Table 3. Maximum Suggested Circuit Length in Feet.
Pump H.P.Pump H.P.Pump H.P.
1E. Boiler Placement
WARNING
This boiler is intended for indoor installation only.
1.The boiler must be placed to provide clearances
on all sides for maintenance and inspection.
There must also be minimum distances
maintained from combustible surfaces. Avoid
locations which can be damaged by water or
moisture.
2.A minimum of 15" (381mm) access must be
available in front of the boiler for burner tray
removal. Consult local codes for clearances to
hot water pipes and accessories.
4
(102)
6
(152)
Air
Openings
Figure 1. Closet Installation.
MIN
2
(51)
6
(152)
2
(51)
5
(127)
(584)
23
TOP
VIEW
SIDE
VIEW
Dimensions in
inches (mm).
3.If the boiler is to be installed in a garage, all
burners and burner ignition devices must have a
minimum 18" (457mm) clearance above the floor.
4.The Model JVi-50 through JVi-225 boilers can
be installed in a closet as long as the minimum
clearances shown in Table 4 are observed.
Special attention should be paid to clearances
between the front of the boiler and the closet
door when it is closed (see Figure 1).
Caution
Do not install this boiler in a location subject to
negative pressure, or improper operation will occur.
Boiler
Sizes:
50 to
*1" (25mm) clearance using Type B double wall vent pipe.
LeftRight
SideSide
2"5"2"4"6"23"
51mm127mm51mm 102mm152mm 584mm
225
Table 4. Minimum Boiler Clearances
From Combustible Surfaces.
RearFrontFlue*Top
5. All boilers are designed and certified for
installation on a combustible floor. Ensure that the
boiler is level from all sides. NEVER store objects on
or around the boiler. Boilers must NEVER be installed
on carpeting.
1F. Gas Supply and Piping
Review the following instructions before
proceeding with the installation.
1.Verify that the boiler is fitted for the proper type
of gas by checking the rating plate. Laars boilers
Mini-Therm JVi
Page 5
are normally equipped to operate below a 2000'
(610m) altitude. Boilers equipped to operate at
higher altitudes have appropriate stickers or tags
attached next to the rating plate.
2.Use the figures in Table 5 to provide adequate
gas piping from the gas meter to the boiler.
3.A trap (drip leg) must be provided ahead of the
gas controls (see Figure 3). A manual gas shutoff
valve approximately 5' (1.5m) above the floor
must also be provided for service, convenience
and safety. Check the local codes.
4.Disconnect the boiler from the gas supply pipe
before pressure testing the pipe for gas leaks.
5.Provide gas supply pressure to the boiler per
Table 6. The regulator is pre-set at the factory,
and normally requires no further adjustment.
NOTE : The boiler and all other gas appliances
sharing the boiler gas supply line must be firing at
maximum capacity to properly measure the inlet
supply pressure. Low gas pressure could be an
indication of an undersized gas meter and/or
obstructed gas supply line.
Distance
From
Gas
Meter in
Feet (m)
0-50'
(0-15)
50-100'
(15-30)
100-200'
(30-60)
NOTE: These figures are for Natural Gas (.65 Sp. Gr.), and are based
on 1/2" water column pressure drop. Check supply pressure with a
manometer, and local code requirements for variations. For LPG,
reduce pipe diameter one size, but maintain a 1/2" minimum diameter.
A 'normal' number of Tees and elbows have been taken into
allowance.
5075100125160225
1/23/43/43/411
3/43/43/4111-1/4
3/41111-1/41-1/4
Boiler Size
Inches
Table 5. Gas Piping Size.
erusserPsaG
ylppuSmuminiM
erusserP
ylppuSmumixaM
erusserP
saGdlofinaM
erusserP
5.5
9
4
saGlarutaN)PL(enaporP
.C.W.ni
aPk
4.1
2.2
1
.C.W.ni
01
41
9
aPk
5.2
4.3
2.2
Table 6. Gas Pressure Measurement.
6.Before operating the boiler, the complete gas
supply system and all connections must be tested
for leaks using a soap solution.
1G. Combustion Air Supply
The boiler location must provide sufficient air
supply for proper combustion, and ventilation of the
surrounding area as outlined in the latest edition of
TEMPERATURE GAUGE
2.4
(6.1)
25
(635)
REF
INDUCED
DRAFT
BLOWER/
MOTOR
PULL-OUT
GAS
MANIFOLD
BURNER
TRAY
C
B
4
(102)
DIA.
SizeABC
mm
50
75
100
125
160
225
in.
13-3/8
13-3/8
16-7/8
16-7/8
20-3/8
25-5/8
340
340
429
429
518
651
in.
3-1/8
2-1/4
5-3/4
5-1/2
7-1/4
10
Table 7. JVi Dimensions.
TEMP./PRESSURE
GAUGE
mm
79
57
146
140
184
254
(178)
Water
Connection
mm
in.
73
2-7/8
2
2-7/8
2
2
2
7
11.8
(298)
51
73
51
51
51
6
(152)
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4" NPT TEE
2X
DRAIN
Gas
Connection
1/2
1/2
1/2
1/2
1/2
3/4
4.9
(124)
8.9
(226)
A
Figure 2. Dimension Information.
Dimensions in
inches (mm).
18 (457) REF.
24 (610)
REF.
Page 6
LAARS HEATING SYSTEMS
U.S. ANSI standard Z223.1 or in Canada, CAN/CGAB149.1 or .2, and any local codes that may be
applicable.
In general, these requirements specify that the
boiler rooms which represent confined spaces should
be provided with two permanent air supply openings;
one within 12 inches (305mm) of the ceiling, the other
within 12 inches (305mm) of the floor.
Outside Air Supply: When combustion air is
supplied directly through an outside wall, each
opening should have a minimum free area of one
square inch per 4,000 BTU/h (6 sq. cm per 1.2 kW)
input of the total input rating of all appliances in the
enclosed area.
Inside Air Supply: When combustion is
supplied from inside the building, each opening
should have a minimum free area of one square inch
per 1,000 BTU/h (6 sq. cm per 0.3 kW) input of the
total input rating of all appliances in the enclosed area.
These openings should never be less than 100 square
inches (645 sq. cm).
NOTE: In Canada, follow Canadian Standard,
CAN/CGA-B149 or local codes.
Boiler SizeOutside Air AreaInside Air Area
sq. in
50
75
100
125
160
225
*Area indicated is for one of two openings: one at floor level and
one at the ceiling, so the total net f ree area would be double the
figures shown. For special conditions, refer to NFPA54 ANSI
Z223.1. In Canada, refer to the National Standard CAN1-B149.1
or .2, which differs fr om this table.
NOTE: Check with louver manufacturers for Net Free Area of
Louvers. Correct for sc reen resistance to the Net Free Area if a
screen is used.
15
20
25
32
40
60
Table 8. Minimum Recommended
Air Supply to Boiler Room.
sq. cm
97
129
161
206
258
387
sq. in.
100
100
100
125
160
225
sq. cm
645
645
645
807
1032
1452
Exhaust Fans or Vents: Any equipment which
exhausts air from the boiler room can deplete the
combustion air supply or reverse the natural draft
action of venting system. This could cause flue
products to accumulate in the boiler room. Additional
air must be supplied to compensate for such exhaust.
The information in Table 8 is not applicable in
installations where exhaust fans or blowers of any
type are used. Such installations must be designed by
qualified engineers.
If a blower or fan is used to supply air to the
boiler room, the installer should make sure it does not
create drafts which could cause nuisance shutdowns. If
a blower is necessary to provide adequate combustion
air to the boiler, a suitable switch or equivalent must
be wired into the boiler control circuit to prevent the
boiler from firing unless the blower is operating.
The boiler must be completely isolated and
protected from any source of corrosive chemical
fumes such as those emitted by trichloroethylene,
perchloroethylene, chlorine, etc.
1H. VENTING
WARNING
This boiler must be vented in accordance with Part
7, Venting of Equipment, of the latest edition of the
National Fuel Gas code, ANSI Z223.1 and all
applicable local building codes. In Canada, follow
CAN/CGA B149 Installation codes. Improper
venting of this appliance can result in excessive
levels of carbon monoxide which can result in
severe personal injury or death!
The boiler vent collar must be fastened directly
to an unobstructed vent pipe of the same diameter with
rustproof sheet metal screws no longer than 1/2"
(13mm) and located to prevent interference with the
inducer damper.
DROP
HORIZONTAL
TO BOILER
3" (76mm)
MIN.
SEDIMENT TRAP
OR DRIP LEG
Figure 3. Gas Supply Piping.
SEDIMENT TRAP
OR DRIP LEG
RISER
TO BOILER
3" (76mm)
MIN.
Mini-Therm JVi
Page 7
Do not weld the vent pipe to the boiler collar.
The weight of the stack must not rest on the boiler.
The boiler top must be easily removable for normal
boiler service and inspection.
Avoid terminating boiler vents near air
conditioning or air supply fans. The fans can pick up
exhaust flue products from the boiler and return them
to the building, creating a possible health hazard.
Avoid oversized vent pipe or extremely long
runs of the pipe, which may cause excessive cooling
and condensation.
1H-1. Vertical Venting - Category I
The Mini-Therm JVi series boiler can be vented
into a masonry chimney, (see Figure 4) provided
several conditions are met:
1.The chimney must have an appropriate tile lining
that is clean, properly constructed and properly
sized.
2.The chimney passage way shall be examined to
ascertain that it is clear and free of obstructions.
3.If a chimney rebuild is required, it shall conform
to nationally recognized standards (see National
Building Code or ANSI/NFPA 211).
4.The boiler must not be connected to a fireplace,
wood stove or other solid fuel burning
equipment.
5.When the boiler and a hot water heater are to be
connected to the same chimney, they must have
their own vent connector and enter the chimney
at least 6" (152mm) apart.
(a)Vent Connections
Use type B double wall or type C single wall (26
gauge, minimum thickness), gas vent pipe from the
boiler to the chimney. Installation of a riser, with a
minimum 12" (305mm) height above the boiler, is
recommended. The vent system should be sloped up
toward the chimney 1/4" per foot (20mm per meter).
The vent connector must be supported for the design
and weight of the material employed, to maintain
clearances and prevent physical damage and
separation of joints.
IMPORTANT NOTE: Always provide a
minimum clearance of 6" (152mm) between Type C
(single wall) vent pipe and any combustible materials.
WARNING
Single wall vent pipe must NEVER pass through
interior walls or through floors or ceilings! Failure to
comply with this warning could result in a fire
causing property damage, personal injury, or death!
When installing the vent system all applicable
national and local codes must be followed! The use of
thimbles, firestops and other protective devices, when
penetrating combustible or noncombustible
construction, must be in accordance with all applicable
national and local codes.
Vertical vents of the induced draft JVi boilers
must be installed in accordance with the code
requirement for Category 1, Fan Assisted Appliances.
Follow the requirements as indicated in the latest
edition of ANSI Z223.1/NFPA 54, sizing of Category
I Venting System and Appendix G, or in Canada,
follow the instruction of CAN/CGA-B149 installation
code.
An unused lined chimney can be used as a
raceway for single wall vent pipe, (see Figure 5).
Never run vent pipe through a flue that has another
appliance attached to it.
A listed vent terminal designed for the type of
pipe being used must complete the vertical run where
it exits the chimney. The vent pipe must extend at
least 3' (.9m) above the highest point where it passed
through the roof. In addition, the vent cap must be at
least 2' (.6m) higher than any portion of a building
within a horizontal distance of 10' (3m). Clearance to
any combustible materials must be maintained as
listed (see Figure 6).
3 (0.9)
MIN.
WALL OR
PARAPET
NOTE: NO HEIGHT
ABOVE PARAPET
REQUIRED WHEN
FROM WALLS OR
PARAPET IS MORE
THAN 10 FT. (3.0m)
CHIMNEY
RIDGE
MORE THAN 10
(3.0)
2 (0.6)
MIN.
CHIMNEY
10 (3.0)
3 (0.9)
MIN.
For best results, horizontal vent systems should
be as short and straight as possible. Material of vent
connectors shall be as follows:
MaterialsVent Length
In U.S.A.: UL type 304, 316Up to a maximum of 55' (17m)
or 294-C stainless steel,of equivalent pipe run
26 gauge minimum.(including required elbows).
In Canada: Use “BH” vent
type complying with ULC
S-636 Standard.
1H-2. Horizontal Venting - Category III
When venting is horizontal, or cannot meet the
requirements of Category I, it can develop positive
pressure and must be installed in accordance with this
section and the specific vent manufacturer’s
instructions.
DescriptionManufacturerProduct
High Temperature
RTV
2" (51mm) wide
Aluminum foil tape
- adhesively backed
2" (51mm) wide
Aluminum foil tape
- adhesively backed
Dow CorningTrade mate
VentureProduct #3243
3MProduct #433
Table 9. Vent Sealing Materials.
(a)Vent Connections
The vent system
must be gas tight. All seams and
joints must be sealed with silicone sealant or adhesive
tape having a minimum temperature rating of 400°F
(204ºC) (see Table 9 for a list of approved sealing
materials). Use at least three corrosion resistant screws
at each slip joint, when required.
The boiler vent collar must be fastened to the
vent pipe of the same diameter, with rustproof metal
screws no longer than 1/2" (13mm) and sealed with
high temperature (500ºF / 260ºC) silicone sealant. For
larger diameter vent pipes, use a sealed reducer
fastened directly to the boiler collar and seal all joints
as indicated in Figure 7. Allow the sealant to cure for
24 hours before operating the boiler.
The entire vent system must not exceed the size
specified in Table 10.
The following criteria must be observed:
1.Attach a vertical pipe at least 12" (305mm) high
to the boiler outlet before the horizontal run if
run exceeds 5 feet (see Figure 7).
2.Support the vent run at 3' (.9m) intervals with
overhead hangers.
eziS
522
522
For each elbow eliminated, add 5' (1.5m) of allowable vent.
.ni
4
061-05
4
6
retemaiD
mm
201
201
251
Table 10. Horizontal Venting Configuration.
fo.oN
swoblE
4
2
4
.tf
53
01
53
m
7.01
0.3
7.01
htgneLnuRlatnoziroH
Mini-Therm JVi
Page 9
3.Pitch down the vent run, toward the vent
terminal (hood), 1/4" per foot (20mm per meter).
4.Do not locate any joint screws at the bottom of
the vent run.
(b)Vent Termination
The side wall vent terminal (hood), Laars Part
Number D2004300 (4") or D2000401 (6"), must be
used when the boiler is vented through a side wall. It
provides a means of installing vent pipe through the
building wall, and must be located in accordance with
ANSI Z223.1/NFPA 54, or in Canada CAN/CGAB149 and local applicable codes, (see Figure 8 ).
BOILER VENTING
DETAIL
OUTSIDE WALL
VENT
SYSTEM
THIMBLE
BOILER
VENT TERMINAL
HOOD
Figure 7. Horizontal Venting.
SHEET METAL
SCREWS
12" (305mm)
*
MIN.
CAULK ENTIRE
JOINT, INCLUDING
THE SCREWS
*WHEN HORIZONTAL RUN
EXCEEDS 5 FT. (1.5m)
Locate the vent terminal so that it cannot be
blocked by snow. Most codes requires termination of
at least 12" (305mm) above grade, but the installer
may determine it should be higher depending on local
conditions.
1H-3. Common Venting System
When an existing boiler is removed from a
common venting system, the common venting system
is likely to be too large for proper venting of the
appliances remaining connected to it.
At the time of removal of an existing boiler, the
following steps shall be followed with each appliance
remaining connected to the common venting system
placed in operation, while the other appliances
remaining connected to the common venting system
are not in operation.
1.Seal any unused openings in the common
venting system.
2.Visually inspect the venting system for proper
size and horizontal pitch and determine there is
no blockage or restriction, leakage, corrosion or
other deficiencies which could cause an unsafe
condition.
3.Insofar as it is practical, close all building doors
and windows and all doors between the space in
which the appliances remaining connected to the
common venting system are located and other
spaces of the building. Turn on clothes dryers
and any gas burning appliance not connected to
the common venting system. Turn bathroom
exhausts, so they will operate at maximum
4 (1.2)
MIN.
VENT
TERMINAL
Dimensions in
feet (m).
Figure 8. Horizontal Vent Termination.
12 (3.7)
MIN.
4 (1.2)
MIN.
VENT TERMINAL
3 (0.9)
MIN.
VENT TERMINAL
LESS THAN
(3.0)
FORCED
AIR INLET
10
6 (1.8) MIN.
GRADE
CAULK JOINTS
ANCHORED
FASTENER
THIMBLE
SHEET METAL
SCREWS
SEAL ENTIRE
CIRCUMFERENCE
OF JOINT
CAULK JOINTS
ANCHORED
FASTENER
EXHAUST
HOOD
VENT TERMINAL DETAIL
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