KYMCO Mini S ForU Operating Instructions Manual
OPERATING
MANUAL
Mini S ForU
Introduction
With the Mini S ForU, you have now purchased a product which has
been manufactured in accordance with the newest technical
capabilities and based on the highest operating comf ort.
We have placed great value on the simplest possible operation and
long service life in both construction and material selection.
A large variety of useful access ories rounds off our range in addition
to the ForU
s Operating Manual assum es that the suit ability of the u ser for
Thi
scooter usage has been discussed with a doctor, therapist and/or
dealer before operation.
The operating manual wi ll help you get to know the function of our
ForU scooter and, in addition, describes
• operation
• care and maintenance
• repair
The manual has been drawn up using information available at the time
of printing with regard to construction and oper ation of the scooter.
We reserve the right to make changes due to technical improvements.
scooter.
If you have any other questions about thisscooter please contact
your retailer or supplier .
3
Contents
1.0 Safety instructions ................................................................……………….8
1.1
Symbols used . .............................. .................. ................. ............ 8
1.2
Inten ded use ................................... ............................................. 8
1.3
Genera l Inform ation ..................................................................... 9
1.4
Safety when driving .................................................................... 10
1.5
Safety during transport, assembly and maintenance .................... 11
1.6
Safety when handling batteries ................................................... 12
1.7
Safety - information about electronics. ......................................... 12
Versions ............................................................................................ .13
2.0
Extent of delivery ............................................................................. .13
3.0
Components ..................................................................................... .14
4.0
4. 1 The Mini S ForU
4. 2
5.0
Brief instructions ............................................................................. .15
5. 1 Driving
5. 2
6.0
Setting up the scooter. ...................................................................... 19
6.1
6.2
6.3 Adjusting the tiller angle ............................................................. 23
7.0 Information about safe
7.1
7.2
7.3
7.4
8.0 Driving
8.1
The dashboard - displays and controls . ..................................... 14
...............................................................................…15
T r ansporting the sooter .............. ..............................................1 7
Adjusting the seat height ........................................................... 19
Adjusting the seat position ......................................................... 21
6.2.1
6.2.2
6.2.3
Drivin
Overcoming obstacles ............................................................... 26
7. 2. 1 Driving Inf ormation – Overcoming kerbs .......................27
Overload protection - motor protection ....................................... 28
Battery charging state = driving rang e ........................................ 2 9
7.4.1
7.4.2
7.4.3
Getting on and off ...................................................................... 31
Adjusting the distance
Adjusting the armrest width ............................................ 22
Adjusting the armrest height ........................................... 22
g up inclines and down slopes .......................................... 25
Battery charging state .................................................... 2 9
Driv ing ran ge .................................................................. 3 0
Overdischarge protection - battery protection .................. 30
....................
scooter.
..................................................................... 31
.......... ............. .......... .......... ........... ..... 1 4
seat ........................................... 22
driving .................................................... 24
8.2
Turning the seat ......................................................................... 33
8.3
Switching on ...........................................................................33
8.3.1 Operation indicator and fault display ...............................33
8.5
Adjusting the speed ................................................................... 34
8.6
Before drivi ng ............................................................................ 34
4
Contents
8.7
Driving ....................................................................................... 35
8.8
Using the motor brake ................................................................ 35
8.9
Using the horn ........................................................................... 36
8.1 0 Switching off / parkin
9.0
Pushing ......................
10.0
At
taching the shopping basket .......................................................37
Charging the batteries .....................................................................38
11.0
11. 1Cha rgin g the ba tte ries .................... ............................................3 9
11.11 Charging the batterie
Ah batteries) ............................................39
(22
11.
1.2 Charging the 22 Ah batteries in the battery case............4 0
when removed from the scooter) ...................................40
11.13 LED information at battery charger during charging ........41
11. 2After ch arging ............................................................................ 41
12.0
Things to know ................................................................................ 42
12. 1 The battery charger - functioning principle ................................. .4 2
12.2 The Batteries ............................................................................. 42
12.2 . 1 What are batteries for cyclic use? ..................................43
12.2.2
12.2.3
12. 3 Anti tipping wheels ..................................................................... 43
12. 4 Wheels and tyres ....................................................................... 43
When do the batteries achieve their maximum
perf orman ce? .................................................................. 43
How do I make sure the batteries achieve their
best service life? ............................................................ 43
g ..................
.................................................................. 37
........................................... 3 6
s via the tiller
12. 6 The drive unit ............................................................................. 4 4
12.7 The working principl e ................................................................. 44
12. 8 The control unit .......................................................................... 45
12.9 The auto switch-off .................................................................... 45
12.10 Brakes
12.11 Driver´s licence ...................................................................... 46
12.12 Insurance ................................................................................46
12. 13 Approval for road traffic use ....................................................46
13.0
Transporting the
13.1 Transport information .................................... ............................. 47
13.2 T ransporting the complete scooter ............................................. 47
13.3 Preparation for transport - separating components ..................... 47
13.3.1 Working step summary ...................................................48
13.3. 2 Removing the seat ..........................................................48
...............................................................................45
scooter .............................................................. 47
5
Contents
13.3. 3 Removing the battery case ..............................................48
1
3.3.4 Folding the tiller down ..................................................... 49
13.3.6 Dis
Cl
eaning ........................................................................................... ..50
Maintenance and Inspection ........................................................... ..51
15. 1 Daily maintenance before start of journey .................................. .51
15. 3 Annual inspection - inspection timetable ..................................... 52
Troubleshooting ................................................................................ 55
16.1 Before troubleshooting ................................................................ 55
16.2 Troubleshooting ............................................................................56
16.3 Operation indicator blink codes ................................................... 58
16.3.1 Blink list ..................................................................... 58
engaging the drive unit from the chassis ................... 49
Repairs .............................................................................................. 59
17.1 Information about safety at work ................................................ 59
17.2 Tools .......................................................................................... 59
17.3 Wheels - removal and replacement……………………................. 60
17. 5 Replacing the tyre ...................................................................... 63
17.6 Fuses ........................................................................................ 64
17.7 Batteries .................................................................................... 65
17.7.1 Disposal of used or damaged batteries ..........................65
17.7 .2 Replacing the batteries - 22 Ah ......................................66
18.0 Temporary storage ........................................................................... 67
Appendix .......................................................................................... 67
19.1 Specifications ..................................... ..................................... .. 68
19.1.1 General data ..................................................................68
6
Contents
19. 2 Torque for fixing screws ............................................................. 69
19. 3 Disposing of the scooter ............................................................ 69
Warranty information ....................................................................... 70
20.0
Work shop use only....................................................... 71
7
Safety instructions
1.0
Safety information
1.1
1.2
Symbols used
This instruction manual contains the following symbols which are used
to highlight special hazards in dealing with the product or information for
simplifying the handling.
Caution!
This symbol identifies safety information which notifies you of
hazards when dealing with the product.
NOTE
ou will also find information about dealing with the product
Y
under this symbol.
Intended use
The KYMCO Healthcare scooter is constructed for use both indoors
(Suggest general use : indoors )
It
is intended to increase the mobility of persons who are both
physically and mentally capable of assessing any driving situations
correctly and reacting correspondingly to them at any time.
The MINI S models areclassifiedasan“invalidcarriage”foruse
indoors, on pavement s, footpaths, pedestria n zones and areas free
from motor traffic.
They must not be driv en on public roads with the exception of crossing
or when no pavements are available.
and outdoors .
This product’s seat could include
Phthalates - WHO officially announced as an environmental
one, with the role of female hormones in the body can interfere
horm
with the body's endocrine system, advis
prol
onged use of this product.
e pregnant women to avoid prolonged use of this product.
Advis
phthalates material in its surface.
e pregnant women to avoid
8
Safety information
1.3
General Information
Read the entire operating manual thoroughly before using the
Mini S ForU!
Ensure that:
• The operating manual is read by all people who drive, care for and
service the scooter.
•
All persons who drive, care f or , service or repair the scooter hav e
access to the operating manual at any tim e.
Any
damages resulting from non-observation o
are exclu
ded from the guarantee.
f this operating manual
Risk of accidents!
• Do NOT
through consumption of
• Only
• Only
any breakdowns occur
• If
and secure
is
• It
could
immediatel
• Observe
nly use accessories and
• O
KYMCO
The scooter
•
Do
•
use
the scooter if your driving capability is impaired
medicine
use
the scooter for its correct intended use.
use
the scooter
it against unauthorized use.
imperative that
influence the function and safety of the scooter
y
.
maximum loading
Healthcare UK Limited.
is only
not
carry
out
when
, stop using the scooter immediately
you always
spare parts authorized by
authorized for transport of one person.
any
seat adjustments while driving.
or alcohol.
it is in perfect working order .
rectify any faults which
= see Specifications
Tipping hazard!
• Do not adjust the seat if the scooter is standing on an incline.
Do
not
lean
out
over
•
bac
krest to the
the armrest to the sides or over the
rear
.
9
Safety information
1.4
Safety when driving
Risk of accidents!
•
Check
correct functioning of the brakes before e very journey .
Check
•
• Always
•
•
• Only
• Only
• Don´t
the tyre
use
the seat belts
Do
not switch the scooter off while driving.
Do
not
drive up or down
on
obstacles
Observe
drive
and ramps
drive up or down inclines
adjusted to
gradients or up and down ramps.
maximum climb angle
through restricted widths, around bends, inclin es
with
ver
drive
too
Tipping hazard!
• Do not carry out any seat adjustments while driving.
• Only drive over obstacles and up
point an
• Av oid sudden changes of direction and spe ed.
• Avoid steep gradients where there i s a danger of skidding
(ice, snow, wet surfaces etc.).
• Avoid loose surfaces whose characteristics y ou are not able to
assess (woodlands, turf, beaches, gravel etc.)
Always drive straight up and down gradients - do not drive in
•
zigzags.
• Do not turn around on inclines.
• Do not drive down steps.
• Do not drive backwards down gradients, stairs or kerb
or ove
d at right angles.
r obstacles.
air pressure regular
when
driving (if fitted).
gradients which are too steep, over
= see Specifications
reduced
tical.
close
suitable speed.
when the backrest has been
to
open
waterways.
ly.
dropped kerbs at the lowest
s,
10
Safety information
b
o
c
o
Danger due to unintentional movement!
• Always turn the scooter off using the keyswitch if you:
-
want to get on or off
-
intend to stop for
-
are
putting the scooter away.
1.5 Safety during transport, assembly and maintenance
If the scooter is transported in the vehicle when fully
assembled:
- no persons may sit on the scooter during loading!
- no persons may sit on the scooter during transport!
Clamping and crushing hazard!
Increased hazards due to clamping or crushing resu lt due to the
high component weight (such as batteries) during preparation
for transport and maintenance work.
• Always
• Always try to get
sto
• Only
with the tools required.
• Only
carry
wing par
carry
carry
ts for tr
out
out
long periods
out
any work
help
anspor
any work described
work using
to be done with great care.
from a second person, especially when
t.
suitable tools.
if you are used to working
Injury hazard due to improper assembly!
• Ensure that
correctly assembled.
• After
correctly.
Accident hazarddue to incorrectly
• If bolted connections
that these
•
Do
not
• If bolted connections
washers when reassemb
all
components in the Scooter have been
assembly, check
are replaced when
replace
self-locking nuts with normal nuts.
that all locking de vice s are hol ding
lted
have
self-locking nuts, ensure
reassembling.
have
lock washers, check loc k
ling and replace if necessary .
nnections!
11
Safety information
1.6
Safety when handling batteries
Fire hazard!
• Do not
charging
• Only
cover
batteries.
use
the battery
the battery
charger
charger
Risk of accidents!
• Only
use
the
original
your dealer replace your
• Let
use
• Only
“Specifications”.
• Observe
manu
• Batter
batteries as detailed in the chapter entitled
warning
facturer .
ies are e
battery charger (included in delivery ).
battery .
information given by the battery
xtremely
hea
vy.
Burn hazard due to damaged batteries!
Batteries discharging acid can lead to seri ous burns.
•
Do
not touch
rubber
• If
acid should
immediately with plenty of
acid should come in
• If
immediately with lots of
• Always
immediatel
damaged
gloves!
contact
change any
y
.
batteries with your bare hands. Use
your
skin, wash the affected area
w
contact with your eyes, rinse them out
w
ater and visit a doctor.
clothing soiled with battery acid
and ventilation slot while
in well-ventilated areas.
ater and contact a doctor.
1.7
12
Safety - information about electronics
Accident hazard due to failures!
Radio, tele vision, radio transmissi on devices and mobil e phones
produce electromagnetic fields. These can negatively influence
the scooter electronics functions.
•
Do
not
drive close
(transmitter masts).
• Switch the scooter off if
to strong
you
radio
or television transmitters
are using your mobile phone.
Interference caused to other devices!
The scooter produces an electromagnetic field whi ch can
negatively affect functioning of electrical devices such as
medicinal devices, radio receivers or mobile telephones within
the vicinity.
V
ersions
V
2.0
3.0 Extent
ersions
of
delivery
After receiving your FOR U scooter, please
c
heck the following:
• that the delivery is complete
in accordance with the list below
the delivery co ndition using
•
the inspection plan (chapter14.2)
If any faults are apparent or
components are missing, please
contact your supplier or dealer.
The following it emsare included in
delivery in addition to the scooter:
1. Shopping basket
2. Two vehicle keys for switching
the on / off
3. Battery charger
4. Operating Manual
13
4.0 Components
Components
4.1 The ForU
Shopping
basket
Steering wheel
Tiller
Dashboardwithcontrols
Seat unit with
armrests
Battery case
4.2 The dashboard - displays and controls
Operation indicator
(fault display)
Keyswitch
(ON-OFF switch) Speed contoller
Handle
Drive lever
(reverse)
Front /Rear Position
light
14
Horn button
Handle
Drive lever
(forward s )
Battery charge
display
Brief instructions
5.0
f instructions
Brie
The following brief i nstructions shoul d enable people to quic kl y get used
to operating the scooter after a long period of non-use and to refresh
existing knowledge of operation.
It is imperative that you follow the instructions given in the main
manual!
5.1 Driving the scooter
NOTE
Before starting driving, adjust the seat height, the
backrest and the armrests to a comfortable position.
Your specialist dealer would be v ery glad to help.
1.)
Turn the seat to the outside.
2.) Get in - turn the seat in the
direction of travel
3.)Switchonthe scooter
ON
15
Brief instructions
5.) Check the battery
charging state
6.) Set the maximum speed
Red-reserve
Yellow-medium
Green-full
= lowest possible driving
speed (approx. 2.0 mph)
= highest possible driving
speed (approx. 4 mph)
7.) Driving
Operate the drive lever slowly until the required speed has been reached
The drive le
speed variably right up to maximum
Standstill
(brake engaged)
Re
ver position controls the
driving speed.
1
verse
Fo
Standstill
(brake engaged)
rwards
16
8.) Braking = release dri
lever (1)
(1)
ve
9.) Ho
rn
Brief instructions
5.2
Transporting the scooter
Dismantling the scooter (stages 1 to 4)
1.) Remove the seat
2.) Remo
3.) Fold the tille
ving the battery case
r down
17
4.) Remove the chassis
The ForU dismantled:
1. Chas sis
2. Drive unit
3. Battery case
4. Seat unit
{
|
Briefinstructions
Reassembling the ForU
(Stages 4 to 1)
{{
}
|
18
}
~
A
djusting
the seat height
6.0
6.1
up
Setting
The following passage de scribes how to set up your scooter in order to
ensure that you ha ve a comfortable an d saf e driv e .
the scooter
Adjusting the seat height
NOTE!
The seat must be removed from the scooter
order to adjust the seat height. Y ou should try
to get help from a second person if possible o
contact your dealer.
Removing the seat:
Tilt the backrest forwards
Lift the seat whilepulling the seat
lock (a) out of the seat support (1).
in
r
Removing the seat
Adjusting the seat height:
Pull the clamping bolt (1)
Out of the seat support (2).
{
1
ving the clamping
Remo
bolt
a
|
19
A
In order to avoid danger
when driving. Please
adjust the height of seat,
and then confirm if the
seat’s bolt is at the right
position, otherwise, the
seat would be shaked.
The seat height (h) is adjust edusingthe
five holes (1-5) in the seat support.
Pull the seat support (6) out as far as
the required height until the correct
hole (1-5) appears in the se at tube
hole (7).
Push the clamping bolts (8) into the
seat tube from the front.
djusting
the seat height
h
holes
20
A
djusting
O
T
O
T
the seat height
Inserting the seat:
Pull the seat lock (a) and guide the seat
into the seat support (1) from above.
Let go off the seat lock and engage
the rotational adjus tment by turning the
seat a little one way then the other.
N
E
If after inserting the seat it is
not possible to turn the seat or
to pull the seatlock, the seat is
not properly locked.
N
E
Confirm the seat pin(2) for
smoothness. If necessary,
replace a new one.
Confirm if the seat pin is
inserted within the adjusting
hole(3).
Inserting the seat
a1
(2)
(3)
21
A
djusting
the seat
6.2 Adjusting the seat position
6.2.1
Adjusting seat
Pull the locking lever (1) upwards and move
the seat in a circular motion to the
required position.
Let go of locking lev er and engage t he
locking mechanism by slightly moving the
seat round until the seat locks.
Accident hazard due to
non-engaged seat!
• Ensure that the seat is
after adjustment.
the seat slightly until
.
6.2.
engaged
Rotate
the seat locks
2
Adjusting the armrest width
Loosen both clamping screws (2).
Pull both armrests (3) simultaneously to
the required width.
Secure the armrests by tightening the
clamping screws.
properly
Moving the sea
(1)
Adjusting the armrest
width
(3)
t
22
CAUTION!
• Do not
out than the
maximum
pull
armrest width.
the armrests further
marking (a)
for
(2)
(a)
6.3 Adjusting the tiller angle
Always adjust the tiller so that you can
reach all displays and controls easily at any
time. The tiller can be variably adjusted.
Turn and loose the locking knob(1)
Push the tiller forwards or backwards
into the required position (2).
Tighten the locking knob .
Ensure that the tiller is engaged
properly by moving slightly forwards
and backwards.
Accident hazard due to
non-engaged tiller!
• Ensure that the tiller is
engaged
pushing
then backwards.
NOTE:
The locking knob must be fully
tightened.
after adjustment by
it slightly forwards and
properly
A
djusting
adjusting the tiller
Adjusting the handle
the Tiller
(2)
(1)
(3)
ting t
Adjus
Pull the tube (3) and turn knob
tight (4).
he handle:
(4)
23
Driving informatio
n
7.0
Information
about safe
driving
Always carry out the safety information described in
chapter 1.4 “Safety when driving“!
Driving is very simple and after a few practice sessions you will
Find
it very easy.
The following information should help you to drive safely through traffic:
•
always match your speedto the driving situation in which you find
self.
your
always reduce the speed when you are driving through:
•
- unclear areas
- narrow gaps
- tight curves
- inclines
- ramps
•
take a trial
in
a closed-off area
•
always steer the
•
a
lways keep your feet in the foot area while d riving
run with your scooter
scooter
using both hands on the handlebars
in an are a with no pedest rians, or
.
24
Driving informatio
A
v
v
r
f
n
7.1
Driving up inclines and down slopes
If the payload is less than 80kg. It may run 130 m at 8° incline.
If the payload is less than 120kg. It may run 75 m at 8° incline.
If the payload is less than 136kg. It may run 60 m at 8 ° incline.
(above performance is dependant on ambient temperature,
drive surface and speed setting-guide only)
The scooter will slow down to a safe reduced speed to protect the
motor if in overload/ over heated conditions.
Please switch off and allow the motor to cool down before
continuing your journey.
You may need to choose an alternative more suitable route i
overload trip re-occurs.
Climb angle examples:
a 1 metre long ramp should not be higher than. 14 cm
a 2 metre long ramp should not be higher than. 28 cm
oid driving across an incline
•
(always try to drive in the direction
of the incline / decline).
There is an increased dangerof tipping
when climbing or de scending gradients if:
Tipping
hazard!
• the
scooter is loaded at the back and
additionally the seat has been adjusted
to its rear position.
You can achie
• you adjust the seat in a more forward
position.
• you lean your upper body slightly
forwards (see sketch).
e increased tipping safetyif:
Inc
eased
tipping safety
25
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