Kymco MO BW 50 Service Manual - chap 10 (carter e albero)

10. CRANKCASE/CRANKSHAFT
10-0
BET & WIN 5 0
10
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SERVICE INFORMATION........................................................ 10-1
TROUBLESHOOTING.............................................................. 10-1
CRANKCASE SEPARATION .................................................... 10-2
CRANKSHAFT REMOVAL....................................................... 10-2
CRANKSHAFT INSPECTION ................................................... 10-3
CRANKSHAFT INSTALLATION.............................................. 10-4
CRANKCASE ASSEMBLY ....................................................... 10-6
10
10. CRANKCASE/CRANKSHAFT
10-1
BET & WIN 5 0
SERVICE INFORMATION
GENERAL INSTRUCTIONS
This section covers crankcase separation to service the crankshaft.
The following parts must be removed before separating the crankcase.
Engine (Section 5) Driven pulley (Section 7) Carburetor (Section 12) A.C. generator (Section9) Oil pump (Section 4) Cylinder head/cylinder (Section 6) Reed valve (Section 12)
When the left crankcase must be replaced, remove the following part in addition to the above.
Final reduction removal
Special tools must be used for crankshaft and crankcase assembly. When separating the
crankcase, the bearing will remain in the crankcase and it should be removed. When, assembling, drive a new bearing into the crankcase and install a new oil seal.
SPECIFICATIONS
Standard (mm)
Service Limit (mm)
Item
B&W50
B&W50
Connecting rod big end side clearance
0.60
Connecting rod big end radial clearance
0.04
Crankshaft runout A/B
0.15/0.10
SPECIAL TOOLS
Crankcase puller Bearing outer driver handle A Universal bearing puller Bearing outer driver, 42x47mm Crankcase assembly collar Bearing driver pilot, 20mm Crankcase assembly tool Bearing outer driver, 37x40mm
Bearing driver pilot, 17mm
TROUBLESHOOTING
Abnormal engine noise
Excessive crank journal bearing play
Excessive crankpin bearing play
Excessive transmission bearing play
10. CRANKCASE/CRANKSHAFT
10-2
BET & WIN 5 0
CRANKCASE SEPARATION
Remove the crankcase attaching bolts.
Attach the crankcase puller on the right crankcase and remove the right crankcase from the left crankcase.
CRANKSHAFT REMOVAL
Attach the crankcase puller on the left crankcase and remove the crankshaft from the left crankcase.
Crankcase Puller
Crankcase Puller
Bolts
When removing the crankshaft, do it slowly and gently.
°Ø
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