Kymco UXV500 User Manual
Do not remove this Owner’s Manual from the vehicle. Read this manual carefully
before operating the vehicle as it contains important safety information.
Your Side-by-Side vehicle can be hazar dous to oper ate.
A collision or a rollover can happen quickly, even during routine maneuvers such as turning and driving on hills or over
obstacles, if you fail to take proper precautions.
For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your vehicle.
Keep this Owner’s Manual with your vehicle at all times.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
Particularly important information is called out in this manual by the following icons and notations:
The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION!
BE ALERT! YOUR SAFETY CAN BE AFFECTED.
Failure to follow instructions associated with a WARNING symbol could result in severe injury or
WARNING
death to the operator, a passenger, a bystander, or a person inspecting or repairing the vehicle.
CAUTION
NO NO
NO
NO NO
TETE
TE
TETE
A CAUTION symbol indicates that special precautions must be taken to avoid damaging
the vehicle.
The NOTE symbol indicates key information about a procedure or to clarify an operation.
Califor nia Proposition 65
This product contains or emits chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
WARNING
SECTION 1 - SAFETY
INTRODUCTION
FOREWORD
Congratulations, and thank you for your purchase of a KYMCO Side-by-Side off-road vehicle (also known as a “UTV”). Built
with American engineering and manufacturing knowledge, it is designed to provide a superior ride, great comfort, and strong
utility capabilities.
This Owner’s Manual was produced to ensure that you become aware of safe off-road vehicle operating procedures. It also
includes information about the general care and maintenance of your UXV500.
Carefully read this manual. If you have any questions regarding your UXV500, contact an authorized KYMCO dealer for assistance.
Remember, only authorized KYMCO dealers have the knowledge and resources to provide you with the best service possible.
PROTECT YOUR SPORT
Being able to use and enjoy your KYMCO Side-by-Side vehicle requires you and your family to operate it in a responsible
manner. Before riding your UXV500 you should:
Learn and adhere to all local and state off-road riding laws
Respect your vehicle and its capabilities and limitations
Respect the environment and the rights of others
We also advise you to strictly follow the recommended maintenance program for your UXV500 as outlined in this manual. This
preventative maintenance program was designed to ensure that all of the critical components of your vehicle are thoroughly
inspected at various intervals.
The information in this manual is based on the latest product data and specifications available at the time of printing. KYMCO
Inc. reserves the right to make product changes and improvements which may affect illustrations or explanations without notice.
Indicates a potential hazard that could
result in serious injury or death.
1
TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTS
TABLE OF CONTENTSTABLE OF CONTENTS
SECTION 1 - SAFETY
INTRODUCTION ........................................................................................ 1
TABLE OF CONTENTS ............................................................................. 2
UTV HAZARD WARNING ..................................................................... 3 - 4
SERIAL NUMBERS ................................................................................... 5
LOCATION OF PARTS & CONTROLS ................................................ 6 - 7
HANG TAGS & WARNING LABELS ................................................. 8 - 11
EPA LABEL & HANGTAG....................................................................... 12
WARNINGS.......................................................................................13 - 22
PREVENTION ...................................................................................23 - 27
Safe Riding Clothing and Gear ............................................................... 23
Condition of the UTV ................................................................................ 24
First Aid and Survival................................................................................ 27
ACTIVE DRIVING ............................................................................. 28 - 37
Basic Operating Maneuvers..................................................................... 28
Starting the UTV................................................................................28 - 29
Braking...................................................................................................... 30
Shifting...................................................................................................... 30
Driving & Parking the UTV ....................................................................... 31
How to Handle the UTV .................................................................... 32 - 34
Tips ........................................................................................................... 35
SOUND JUDGMENT ........................................................................36 - 45
Environment.............................................................................................. 39
Driving on Trails........................................................................................ 40
Those Around You.................................................................................... 41
Personal Choices ..................................................................................... 42
Load Capacity Ratings Chart ................................................................... 43
Accessory Installation ............................................................................... 43
SUPERVISION ......................................................................................... 46
Taking Responsibility ................................................................................ 46
SECTION 2 - OPERATION & MAINTENANCE
PREFACE................................................................................................ 47
PARTS & ACCESSORIES....................................................................... 47
SPECIFICATIONS.................................................................................... 48
FEATURES & CONTROLS .............................................................. 49 - 60
Brake Pedal .............................................................................................. 49
Accelerator Pedal ..................................................................................... 49
Gearshift Lever......................................................................................... 49
Parking Brake .................................................................................... 50 - 51
2
Fuel Tank Filler ......................................................................................... 52
Seat........................................................................................................... 53
Seat Belts ................................................................................................. 53
Head Cushions ......................................................................................... 53
Tailgate & Cargo Bed ............................................................................... 54
Hood ......................................................................................................... 55
Ignition Switch .......................................................................................... 55
Light Switch .............................................................................................. 56
2WD / 4WD Switch................................................................................... 56
Choke Knob.............................................................................................. 57
Accessory Power Outlet........................................................................... 57
Multifunction Meter (Speedometer)................................................... 58 - 60
GENERAL MAINTENANCE .............................................................61 - 79
Maintenance Schedule......................................................................61 - 63
Break-in Procedure ........................................................................... 63 - 64
Tool Kit...................................................................................................... 65
Gasoline - Oil - Lubricant Requirements.................................................. 65
Engine Oil Inspection & Replacement ..............................................66 - 67
Front Differential / Rear Drive Lubricant .................................................. 68
Spark Plug ................................................................................................ 69
Air Cleaner.........................................................................................69 - 70
Exhaust - Spark Arrestor Cleaning ........................................................... 70
Coolant Level............................................................................................ 71
Brake Fluid................................................................................................ 72
Shock Absorbers ...................................................................................... 72
Cables....................................................................................................... 72
Wheels...................................................................................................... 73
Tires .......................................................................................................... 74
Engine Idle Speed .................................................................................... 74
Battery ............................................................................................... 75 - 76
Fuses ................................................................................................. 76 - 77
PREPARATION FOR STORAGE ............................................................ 78
PREPARATION AFTER STORAGE........................................................ 79
EMISSION CONTROL INFORMATION ................................................... 80
U.S. EPA EMISSION CONTROL STATEMENT/WARRANTY
COVERAGE (U.S.) ................................................................................... 81
MAINTENANCE RECORD ...............................................................82 - 83
INDEX....................................................................................................... 84
Indicates a potential hazard that could
IDENTIFICATION NUMBERS RECORD ............... (inside of back-cover)
result in serious injury or death.
YOUR UTV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
This Side-by-Side vehicle (UTV) handles differently from
other vehicles, including motorcycles, ATVs and automobiles.
A collision or rollover can occur quickly, even during routine
maneuvers such as turning and driving on hills and over obstacles if you fail to take proper precautions.
Read this Owner’s Manual carefully and follow the operational procedures within. Pay special attention to the warnings in this manual and applied to your vehicle.
Always ride slowly and be extra careful when operating
your UXV500 on unfamiliar terrain. Be alert for changing conditions and terrain when operating your vehicle.
Never operate your UXV500 on excessively rough, slippery, or loose terrain.
Always follow proper procedures for turning as described
in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at an excessive speed.
Always have your UXV500 inspected by an authorized
KYMCO ATV dealer if it has been involved in an accident.
Never operate your UXV500 on hills that are too steep for
the vehicle or for your abilities. Practice on smaller hills before
attempting larger hills.
Never operate this vehicle on a public road, even a dirt or
Avoid paved surfaces with your UXV500 This vehicle is not
designed to be driven on paved surfaces as its handling and
control will be seriously affected.
Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before you
start up any hill. Never climb hills that have slippery or loose
surfaces. Shift your weight forward when climbing hills. Never
open the throttle suddenly or make sudden gear changes. Never
go over the top of any hill at high speed.
Always follow proper procedures for going down hills and
for braking on hills as described in this manual. Check the terrain carefully before you start down any hill. Never go down a
hill at high speed. A void going down a hill at an angle that would
cause your UXV500 to lean sharply to one side. Go straight
down the hill where possible.
Always follow proper procedures for crossing the side of a
hill as described in this manual. A void hills with slippery or loose
surfaces. If possible, shift your weight to the uphill side of the
vehicle. Never attempt to turn the vehicle around on any hill
until you have mastered the turning techniques described in
this manual on level ground. A void crossing the side of a steep
hill if possible.
gravel road, as you may not be able to avoid a collision with
another vehicle.
Indicates a potential hazard that could
result in serious injury or death.
3
YOUR UTV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
Always use proper procedures if you stall or roll backwards
when climbing a hill. To avoid stalling, maintain a steady speed
when climbing a hill. If you stall or roll backwards, follow the
special procedure for braking described in this manual. Exit
the vehicle on the uphill side or to either side if pointed straight
uphill. Turn the vehicle around and reenter it following the procedure described in this manual.
Always check for obstacles before operating in an area
that you are unfamiliar with. Never attempt to operate your
UTV over large obstacles, such as large rocks or fallen trees.
Always follow proper procedures when operating over obstacles as described in this manual.
Always be alert for conditions that could cause skidding or
sliding. On slippery surfaces such as ice, go slowly and be
very cautious in order to reduce the chance of skidding or sliding out of control.
Never operate your UTV in fast flowing water or in water
deeper than the floor boards. Remember that wet brakes may
reduce stopping capability. Test your brakes after leaving wa-
Always be sure there are no obstacles or people behind
you when you operate your UTV in reverse. When it is safe to
proceed in reverse, go slowly. A void turning at sharp angles in
reverse.
Never improperly install or improperly use accessories on
your UXV500.
Always wear the seat belt while driving this vehicle.
Never alter the hand and foot controls of this vehicle.
Never operate this vehicle with the overhead canopy re-
moved.
Never exceed the stated load capacity for any UTV. Cargo
should be properly distributed and securely attached. Reduce
speed and follow instructions in this manual for carrying cargo
or pulling a trailer and allow greater distance for braking.
Operation of this UTV is restricted to people 16-years of
age or older who posses a valid motor vehicle operator’s license. It is recommended that passengers be older than 6-
years of age.
ter. If necessary, apply them lightly several times to let friction
dry out the pads.
Always use the size and type tires specified in this manual.
Always maintain proper tire pressure as described in this
manual.
4
Indicates a potential hazard that could
result in serious injury or death.
SERIAL NUMBER LOCATIONS
VEHICLE IDENTIFICATION NUMBERS
Your KYMCO UXV500 has two identification numbers: the V ehicle Identification Number (VIN), and the Engine Serial Number (ESN).
The VIN 1 is located on the frame, behind the right, front
wheel.
11
1
11
22
2
22
The ESN 2 is located on the rightside of the engine crankcase.
The VIN and ESN are required by your KYMCO dealer to order proper parts, perform service, and submit warranty claims.
Always provide your vehicle’s year , model, VIN and ESN when
contacting an authorized KYMCO dealer for assistance.
Warranty repairs will be declined by KYMCO if the VIN or ESN
on your ATV have been removed or altered in any way. If your
A TV requires a repair that will replace the engine crankcase or
the frame, ask your dealer to contact KYMCO to discuss the
situation.
KEYS
Four keys are supplied with your KYMCO UXV500. T wo identical keys 3 operate the ignition switch, while two identical
keys 4 are used to access the glove box and gas tank cap.
Record the key numbers, and keep one key of each type in a
safe place as spares.
NOTE: Record your VIN, ESN and key number codes
Indicates a potential hazard that could
result in serious injury or death.
on the inside, back cover of this manual.
33
3
33
44
4
44
5
LOCATION OF PARTS AND CONTROLS
1 Right Head Cushion
2 Right Seat (passenger)
3 Right Tail/Brake Light
4 Left Head Cushion
5 Left Seat (driver)
NOTE: Y our vehicle may differ slightly in appearance from the images in this manual.
6
6 Left Tail/Brake Light
7 Seat Belts
8 Cargo Bed
9 Headlights
AT Battery
Indicates a potential hazard that could
result in serious injury or death.
AK Steering Wheel
AL Canopy
AM Grab Handles
AN Bumper
AO Tools & Spare Parts Box
LOCATION OF PARTS AND CONTROLS
BL
BM
BN
BO
BP
BQ
BR
BS
CT
CK
AP Hood
AQ Grab Handles
AR Seat Belts
AS Fuel Tank Cap (gas cap)
BT Muffler & Spark Arrestor
BK Latch Handles
NOTE: Y our vehicle may differ slightly in appearance from the images in this manual.
BL Choke Knob
BM Ignition Switch
BN Steering Wheel
BO Brake Pedal
BP Throttle Pedal (accelerator)
Indicates a potential hazard that could
result in serious injury or death.
BQ Glove Box (locking storage)
BR Auxiliary Power Outlet
BS Speedometer
CT Glove Box (open)
CK Transmission Shift Lever
7
WARNING LABELS & HANGTAGS
Your KYMCO UXV500 comes equipped with several labels
and hangtags containing important safety information.
Anyone who drives the vehicle should read and understand this information before operation. The labels should
be considered permanent parts of the vehicle. If a label
comes off or becomes hard to read, contact your KYMCO
dealer immediately for a replacement.
WARNING LABELS
On the vehicle’s dash
33
3
33
See following page
11
1
11
22
2
22
22
2
11
1
11
8
22
Indicates a potential hazard that could
result in serious injury or death.
WARNING LABELS
On the vehicle’s dash
33
3
33
Indicates a potential hazard that could
result in serious injury or death.
9
WARNING LABELS
On the vehicle’s chassis
55
5
55
66
6
66
44
4
44
55
5
55
10
44
4
44
66
6
66
Indicates a potential hazard that could
result in serious injury or death.
WARNING LABELS
On the vehicle’s chassis
77
7
77
88
8
88
77
7
77
88
8
88
99
9
99
AKAK
AK
AKAK
ATAT
AT
ATAT
99
9
99
ATAT
AT
ATAT
AKAK
AK
AKAK
Indicates a potential hazard that could
result in serious injury or death.
11
EPA LABEL & HANGTAG
1. EPA LABEL
2. EPA HANGTAG
12
Indicates a potential hazard that could
result in serious injury or death.
WARNINGS
POTENTIAL HAZARD
Operating this Side-by-Side vehicle without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if you do not know how to operate the vehicle properly in different situations and on different types of terrain.
HOW TO AVOID THIS HAZARD
Whether you are a beginning or experienced motorcycle, ATV rider or UTV driver, you should complete a certified training course directed at using this type
of vehicle. You should then regularly practice the skills learned in the course in conjunction with the operating techniques described in this Owner's Manual.
POTENTIAL HAZARD
Allowing anyone under 16-years of age to operate this vehicle.
WHAT CAN HAPPEN
Use of a Side-by-Side vehicle by children can lead to severe injury or death. Children under 16-years of age may lack the skills, abilities, or judgment to
operate the vehicle safely and may be involved in a serious accident.
HOW TO AVOID THIS HAZARD
A child under 16-years of age should never operate this vehicle.
POTENTIAL HAZARD
Carrying more than one a passenger on your UTV.
WHAT CAN HAPPEN
Carrying more than one a passenger greatly reduces your ability to control this vehicle. This could cause an accident, resulting in injury or death to you and/
or your passengers.
HOW TO AVOID THIS HAZARD
Never carry more than one passenger. The right seat on this vehicle is designed to accommodate one passenger. Your passenger should use their seat
belt at all times.
Indicates a potential hazard that could
result in serious injury or death.
13
WARNINGS
POTENTIAL HAZARD
Operating your UTV on paved surfaces.
WHAT CAN HAPPEN
Your UXV500’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect vehicle handling and may result in
your inability to control the vehicle.
HOW TO AVOID THIS HAZARD
Never operate your UXV500 on any paved surface, including, but not limited to, sidewalks, driveways, parking lots, or streets.
POTENTIAL HAZARD
Operating your UTV on public streets, roads, or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THIS HAZARD
Never operate your UXV500 on a public street, road, highway, or even a dirt or gravel road. In many states it is illegal to operate this type of vehicle on
public streets, roads, or highways.
POTENTIAL HAZARD
Operating your UTV without wearing eye protection.
WHAT CAN HAPPEN
Operating an off-road vehicle without eye protection can result in an accident and increases your chances of a severe injury , including loss of sight in the
event of an accident.
HOW TO AVOID THIS HAZARD
Always wear an eye protection (goggles or helmet face shield).
Indicates a potential hazard that could
14
result in serious injury or death.
WARNINGS
POTENTIAL HAZARD
Operating your UTV while under the influence of alcohol or drugs.
WHAT CAN HAPPEN
Consuming alcohol or drugs before or during the operation of your UTV can seriously affect your judgment. Consuming alcohol or drugs will cause you to
react more slowly and will affect your balance and perception. Operating an UTV with these impairments may cause an accident resulting in injury or death.
HOW TO AVOID THIS HAZARD
Never operate your UXV500 while under the influence of alcohol or drugs.
POTENTIAL HAZARD
Operating your UTV at excessive speeds.
WHAT CAN HAPPEN
Operating your UXV500 at excessive speeds increases your chances of losing control of the vehicle, which can result in an accident.
HOW TO AVOID THIS HAZARD
Always drive your UXV500 at a speed that is proper for the terrain, visibility, operating conditions and your experience.
POTENTIAL HAZARD
Attempting wheelies, jumps, and other stunts when driving your UTV.
WHAT CAN HAPPEN
Attempting wheelies, jumps, and other stunts increases the chance of an accident, including a rollover, when driving this type of vehicle.
HOW TO AVOID THIS HAZARD
Never attempt stunts such as wheelies or jumps. Do not try to show off when driving your UXV500.
Indicates a potential hazard that could
result in serious injury or death.
15
WARNINGS
POTENTIAL HAZARD
Failure to inspect your UTV before operating it. Failure to properly maintain your UXV500.
WHAT CAN HAPPEN
By not keeping your vehicle in proper working order, you increase the possibility of an accident or damaging your UXV500.
HOW TO AVOID THIS HAZARD
Always inspect your UXV500 each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance schedules
and procedures in this Owner's Manual.
POTENTIAL HAZARD
Failure to use adequate caution when riding your UTV on unfamiliar terrain.
WHAT CAN HAPPEN
When driving on unfamiliar terrain you may come upon hidden rocks, bumps, or holes without enough time to react. This could result in the vehicle
overturning or you losing control of the vehicle.
HOW TO AVOID THIS HAZARD
Go slowly and be extra careful when driving your UXV500 on unfamiliar terrain. Always be alert to changing conditions in the terrain when driving
your UTV.
POTENTIAL HAZARD
Failure to use adequate caution when driving your UTV on rough, slippery, or loose terrain.
WHAT CAN HAPPEN
Driving your UXV500 on rough, slippery, or loose terrain can cause loss of traction or control which could result in an accident, including a rollover.
HOW TO AVOID THIS HAZARD
Do not drive your UXV500 on rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the vehicle on these
surfaces. Always be especially cautious when driving your UTV on rough, slippery, or loose terrain.
Indicates a potential hazard that could
16
result in serious injury or death.
WARNINGS
POTENTIAL HAZARD
Steering the UTV improperly.
WHAT CAN HAPPEN
You might lose control of your UXV500 and experience a rollover or collision.
HOW TO AVOID THIS HAZARD
Always follow proper procedures for steering your UXV500 as described in this Owner's Manual. Practice steering the vehicle at slow speeds before
attempting to turn at faster speeds. Do not turn your UXV500 abruptly at excessive speeds.
POTENTIAL HAZARD
Operating your UTV on steep hills.
WHAT CAN HAPPEN
This type of vehicle can overturn more easily on steep hills than on level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate your UXV500 on hills that are too steep for the vehicle or for your abilities. Practice driving on smaller hills before attempting to drive
on larger hills.
POTENTIAL HAZARD
Improperly operating your UTV in reverse.
WHAT CAN HAPPEN
You may hit an obstacle or person behind you with the vehicle, resulting in serious injury.
HOW TO AVOID THIS HAZARD
Before you engage reverse gear, make sure there are no obstacles or people behind you. When it is safe to proceed, operate your UXV500 in reverse at
slow speeds.
Indicates a potential hazard that could
result in serious injury or death.
17
WARNINGS
POTENTIAL HAZARD
Climbing hills improperly with your UTV.
WHAT CAN HAPPEN
Climbing hills improperly may cause you to lose control of your UXV500 or cause the vehicle to overturn.
HOW TO AVOID THIS HAZARD
Always follow proper procedures for climbing hills as described in this Owner's Manual. Always
check the terrain carefully before you start up any hill.
Never climb hills with slippery or loose surfaces. Never accelerate suddenly as the vehicle
might flip over backwards. Never go over the top of any hill at high speed, as an obstacle, a
sharp drop, or another vehicle or person might be on the other side of the hill.
NEVER RIDE YOUR UXV500 UP OR DOWN HILLS STEEPER THAN 15
POTENTIAL HAZARD
Going down a hill improperly on your UTV.
WHAT CAN HAPPEN
Going down a hill improperly could cause you to lose control of your UXV500 or cause the vehicle to overturn.
HOW TO AVOID THIS HAZARD
Always follow proper riding procedures for going down hills as described in this Owner's Manual. Always check the terrain carefully before you start down
any hill on your UXV500. Never go downhill at a high speed. A void going down a hill at an angle that would cause your vehicle to lean sharply to one side.
Go straight down the hill whenever possible.
Indicates a potential hazard that could
18
result in serious injury or death.
O
WARNINGS
POTENTIAL HAZARD
Improperly crossing hills or turning on hills while riding your UTV.
WHAT CAN HAPPEN
Improperly crossing hills or turning on hills may cause you to lose control of your UXV500 or cause the vehicle to overturn.
HOW TO AVOID THIS HAZARD
Never attempt to turn your UXV500 around on any hill until you have mastered the turning and steering techniques described in this Owner's Manual.
Practice these maneuvers first on level ground. Be very careful when turning your UXV500 on any hill, and avoid crossing the side of a steep hill, if
possible.
When crossing the side of a hill on this type of vehicle:
* Always follow proper driving procedures as described in this Owner's Manual
* Avoid hills with slippery or loose surfaces
POTENTIAL HAZARD
Stalling, rolling backwards, or improperly exiting the vehicle while climbing a hill on your UTV.
WHAT CAN HAPPEN
Stalling, rolling backwards, or improperly exiting could result in the vehicle overturning.
HOW TO AVOID THIS HAZARD
Select the proper transmission gear and maintain a steady speed when climbing
If you lose all forward speed:
* Apply the brakes
* Engage the parking brake after you are stopped
If you begin rolling backwards:
* Apply the brakes while rolling backwards
* When the vehicle comes to a full stop, engage the parking brake and carefully exit the vehicle on the uphill side, or to the side pointed uphill
* Obtain assistance and turn the vehicle around so it faces downhill and carefully get back into the vehicle to drive it downhill following the
procedure described in this Owner's Manual
Indicates a potential hazard that could
result in serious injury or death.
19
WARNINGS
POTENTIAL HAZARD
Improperly driving your UTV over obstacles.
WHAT CAN HAPPEN
Improperly driving over obstacles may cause you to lose control of your UXV500 or cause a collision. A loss of control or a collision may cause the vehicle
to overturn.
HOW TO AVOID THIS HAZARD
Before operating your UXV500 in a new area, check for obstacles. Never attempt to ride your vehicle over large obstacle: such as large rocks or fallen
trees. When you go over obstacles, always follow the proper driving procedures as described in this Owner's Manual.
POTENTIAL HAZARD
Skidding or sliding while driving your UTV.
WHAT CAN HAPPEN
Skidding or sliding may cause you to lose control of your vehicle. When skidding or sliding, your UXV500 could regain traction unexpectedly which could
cause the vehicle to overturn
HOW TO AVOID THIS HAZARD
Learn to safely control skidding or sliding by practicing first your skills at slow speeds and on smooth terrain. On extremely slippery surfaces such as ice,
go slowly and be very cautious to reduce the chance of skidding or sliding your vehicle out of control.
Indicates a potential hazard that could
20
result in serious injury or death.
WARNINGS
POTENTIAL HAZARD
Operating your UTV through deep or fast flowing water.
WHAT CAN HAPPEN
Your UXV500’s tires may float, causing loss of traction and loss of control, which could lead to an accident. Water can also reduce the stopping capability
of your vehicle’s braking system.
HOW TO AVOID THIS HAZARD
Never operate your UXV500 in fast flowing water, or in water deeper than the floorboard. Remember that wet brakes may have reduced stopping capability.
Test your vehicle's brakes after leaving water. If necessary, apply the brakes smoothly several times to dry the pads, drums and rotors.
POTENTIAL HAZARD
Operating your UTV with improper tires or with tires that have improper or uneven tire pressure.
WHAT CAN HAPPEN
Using the wrong tires on your UXV500, or driving your vehicle with improper or uneven tire inflation, may cause you to lose control of the vehicle,
increasing the chance of an accident..
HOW TO AVOID THIS HAZARD
Always use the proper tire sizes and types on your UXV500 as specified in this Owner's Manual. Always maintain the tire pressures set forth in this
Owner’s Manual.
Indicates a potential hazard that could
result in serious injury or death.
21
WARNINGS
POTENTIAL HAZARD
Operating your UTV with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modifications to your UXV500 may cause changes in handling which, in some situations, could lead to an
accident.
HOW TO AVOID THIS HAZARD
Never modify your UXV500 or install accessories that are not specifically designed for your vehicle. All parts and accessories added to your
UXV500 should be genuine KYMCO components designed for use on this type of vehicle, and should be installed and used according to the
installation instructions. Never alter the hand and foot controls of this vehicle. If you have questions about personalizing your UXV500, consult an
authorized KYMCO dealer.
POTENTIAL HAZARD
Overloading your UTV or carrying loads or towing cargo improperly.
WHAT CAN HAPPEN
Improper loading and towing will cause changes to the vehicle’s handling characteristics, and may lead to an accident.
HOW TO AVOID THIS HAZARD
Never exceed the stated load capacity of your UXV500 (as set forth in this Owner's Manual). Cargo should be properly distributed and secured. To
aid in controlling your vehicle, reduce speed when carrying cargo or pulling a trailer, and allow greater distances for braking. Always follow the
instructions and recommendations in this Owner's Manual for carrying cargo or pulling a trailer.
Indicates a potential hazard that could
22
result in serious injury or death.
PREVENTION
OVEROVER
OVER
OVEROVER
VIEWVIEW
VIEW
VIEWVIEW
When riding or driving an off-road vehicle, PREVENTION is
the name of the game. "Had you only known" something could
go wrong, you would have prevented it. If you do not take notice of the current terrain and its specific conditions before driving your UTV, you increase the risk of losing control of the
situation. Using prevention techniques will help you forecast
potential hazards before they result in injury to you or damage
to your Side-by-Side vehicle.
Following the safety instructions and warnings in this manual will
help you "P.A.S.S." the safety test. P.A.S.S. stands for "Prevention," "Active Driving," "Sound Judgment," and "Supervision." Remembering P.A.S.S. and what it stands for will help you have a
safe and enjoyable drive every time you operate your UXV500.
PRPR
OPER CLOPER CL
PR
OPER CL
PRPR
OPER CLOPER CL
OO
THINGTHING
O
THING
OO
THINGTHING
AND GEARAND GEAR
AND GEAR
AND GEARAND GEAR
Always wear clothing suited to the type of activity you will be engaged in doing. Off-road recreation often requires special protective clothing which will both make you feel more comfortable and
reduce the possibility of injury . It is important to dress correctly for
riding your UTV in order to prevent injury. Practicing proper prevention is simple and may prevent the pain of injury and the inconvenience damage to your UTV. It is also important to take into
account specific climate and weather conditions where you will be
riding. Wear a liner under your helmet and layers of clothing during cooler weather and lighter , protective clothing when it is warmer.
The following sections review the
minimum protective gear you
will need to wear during each drive.
HELMETHELMET
HELMET (head protection)
HELMETHELMET
While your UXV500 is equipped with an overhead canopy, it
cannot take the place of a helmet. A helmet is an essential
piece of protective gear. A proper helmet can prevent a severe
head injury. The best type of helmet is a full-face style which
provides protection to the wearer's face as well as the head.
If you drop or damage your helmet, get a new one immediately. Your helmet may not protect your head from injury if it
has cracks, fissures, or other damage to its outside or to the
core padding and liner (which are designed to absorb the energy of an impact). Remember, even the best helmet is ineffective if it is not the proper size and the chin strap is not fastened.
Eye protection
(goggles)
GOGGLESGOGGLES
GOGGLES
GOGGLESGOGGLES
Helmet
(eye protection)
Always wear eye protection, such as goggles, that completely
surrounds your eyes to prevent getting dirt or other debris in
your eyes. Do not depend on sunglasses or prescription glasses
for proper eye protection. Glasses of this type are not recommended as they do not prevent objects from flying in through the
sides, and the lenses may be damaged upon impact.
Indicates a potential hazard that could
result in serious injury or death.
23
PREVENTION
CONDITION OF CONDITION OF
CONDITION OF
CONDITION OF CONDITION OF
YY
OUR UXV500OUR UXV500
Y
OUR UXV500
YY
OUR UXV500OUR UXV500
The second step in PREVENTION is checking the condition
of your Side-by-Side vehicle before you drive it. Chances are
good that you will be using your UXV500 in some rough terrain, and you do not want something to prevent you from enjoying your drive. Your best approach is to take steps to ensure that your vehicle is properly maintained so you can avoid
equipment failure or a hazardous situation.
You need to check the following items on your UXV500
before every ride.
1 Brakes
2 Throttle (accelerator pedal)
3 Tires and Wheels
4 Fluids
5 Lights
6 Electrical
Inspection of your UXV500
An easy way to remember what items you need to check on
your vehicle is by using the acronym "T-CLOC."
This acronym means:
TCL CO
TIRES
& WHEELS
CONTROLS
& CABLES
LIGHTS
& ELECTRIC
Follow the guidelines on the following pages and in the rest
of this Owner’s Manual when inspecting your UXV500.
OIL
& FUEL
CHASSIS
7 Controls and Cables
8 Chassis and Suspension
9 Miscellaneous Items
24
Indicates a potential hazard that could
result in serious injury or death.
PREVENTION
TIRES AND WHEELSTIRES AND WHEELS
TIRES AND WHEELS
TIRES AND WHEELSTIRES AND WHEELS
Correct tire pressure is crucial to the proper operation of your
UXV500. Consult the values listed below or the SPECIFICA TIONS
section of this manual for tire pressure guidelines. Incorrect tire
pressure can cause poor handling, instability, and could cause
you to lose control of your vehicle.
Front wheel air pressure: 10 psi (0.7 kgf/cm²)
Rear wheel air pressure: 14 psi (0.98 kgf/cm²)
Check:
1 . Tire pressure
2 . Tire surface (tread and sidewall)
While checking your UXV500's tire pressure, inspect the tread
and the sidewalls of the tires for cracks, cuts, or other damage.
Immediately replace any tire that is damaged..
CONTRCONTR
CONTR
CONTRCONTR
OLSOLS
OLS
OLSOLS
AND CABLESAND CABLES
AND CABLES
AND CABLESAND CABLES
With your vehicle’s engine running and parking brake applied, check
the transmission operation by shifting into each drive mode: forward, neutral, and reverse. After testing, shift back into neutral and
turn the engine off before exiting the vehicle.
Check:
A.A.
Br Br
akak
A.
A.A.
Br
Br Br
ak
akak
eses
es
eses
Press down on the UXV500’s brake pedal. If the pedal does not
feel firm, or if it feels soft or "weak," the brake system could be low
on fluid or have a leak. Is so, refer to the GENERAL MAINTENANCE section of this manual for instructions. Do not use your
UXV500 unless the brakes are operating normally.
Test the parking brake to confirm that it locks the wheels into position, then disengage it to release the brake. The brakes on your
Side-by-Side vehicle are essential for safety and could fail if they
are not maintained properly.
Check:
1. Brake pedal
2. Parking brake
BB
..
AccelerAcceler
B
.
Acceler
BB
..
AccelerAcceler
aa
a
aa
tortor
tor
tortor
Y our UXV500’s accelerator pedal should have a free, smooth range
of motion. If it seems to "stick" at any point, or does not return
when released, refer to the GENERAL MAINTENANCE section
of this manual for instructions. Driving your UXV500 with a sticking accelerator can cause you to lose control of your vehicle and
may cause an accident. Do not drive your UXV500 if the accelerator action is not smooth and the pedal does not return after it is
released.
1. Forward
2. Neutral
3. Reverse
Check:
1. Free, smooth range of motion
2. The pedal returns after it is released
Indicates a potential hazard that could
result in serious injury or death.
25
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