KYMCO X-Town 300 User Manual

WARNING
To avoid damage from the electronic fuel injection system, do not remove or install the battery when the ignition switch is in the "ON" position.
The long-term storage of the vehicle could cause fuel and engine oil deterioration and probably get into a non-start situation.
Service more frequently when operating in severe conditions such as dusty area, high speed riding, frequent start and stop or extreme riding habit.
Make sure to keep away from any flammable materials such as dry grasses or leaves, avoid them in contact with the exhaust pipe or muffler when parking the vehicle.
Read this manual carefully.
This Owners Manual contains important information on safety, operation and maintenance of KYMCO X­Town 300. Anyone who is going to ride should carefully read and understand the contents of this manual
before riding. For personal safety, understand and follow all of the warnings contained in this Owners Manual and the labels attached on vehicle. This Owners Manual should be considered a permanent part of the vehicle, keep it with the motorcycle. ON-ROAD USE ONLY for this motorcycle.
Particularly important information is provided in this manual by the following symbols and signal words
:
The SAFETY ALERT symbol means ATTENTION! BE ALERT! YOUR SAFETY CAN BE AFFECTED.
WARNING
CAUTION
Failure to follow these instructions can result in severe injury or death.
These instructions point out the special precautions must be followed to avoid damage.
NOTE:
The NOTE indicates the additional important information.
Identification Number s Record
Vehicle Identification Number (VIN)
Engine Serial Number (ESN)
Record the Vehicle Identification Number, Engine Serial Number, in the blanks above for a reference to assist you in ordering parts from the authorized KYMCO dealer or in case the vehicle is stolen.
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TABLE OF CONTENTS
SECTION 1–SAFETY INTRODUCTION....
Forward......................................................
.
Scooter Safety............................................
Accessories &
Modifications.......................
Locations of Parts & Controls.....................
SECTION 2–CONTROLS & FEATURES...
Ignition Switch............................................
Security shutter..........................................
Instruments................................................
USB power supply.....................................
Right-hand Handlebar
Switch.....................
Left-hand Handlebar Switch.......................
Fuel Recommendation...............................
Seat............................................................
Suspension................................................
Side stand..................................................
SECTION 3–OPERATION.........................
Pre-ride Inspection.....................................
Break-In......................................................
Startin g the Engin
e........
..........
..........
.........
ABS Syste m (Optio
nal)....
..........
..........
......
1 1 2 4 5
8 8 9
10 16 17 18 19 20 22 23
24 24 25 26 28
SECTION 4–MAINTENANCE................
Maintenance Schedule..........................
Engine Oil..............................................
Engine Oil Replacement........................
Transmission Fluid Change...................
Air Filter Element ..................................
Throttle Operation..................................
Spark Plug.............................................
Brake Fluid Level Inspection.................
Brake Lever Adjusters...........................
Brake Pad Inspection..
..................
.........
Battery.......
..................
..................
.........
Fuse..........
..................
..................
.........
Tires..........
..................
..................
.........
Coolant......
..................
..................
.........
Clean the Windshield.
..................
..........
Crankcase
Blow-by Drain.......................
Storage...................................................
EMISSION CONTROL...........................
SPECIFICATIONS..................................
29 30 33 34 35 36 36 37
38 39 40 41 42 43 45 47
47 48
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SECTION 1 -
FORWARD & SAFETY INTRODUCTION
Thanks for purchasing this KYMCO X-Town 300, and welcome to the KYMCO family. Please read this owner's manual carefully before riding so that you will be thoroughly familiar with
the proper operation of controls, features, capabilities, and limitations. To ensure a long, trouble-free life for using the vehicle, provide it with the proper care and
maintenance as described in this manual. For replacement parts and accessories, you should always use genuine KYMCO products, as they
have been specially designed for the vehicle and manufactured to meet the standards. Keep this owner's manual with the motorcycle at all times so that you can refer to it whenever you need information. This manual should be considered a permanent part of the motorcycle and should remain with the vehicle when it is sold.
All information, illustrations, photographs and specifications contained in this manual are based on the latest product information available at the time of publication. Due to improvements or other changes, there may be slightly different from the vehicle. KYMCO reserves the right to
make product
and publication changes at any time without notice or obligation.
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SCOOTER SAFETY
IMPO RTANT SAFETY INFORMATION
It will be used longer and pleasure if you take responsibility for your safety and understand the challenges that you could face on the road. There is much that you can do to protect yourself.
Here are man y helpful recommendations and some very important tips in this manual.
Wear a helmet
The safety equipment starts with a quality helmet. One of the most serious injuries in a crash is a head injury. Always wear a properly approved helmet and also wear suitable eyes protection.
Make
you
easy to see
To make yourself more visible, wear bright reflective clothing to position yourself clearly, so other drivers can see you, signal before turning or changing lanes, and use your horn when it will help others notice you.
Know your limit s
Always ride within the limitation of personal skill. Know these limits and stay within them will help you to avoid accidents.
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Keep the vehicle in safe condition
For safe riding, it's important to inspect the vehicle before every ride and perform all recommended maintenance. Never exceed load limits, and only use the approved accessories.
Inspect the vehicle befo r e riding
Do not forget to perform an entire safety inspection to ensure safety for all riders before riding.
Be very conscious on bad weather
Riding on bad weather requires extra caution especially its wet. Braking distance is longer on a rainy day. Keep off the painted surfaces, manhole covers and greasy spots on the paved road as it could be especially slippery. Use extreme caution on the railway crossing or on the metal surface. Whenever in doubt about the road condition, please slow down.
Modification
Modification on the vehicle or removal of original equipment may have the vehicle become unsafe or illegal. Obey all the related equipment regulations from the authority.
SCOOTER SAFETY
PROTECTIVE CLOTHING
For your safety, always wear an approved motorcycle or scooter helmet, eyes protection, boots, gloves, long pants, and a long-sleeve shirt or jacket during a ride.
Helmets and protection
The helmet is the most important gear because it offers the best protection against head injury. The helmet should fit your head comfortably and securely. Always wear a face shield or goggles to protect eyes, but not to interfere with the vision.
Additional rid ing gears
In addition to the head and eyes protection, you should also use: Sturdy boots with non-slip soles to help protect feet and ankles. Leather gloves to keep your hands warm and prevent blisters, cuts, burns and bruises. A motorcycle suit is designed for comfort as well as protection. Bright color with reflection strips can make you more noticeable. Be sure to avoid loose clothes that could get caught on any part of the vehicle.
The recommended riding gears:
Wear gloves Clothes should be fit properly Always wear a helmet with eye protection Wear bright or reflective clothing Footwear should be the proper size, have low
heels, and offer ankle protection.
WARNING
Not wearing a helmet increases your
chance of serious injury or death in an accident.
Be sure you and your passenger always
wear an approved motorcycle helmet that fits properly. You should also wear eyes protection and other protective clothing during a ride.
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ACCESSORIES & MODIFICATION
There is a large variety of accessories available to KYMCO vehicle owners. KYMCO cannot have direct control over the quality or suitability of accessories you may wish to purchase. The addition of unsuitable accessories can lead to unsafe operation. It is not possible for KYMCO to test each accessory on the market or combinations of all the available accessories; however, the KYMCO dealer can assist you in selecting quality accessories and then install them correctly.
Use extreme caution when selecting and install ing the accessories.
No modifications:
KYMCO strongly advises you against removing any original equipment or modifying the vehicle in any way that would change its design or operation.
WARNING
Improper accessories or modifications can make the vehicle unsafe and can lead to an accident. Never modify the vehicle through the improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO parts or equivalent components designed for use on this vehicle and should be installed and used according to the correct instruction. If you have any questions, consult the authorized KYMCO dealer.
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LOCATION OF PARTS & CONTROLS
1
Headlight
2
Rear Brake Lever
3
Front Left Turn Signal Light
4
Fuel Filler Cap
5
Helmet Hook
6
Side Stand
7
Seat
8
Engine Number
9
Air Cleaner
10
Rear
Left Turn Signal Light
11
Tail/Brake Light
12
Luggage Box
13 Reflector
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
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1 2 3 4 7
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13
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12
5
6 8 9
13
LOCATION OF PARTS & CONTROLS
14 Right Turn Signal Light
15
Muffler
16
Oil Filler Cap/dipstick
17
Center Stand
18
Rear Passenger Foot Peg
19
Front Brake Lever
20
Right Turn Signal Light
21
Right Handlebar Switch
22
Ignition Switch
23
Vehicle Identification Number (VIN)
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
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14
22
21
20
19
15
16
17
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LOCATION OF PARTS & CONTROLS
24
Front Turn Signal Light
25 Headlight
26
Left Storage Compartment
(Accessory Socket)
27
Tail/Brake Light
28
Rear Turn Signal Light
29
Right Storage Compartment
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
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24
24
27
29
28
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SECTION 2 - CONTROLS&FEATURES
IGNITION SWITCH
To operate the ignition switch and it's functions:
With the ignition key in the " " position (the engine is not running), turn the counterclockwise
Position :
All electrical circuits are off. The engine will not
from the " " to the
" "
position.
start or run.
Position :
The ignition circuit is "ON" and engine can be started. The key can not be removed from the ignition switch in this position.
Pull up on the back portion of the seat to lift it up.
“ ” Positi on:
To lock the steering, turn the handlebar all the way to the left, push down and turn the key to the " " position and remove the key. All electrical circuits are off.
“ ” Positi on:
With the ignition key at the " " position (the engine is running), push the key in and turn it
counterclockwise from " " to the
" "
position.
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SECURITY SHUTTER
CONTROLS & FEATURES
To ope n the ign ition swit ch security shutter :
Push the shut button on the ignition switch panel to close the security shutter.
To shut the ignition swi tch securit y shutter :
Insert the specific key until the notch is aligned with the pin .
Turn clockwise to open the security shutter. The keys have a unique code that is stamped on
the tab with the keys. This code is required if you need to duplicate the key. Record this important code on the blank column below.
Security shutter key code:
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INSTR U MENTS
CONTROLS & FEATURES
Speedometer: Indicates the road speed in Km/h (kilometers per hour).
Coolant temperature gauge Turn Signal Indicator Light: Flashes when
either turn signal is being used. Odometer/Trip meter: Press the mode button
to toggle between the overall and trip mileage, or to reset the trip meter.
˙Press the MODE” button to enter the ODO,
Trip A/B, Oil Service or Empty mode.
˙Press the RESET button for 3 seconds to
reset on the Trip A/B, Oil Service mode.
˙Press the MODE and RESET buttons for
3 seconds to set the unit of km/h or MPH.
Clock
Fuel Warning Indicator “ “: This indicator lights when the fuel tank is near empty to alert the rider to refill the fuel tank as soon as possible.
High Beam Indicator Light: This light is illuminated when the headlight high beam is
on. Tachometer: Indicates the engine speed in the revolutions per minute (RPM)
MODE
FUNC
RESET
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3
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45687
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CONTROLS & FEATURES
9
CELP indicator: If flashing(EURO 4 models would keep lighting), it indicates that a fault has been detected in the EFI or electrical system. Need to have immediate inspection by the authorized KYMCO dealer.
NOTE: The CELP indicator lights momentarily
when the ignition switch is turned on before starting engine.
10 Oil service indicator: It lights up when reaching the
oil service mileage interval. Whenever the ignition switch is turned on, it goes on then off at once after starting engine.
˙Press the MODE” button to enter the ODO,
Trip A/B, Empty display ( Service Mode )
˙Press the RESET button for 3 seconds to
reset on the Oil Service mode.
11 Battery Warning Indicator: If the battery voltage is too low while starting the engine. The indicator can be lighting. The engine fails to be restarted unless the battery should be
recharged completely.
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CONTROLS & FEATURES
12
Oil service trip meter: It shows mileages from last reset after oil service.
13 Cruise information: Press the “FUNC” button to switch
the mode for battery voltage, ambient temperature
14 Engine Warning Indicator: It goes with the Fi error
code (EURO 4 models do not have this function)
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