2. EXHAUST MUFFLER/FRAME COVERS
2-0
Bet & Win 2 50
2
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EXHAUST MUFFLER/FRAME COVERS
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SCHEMATIC DRAWING ---------------------------------------------- 2-1
SERVICE INFORMATION -------------------------------------------- 2-2
TROUBLESHOOTING ------------------------------------------------- 2-2
FRAME COVERS REMOVAL----------------------------------------- 2-3
EXHAUST MUFFLER REMOVAL ----------------------------------- 2-6
2
2. EXHAUST MUFFLER/FRAME COVERS
2-1
Bet & Win 2 50
SCHEMATIC DRAWING
2. EXHAUST MUFFLER/FRAME COVERS
2-2
Bet & Win 2 50
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• When removing frame covers, use care not to pull them by force because the cover joint claws
may be damaged.
• Make sure to route cables and harnesses according to the Cable & Harness Routing.
TORQUE VALUES
Exhaust muffler lock bolt 34.3N-m
Exhaust muffler joint lock nut 11.8N-m
TROUBLESHOOTING
Noisy exhaust muffler
• Damaged exhaust muffler
• Exhaust muffler joint air leaks
Lack of power
• Caved exhaust muffler
• Clogged exhaust muffler
• Exhaust muffler air leaks
2. EXHAUST MUFFLER/FRAME COVERS
2-3
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FRAME COVERS REMOVAL
REAR CARRIER & HAND RAIL
REMOVAL
Remove the met-in box:
First remove the two bolts and two nuts
attaching the met-in box.
Remove the battery and fuse.
Remove the met-in box.
Remove the hand rail right and left lock hex
bolts.
Remove the four hex bolts
Remove the rear carrier and hand rail.
FRAME BODY COVER REMOVAL
Remove the one screws on the bottom of the
center cover.
Remove the center cover.
Remove the two screws attaching the front
part of the frame body cover.
Remove the right and left screws on the rear
part of the frame body cover.
Disconnect the seat lock wire.
Remove the frame body cover.
Fuse
Screws
Bolts/Nuts
Hex Bolts
Frame Body Cover
Center Cover
Screws
Screws
Hex Bolts
2. EXHAUST MUFFLER/FRAME COVERS
2-4
Bet & Win 2 50
Remove the midst screw attaching the right
and left side covers.
Remove the screws attaching the right and left
side covers.
FLOOR BOARD REMOVAL
Remove the floor mat.
Remove the center cover. (!2-3)
Remove the ten screws and four screws
attaching the front right and left side covers.
Remove the two bottom cover adjusting
screws.
Remove the front right and left side covers.
Remove the air box four screws.
Remove the prop two bolts.
Remove the two nuts
Remove the six bolts attaching the floor
board.
Remove the floor board.
The installation sequence is the reverse of
removal.
Screws
Side Cover
Screw
Screws
Adjusting Screws
Bolts
Floor Board
Prop
Screw
Nuts
2. EXHAUST MUFFLER/FRAME COVERS
2-5
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FRONT UPPER COVER REMOVAL
Remove the four screws on the back of the
front upper cover.
Remove the front upper cover.
The installation sequence is the reverse of
removal.
FRONT LOWER COVER REMOVAL
First remove the front upper cover.
Remove the two screws attaching the front
lower cover.
Remove the four screws on the back of the
front lower cover.
Disconnect the right/left turn signal light wire
connectors.
Remove the front lower cover
The installation sequence is the reverse of
removal.
BACK COVER REMOVAL
Remove the front cover.
Remove the key moldings.
Remove the fuel cap moldings.
Remove the back cover bolt.
Remove the screws attaching fuel tank inlet
tube join.
Remove the back cover.
Screws
Screws
Bolt
Key Moldings
Screws
Fuel Cap Moldings
Fuel Tank Inlet Tube
Breather Tube
Screws
Screws
2. EXHAUST MUFFLER/FRAME COVERS
2-6
Bet & Win 2 50
HANDLEBAR COVER REMOVAL
First remove the seven screws attaching the
handlebar back cover.
Remove the handlebar back cover.
BOTTOM COVER REMOVAL
Remove the side stand.
Remove the four bolts attaching the bottom
cover.
Remove the bottom cover.
FRONT FENDER REMOVAL
Remove the two bolts attaching the fender.
Remove the front fender cover.
The installation sequence is the reverse of
removal.
EXHAUST MUFFLER REMOVAL
Remove the two exhaust muffler joint lock
nuts.
Remove the two exhaust muffler lock bolts to
remove the exhaust muffler.
Remove the exhaust muffler joint packing
collar.
The installation sequence is the reverse of
removal.
Torque:
Exhaust muffler joint lock nut: 11.8N-m
Exhaust muffler lock bolt: 34.3N-m
Screws
Lock Bolts
Bolts
Bolts
Side Stand
Bottom Cover
Joint Lock Nut
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