Kymco MO BW250 Service Manual - chap11 (albero motore)

11. CRANKCASE/CRANKSHAFT
11-0
Bet & Win 2 50
11
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SCHEMATIC DRAWING ---------------------------------------------- 11-1
SERVICE INFORMATION -------------------------------------------- 11-2
TROUBLESHOOTING ------------------------------------------------- 11-2
CRANKCASE SEPARATION ----------------------------------------- 11-3
CRANKSHAFT INSPECTION----------------------------------------- 11-4
CRANKCASE ASSEMBLY -------------------------------------------- 11-5
11
11. CRANKCASE/CRANKSHAFT
11-1
Bet & Win 2 50
SCHEMATIC DRAWING
11. CRANKCASE/CRANKSHAFT
11-2
Bet & Win 2 50
SERVICE INFORMATION
GENERAL INSTRUCTIONS
This section covers crankcase separation to service the crankshaft. The engine must be removed
for this operation.
When separating the crankcase, never use a driver to pry the crankcase mating surfaces apart
forcedly to prevent damaging the mating surfaces.
When installing the crankcase, do not use an iron hammer to tap it.
The following parts must be removed before separating the crankcase.
Cylinder head (!6-4) Cylinder/piston (!7-3) Right crankcase cover/drive and driven pulley (!8-3) A.C. generator/starter clutch (!10-3) Rear wheel/rear shock absorber (!15-4) Starter motor (!19-3) Oil pump (!4-4)
SPECIFICATIONS
Item
Standard (mm)
Service Limit (mm)
Connecting rod big end side clearance
0.15_ 0.35
0.6
Crankshaft
Connecting rod big end radial clearance
0._ 0.008
0.05
Runoutæ0.10
TORQUE VALUES
Crankcase bolt 7.8_ 10.8N-m Cam chain tensioner slipper bolt 7.8_ 11.8N-m
SPECIAL TOOL
Gear remover
TROUBLESHOOTING
Excessive engine noise
Excessive bearing play
Excessive crankpin bearing play
Worn piston pin and piston pin hole
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