Kymco Maxxer 375 User Manual

Do not remove this Owner’s Manual from the ATV per the agreement guidelines of the U.S. Consumer Product Safety Commission. Read this manual carefully before operating the ATV as it contains important safety information.
5 Stan Perkins Road Spartanburg, SC 29307
Telephone: (864) 327-4744 FAX: (864) 327-4745
Prepared July 2009
Your ATV can be hazar dous to oper ate.
WARNING
CAUTION
WARNING
A collision or a rollover can happen quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your ATV. Keep this Owner’s Manual with your ATV at all times. FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is called out in this manual by the following icons and notations:
The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION! BE ALERT! YOUR SAFETY CAN BE AFFECTED.
Failure to follow instructions associated with a WARNING symbol could result in severe injury or death to the operator, a passenger, a bystander, or a person inspecting or repairing the ATV.
A CAUTION symbol indicates that special precautions must be taken to avoid damaging the ATV.
NO NO
NO
NO NO
TETE
TE
TETE
The NOTE symbol indicates key information about a procedure or to clarify an operation.
California Proposition 65
This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Identification Numbers Record
11
1
11
3
2
1. KEY IDENTIFICATION NUMBER
The key identification number is stamped on the key as shown in the illustration 1. If you require a replacement key, you will need this code to obtain a new key from your authorized KYMCO ATV dealer. Record the key number in the box above.
2. VEHICLE IDENTIFICATION NUMBER (VIN)
3. ENGINE SERIAL NUMBER (ESN)
Record the Vehicle Identification Number 2 and Engine Serial Number 3 in the boxes above for future reference (to assist you in ordering parts from your authorized KYMCO ATV dealer or for reference in case the ATV is stolen).
SECTION 1 - SAFETY
Age (Years)
6-11
12-15
16 and Older
Engine Size (cc)
Up to 70
Up to 90
Over 90
10 - Governed 15 - Maximum
15 - Governed 30 - Maximum
According to Local
Regulations
INTRODUCTION
FOREWORD
Congratulations, and thank you for your purchase of a KYMCO All-Terrain Vehicle (ATV). Built with American engineering and global manufacturing knowledge, it is designed to provide a superior ride, great comfort, and strong utility capabilities.
This Owner’s Manual was produced to ensure that you become aware of safe ATV operating procedures. It also includes information about the general care and maintenance of your ATV.
Carefully read this manual. If you have any questions regarding your ATV, contact an authorized KYMCO ATV dealer for assistance. Remember, only authorized KYMCO ATV dealers have the knowledge and resources to provide you with the best service possible.
PROTECT YOUR SPORT
Being able to use and enjoy your ATV requires you and your family to operate it in a responsible manner. Before riding your ATV you should:

Learn and adhere to all local and state off-road riding laws
 
Respect your ATV and its capabilities and limitations
 
Respect the environment and the rights of others

We also advise you to strictly follow the recommended maintenance program for your ATV as outlined in the manual. This preventative maintenance program was designed to ensure that all of the critical components of your ATV are thoroughly inspected at various intervals.
The information in this manual is based on the latest product data and specifications available at the time of printing. KYMCO Inc. reserves the right to make product changes and improvements which may affect illustrations or explanations without notice.
KYMCO and the ATV Safety Institute
recommend that all ATV operators ride
an ATV appropriate for their age.
Indicates a potential hazard that could result in serious injury or death.
Speed Limitations (MPH)
1
TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTS
TABLE OF CONTENTSTABLE OF CONTENTS
INTRODUCTION ........................................................................................................1
TABLE OF CONTENTS ............................................................................................. 2
SECTION 1 - SAFETY ....................................................................................... 3 - 52
EPA & SVIA Labels..................................................................................................... 6
Hang Tags & Warning Information .............................................................................7
Warning Label Locations........................................................................................ 8-9
LOCATION OF PARTS & CONTROLS...................................................................1 0
WARNINGS....................................................................................................... 11 - 21
PREVENTION...................................................................................................22 - 27
Safe Riding Clothing and Gear ................................................................................22
Condition of the ATV.................................................................................................24
First Aid and Survival ................................................................................................27
ACTIVE RIDING ............................................................................................... 28 - 42
Basic Operating Maneuvers .....................................................................................28
How to Handle the ATV (Active Riding Techniques) ...............................................31
Tips ............................................................................................................................40
SOUND JUDGMENT ........................................................................................ 43 - 50
Environment ..............................................................................................................44
Those around you .....................................................................................................46
Equipment .................................................................................................................47
Personal Choices ......................................................................................................47
Load Capacity Ratings Chart ...................................................................................48
Speedrack .................................................................................................................48
SUPERVISION.................................................................................................. 51 - 52
Taking Responsibility ................................................................................................51
SECTION 2 - OPERATION & MAINTENANCE.............................................. 53 - 82
PREFACE ............................................................................................................... 53
PARTS & ACCESSORIES ....................................................................................... 53
SPECIFICATIONS....................................................................................................54
GENERAL INFORMATION .............................................................................. 55 - 65
ATV Identification Numbers ......................................................................................55
Ignition Switch Key ...................................................................................................55
CONTROL LOCATIONS AND FUNCTION..................................................... 55 - 62
Fuel Petcock .............................................................................................................56
Transmission Shift Lever..........................................................................................56
2WD/4WD Selector Switch .......................................................................................57
BRAKES ........................................................................................................... 57 - 58
Parking Brake............................................................................................................57
Left Handlebar Switch ..............................................................................................58
Throttle Lever ............................................................................................................59
Speedometer / LCD ..................................................................................................59
Clock (setting) ...........................................................................................................60
Primer and Cold Start ...............................................................................................60
Gas/Vent Hoses........................................................................................................60
Carburetor Float Bowl Drain.....................................................................................61
2
Oil Level Dipstick ......................................................................................................61
Seat Latch .................................................................................................................61
Safety Flag Bracket ..................................................................................................62
Rack Loading (Front and Rear)................................................................................62
Trailering and Towing ................................................................................................62
Transporting the ATV ................................................................................................63
Gasoline-Oil-Lubricant..............................................................................................63
Break-In Procedure ........................................................................................ 64 – 65
Differential Lubricant .................................................................................................64
Fuel Tank Filling ........................................................................................................64
GENERAL MAINTENANCE ............................................................................ 66 - 80
Maintenance Schedule .............................................................................................67
Oil Cooler ..................................................................................................................68
Shock Absorbers.......................................................................................................68
General Lubrication ..................................................................................................68
Hydraulic Hand Brakes ..................................................................................... 70 - 71
Rear Foot Brake........................................................................................................71
Brake Hoses ..............................................................................................................72
Brake Pads ................................................................................................................ 7 2
Protective Rubber Boots .................................................................................. 72 - 73
Battery ............................................................................................................... 73 - 74
Spark Plug ......................................................................................................... 74 - 75
Engine Idle RPM Adjustment ...................................................................................75
Throttle Cable Adjustment ........................................................................................75
Air Filter .....................................................................................................................76
Air Filter Housing Drain ............................................................................................76
V-Belt Cover Fluid Drain...........................................................................................77
Tires................................................................................................................... 77 - 78
Wheel Removal .........................................................................................................78
Muffler/Spark Arrester...............................................................................................78
Light Bulb Replacement ...........................................................................................78
Checking/Adjusting Headlight Aim ................................................................... 79 - 80
Fuses.........................................................................................................................80
Electrical Output Terminals.......................................................................................80
Storage Compartment ..............................................................................................80
STORAGE......................................................................................................... 81 - 82
Preparation for Storage ............................................................................................81
Preparation after Storage .........................................................................................82
WARRANTY INFORMATION ........................................................................... 83 - 85
KYMCO USA Limited Warranty ................................................................................83
Emission Control Information ...................................................................................84
USA EPA Emission Control Warranty Statement ....................................................85
MAINTENANCE RECORD .............................................................................. 86 - 87
INDEX........................................................................................................................85
Indicates a potential hazard that could
IDENTIFICATION NUMBERS RECORD (inside of back-cover)
result in serious injury or death.
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
Always ride slowly and be extra careful when operating your ATV on unfamiliar terrain. Always be alert for changing conditions and terrain when operating your ATV.
Never operate your ATV on excessively rough, slippery, or loose terrain.
Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempt­ing to turn at faster speeds. Do not turn at an excessive speed.
Always have your A TV inspected by an authorized KYMCO ATV dealer if it has been involved in an accident.
Never operate your ATV on hills that are too steep for the ATV or for your abilities. Practice on smaller hills before at­tempting larger hills.
Always follow proper procedures for climbing hills as de­scribed in this manual. Check the terrain carefully before you start up any hill. Never climb hills that have slippery or loose surfaces. Shift your weight forward when climbing hills. Never open the throttle suddenly or make sudden gear changes. Never go over the top of any hill at high speed.
Always follow proper procedures for going down hills and for braking on hills as described in this manual. Check the ter­rain carefully before you start down any hill. Shift your weight backward when descending a hill. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the ATV to lean sharply to one side. Go straight down the hill where possible.
Always follow proper procedures for crossing the side of a hill as described in this manual. Avoid hills with slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mas­tered the turning techniques described in this manual on level ground. Avoid crossing the side of a steep hill if possible.
Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dis­mount on the uphill side or to either side if pointed straight up­hill. Turn the ATV around and remount it following the proce­dure described in this manual.
Indicates a potential hazard that could result in serious injury or death.
3
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
Always check for obstacles before operating in an area that you are unfamiliar with. Never attempt to operate your ATV over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over ob­stacles as described in this manual.
Always be alert for conditions that could cause skidding or sliding. On slippery surfaces such as ice, go slowly and be very cautious in order to reduce the chance of skidding or slid­ing out of control.
Never operate an ATV in fast flowing water or in water deeper than the footrests. Remember that wet brakes may reduce stopping capability. Test your brakes after leaving wa­ter. If necessary, apply them lightly several times to let friction dry out the pads.
Always be sure there are no obstacles or people behind you when you operate the ATV in reverse. When it is safe to proceed in reverse, go slowly. Avoid turning at sharp angles in reverse.
Always use the size and type tires specified in this manual. Always maintain proper tire pressure as described in this manual.
Never improperly install or improperly use accessories on this ATV.
Never install a twist grip throttle on this ATV.Never exceed the stated load capacity for any ATV. Cargo
should be properly distributed and securely attached. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer and allow greater distance for braking.
No one under the age of 16 should operate this ATV. Some operators at the age of 16 may not be able to operate an ATV safely. Parents should supervise the use of the ATV at all times. Parents should permit continued use only if they determine that the operator has the ability to operate the ATV safely.
Indicates a potential hazard that could
4
result in serious injury or death.
ATV SAFETY ALER T
You should be aware that AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles, including motorcycles and automobiles. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills and over obstacles if you fail to take proper precautions.
TO AVOID DEATH OR SEVERAL PERSONAL INJURY
Pay special attention to the warnings contained in this manual and on all safety labels on the ATV.
Never operate an ATV without proper instruction. Beginners and experienced riders should complete a training course.
Always follow these age recommendations:
A child under 12-years of age should never operate an ATV with an engine size 70cc or greater.A child under 16-years of age should never operate an ATV with an engine size greater than 90 cc.A child under 16-years of age should never operate an ATV without adult supervision. Children need to be
observed carefully because not all children have the strength, size, skills, or judgment to operate an ATV safely.
Never carry a passenger on an ATV. Carrying a passenger may upset the balance of the ATV and doing so may cause it to go out of control.
Always avoid paved surfaces. ATVs are not designed to be used on paved surfaces and may seriously affect handling and control.
Never operate an ATV on a public road, even a dirt or gravel one, because you may not be able to avoid colliding with other
vehicles. Also, operating an ATV on a public road may be against the law.
Never operate an ATV without an approved motorcycle helmet, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket.
Never consume alcohol or drugs before or while operating an ATV.
Never operate an ATV at excessive speeds. Go at a speed which is proper for the terrain, visibility conditions, and your
experience.
Never attempt to do wheelies, jumps, or other stunts.
Always be careful when operating an ATV, especially when approaching hills, turns, and obstacles, and when operating on
unfamiliar or rough terrain.
Never loan your ATV to anyone who has not taken a training course or has not been driving an ATV for at least a year.
Indicates a potential hazard that could result in serious injury or death.
5
EPA & SVIA LABELS
1. SVIA CERTIFICATION LABEL 1 4. EPA HANGTAG
2. MANUFACTURING ORIGIN LABEL 2
5. LABEL LOCATIONS
3. EPA LABEL 3
11
1
11
33
3
33
22
2
22
Indicates a potential hazard that could
6
result in serious injury or death.
Front of ATV frame
HANGTAGS & WARNING INFORMATION
Your KYMCO ATV comes equipped with hangtags and several labels containing important safety information. Any­one who rides the ATV should read and understand this information before riding the ATV. The labels should be considered permanent parts of the ATV. If a label comes off or becomes hard to read, contact your KYMCO ATV dealer immediately for a replacement.
Indicates a potential hazard that could result in serious injury or death.
7
WARNING LABELS
11
1
11
22
2
22
33
3
33
11
1
11
33
3
33
22
2
22
Indicates a potential hazard that could
8
result in serious injury or death.
WARNING LABELS
44
4
44
55
5
55
44
4
44
55
5
55
Indicates a potential hazard that could result in serious injury or death.
9
LOCATION OF PARTS AND CONTROLS
1 Battery 2 Headlights 3 Hand Brake Lever 4 Power Distribution Module 5 Electrical Access Panel 6 Seat Latch 7 Storage Compartment
8 Override Button 9 Foot (rear) Brake Pedal AT Brake Lever Lock (parking) AK Ignition Switch AL Shift Lever AM Throttle Limiter AN Throttle Lever
AO Aluminum Wheel AP Taillight/Brakelight AQ Headlight HI/LO Switch AR Engine Starter Button AS Engine Stop Switch BT 2WD/4WD Selector Switch BK Fuel Petcock

 NOTE: Your ATV may differ slightly in appearance from the images in this manual.

Indicates a potential hazard that could
10
result in serious injury or death.
WARNINGS
POTENTIAL HAZARD
Operating this ATV without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if you do not know how to operate the ATV properly in different situations and on different types of terrain.
HOW TO AVOID THIS HAZARD
Whether you are a beginning or an experienced ATV rider, you should complete a certified training course. You should then regularly practice the skills learned in the course in conjunction with the operating techniques described in this Owner's Manual.
POTENTIAL HAZARD
Allowing anyone under 16-years of age to operate this ATV.
WHAT CAN HAPPEN
Use of an ATV by children can lead to severe injury or death of the child. Children under 16-years of age may lack the skills, abilities, or judgment to operate the ATV safely and may be involved in a serious accident.
HOW TO AVOID THIS HAZARD
A child under 16-years of age should never operate this ATV.
POTENTIAL HAZARD
Carrying a passenger on this ATV.
WHAT CAN HAPPEN
Carrying a passenger greatly reduces your ability to balance and control this ATV. This could cause an accident, resulting in injury or death to you and/or your passenger.
HOW TO AVOID THIS HAZARD
Never carry a passenger. The long seat on this A TV is designed to allow you to shift positions as needed during operation. It is not for carrying passengers.
Indicates a potential hazard that could result in serious injury or death.
11
WARNINGS
POTENTIAL HAZARD
Operating your ATV on paved surfaces.
WHAT CAN HAPPEN
Your ATV's tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect vehicle handling and may result in your inability to control the ATV.
HOW TO AVOID THIS HAZARD
Never operate your ATV on any paved surfaces, including sidewalks, driveways, parking lots, and streets.
POTENTIAL HAZARD
Operating your ATV on public streets, roads, or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THIS HAZARD
Never operate your ATV on any public street, road, or highway, even a dirt or gravel road. In many states it is illegal to operate an ATV on public streets, roads, or highways.
12
Indicates a potential hazard that could result in serious injury or death.
WARNINGS
POTENTIAL HAZARD
Operating your ATV without wearing an approved helmet, eye protection and protective clothing.
Protective clothing
(jersey)
Eye protection (goggles)
WHAT CAN HAPPEN
Operating an ATV without an approved helmet increases your chances of a severe head injury or death in the event of an accident.
Operating an ATV without eye protection can result in an accident and increases your chances of a severe injury, including loss of sight in the event of an accident.
Operating an ATV without protective clothing increases your chances of severe injury in the event
Gloves
of an accident.
HOW TO AVOID THIS HAZARD
Always wear an approved helmet that fits properly. You should also wear:
Helmet
Boots
* Eye protection (goggles or helmet face shield) * Gloves * Boots * Long-sleeved shirt, riding jersey or long sleeved jacket
Protective clothing
(pants)
* Long-legged pants or riding pants
POTENTIAL HAZARD
Operating your ATV after or while consuming alcohol or drugs.
WHAT CAN HAPPEN
Consuming alcohol or drugs can seriously affect your judgment. Consuming alcohol or drugs will cause you to react more slowly and will affect your balance and perception. Operating your ATV with these impairments may result in an accident.
HOW TO AVOID THIS HAZARD
Never consume alcohol or drugs before, or while driving your ATV.
Indicates a potential hazard that could result in serious injury or death.
13
WARNINGS
POTENTIAL HAZARD
Operating your ATV at excessive speeds.
WHAT CAN HAPPEN
Operating your ATV at excessive speeds increases your chances of losing control of the vehicle, which can result in an accident.
HOW TO AVOID THIS HAZARD
Always ride your ATV at a speed that is proper for the terrain, visibility and operating conditions and your experience.
POTENTIAL HAZARD
Attempting wheelies, jumps, and other stunts when riding your ATV.
WHAT CAN HAPPEN
Attempting wheelies, jumps, and other stunts increases the chance of an accident, including a rollover, when riding your ATV
HOW TO AVOID THIS HAZARD
Never attempt stunts such as wheelies or jumps. Do not try to show off when riding your ATV.
POTENTIAL HAZARD
Failure to inspect your ATV before operating it. Failure to properly maintain your ATV.
WHAT CAN HAPPEN
By not keeping your ATV in proper working order, you increase the possibility of an accident or equipment damage.
HOW TO AVOID THIS HAZARD
Always inspect your ATV each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance schedules and procedures in this Owner's Manual.
14
Indicates a potential hazard that could result in serious injury or death.
WARNINGS
POTENTIAL HAZARD
Removing your hands from handlebars or your feet from your ATV's footrests while riding.
WHAT CAN HAPPEN
Removing even one hand or foot can reduce your ability to control your ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
HOW TO AVOID THIS HAZARD
Always keep both hands on the handlebars and both feet on the footrests of your ATV while riding.
POTENTIAL HAZARD
Failure to use extra care when riding your ATV on unfamiliar terrain.
WHAT CAN HAPPEN
When riding on unfamiliar terrain you may come upon hidden rocks, bumps, or holes without enough time to react. This could result in the ATV overturning or you losing control of the ATV.
HOW TO AVOID THIS HAZARD
Go slowly and be extra careful when riding your ATV on unfamiliar terrain. Always be alert to changing conditions in the terrain when riding your ATV.
POTENTIAL HAZARD
Failure to use extra care when riding your ATV on rough, slippery, or loose terrain.
WHAT CAN HAPPEN
Riding your ATV on rough, slippery, or loose terrain can cause loss of traction or control, which could result in an accident, including a rollover.
HOW TO AVOID THIS HAZARD
Do not ride your ATV on rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the ATV on these surfaces. Always be especially cautious when riding your ATV on rough, slippery, or loose terrain.
Indicates a potential hazard that could result in serious injury or death.
15
WARNINGS
POTENTIAL HAZARD
Turning the ATV improperly.
WHAT CAN HAPPEN
Your ATV might go out of control, causing a collision or rollover.
HOW TO AVOID THIS HAZARD
Always follow proper procedures for turning your ATV as described in this Owner's Manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn your ATV at excessive speeds.
POTENTIAL HAZARD
Operating your ATV on steep hills..
WHAT CAN HAPPEN
Your ATV can overturn more easily on steep hills than on level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate your ATV on hills that are too steep for the ATV or for your abilities. Practice riding on smaller hills before attempting to ride on larger hills.
OK
16
Indicates a potential hazard that could result in serious injury or death.
WARNINGS
POTENTIAL HAZARD
Climbing hills improperly with your ATV.
WHAT CAN HAPPEN
Climbing hills improperly could cause you to lose control of your ATV or cause the ATV to overturn.
HOW TO AVOID THIS HAZARD
Always follow proper procedures for climbing hills as described in this Owner's Manual. Always check the terrain carefully before you start up any hill.
Never climb hills with slippery or loose surfaces. Shift your weight forward when riding your ATV up a hill. Never open the throttle suddenly or make sudden gear changes, as the ATV could flip over backwards. Never go over the top of any hill at high speed, as an obstacle, a sharp drop, or another vehicle or person
could be on the other side of the hill.
NEVER RIDE YOUR ATV UP OR DOWN HILLS STEEPER THAN 25
O
Indicates a potential hazard that could result in serious injury or death.
17
WARNINGS
POTENTIAL HAZARD
Going down a hill improperly on your ATV.
WHAT CAN HAPPEN
Going down a hill improperly could cause you to lose control of your ATV or cause the ATV to overturn.
HOW TO AVOID THIS HAZARD
Always follow proper riding procedures for going down hills as described in this Owner's Manual. Always check the terrain carefully before you start down any hill on your ATV. Shift your weight backwards. Never go downhill at a high speed. Avoid going down a hill at an angle that would cause your ATV to lean sharply to one side. Go straight down the hill whenever possible.
POTENTIAL HAZARD
Improperly crossing hills or turning on hills while riding your ATV.
WHAT CAN HAPPEN
Improperly crossing hills or turning on hills could cause you to lose control of your ATV or cause the ATV to overturn.
HOW TO AVOID THIS HAZARD
Never attempt to turn your ATV around on any hill until you have mastered the turning technique as described in this Owner's Manual.
Practice these maneuvers first on level ground. Be very careful when turning your ATV on any hill. Avoid crossing the side of a steep hill, if possible.
When crossing the side of a hill on an ATV:
* Always follow proper procedures as described in this Owner's Manual. * Avoid hills with slippery or loose surfaces. * Shift your weight to the uphill side of the ATV.
OK
OK
18
Indicates a potential hazard that could result in serious injury or death.
WARNINGS
POTENTIAL HAZARD
Stalling, rolling backwards, or improper dismounting while climbing a hill on your ATV.
WHAT CAN HAPPEN
Stalling, rolling backwards, or improper dismounting could result in the ATV overturning.
HOW TO AVOID THIS HAZARD
Select the proper transmission gear and maintain a steady speed when climbing
If you lose all forward speed:
If you begin rolling backwards:
POTENTIAL HAZARD
Improperly riding your ATV over obstacles.
WHAT CAN HAPPEN
Improperly riding over obstacles could cause you to lose control of your ATV or cause a collision. A loss of control or a collision could cause the ATV to overturn.
* Keep your weight uphill * Apply the brakes * Engage the brake lever lock (parking brake) after you are stopped
* Keep your weight uphill * Apply the brakes while rolling backwards * When the ATV comes to a full stop, engage the brake lever lock (parking brake) and dismount the ATV on the uphill side, or to the side pointed uphill * Turn the ATV around so it faces downhill and remount following the procedure described in this Owner's Manual
HOW TO AVOID THIS HAZARD
Before operating your ATV in a new area, check for obstacles. Never attempt to ride your ATV over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow the proper riding procedures as described in this Owner's Manual.
Indicates a potential hazard that could result in serious injury or death.
19
WARNINGS
POTENTIAL HAZARD
Skidding or sliding when riding your ATV.
WHAT CAN HAPPEN
Skidding or sliding could cause you to lose control of your ATV. When skidding or sliding, your ATV might regain traction unexpectedly which could cause the ATV to overturn
HOW TO AVOID THIS HAZARD
Learn to safely control skidding or sliding by practicing on your ATV at slow speeds and on smooth terrain. On extremely slippery surfaces such as ice, go slowly and be very cautious to reduce the chance of skidding or sliding your ATV out of control.
POTENTIAL HAZARD
Operating your ATV through deep or fast flowing water.
WHAT CAN HAPPEN
Y our ATV's tires may float, causing loss of traction and loss of control, which could lead to an accident. Water can also reduce the stopping capability of your ATV’s braking system.
HOW TO AVOID THIS HAZARD
Never operate your ATV in fast flowing water, or in water deeper than the footrests. Remember that wet brakes may have reduced stopping capability. Test your ATV's brakes after leaving water. If necessary, apply the brakes smoothly several times to dry the pads, drums and rotors.
POTENTIAL HAZARD
Improperly operating your ATV in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or person behind you with the ATV, resulting in serious injury.
HOW TO AVOID THIS HAZARD
Before you engage reverse gear, make sure there are no obstacles or people behind you. When it is safe to proceed, operate the ATV in reverse at slow speeds.
20
Indicates a potential hazard that could result in serious injury or death.
WARNINGS
POTENTIAL HAZARD
Operating your ATV with improper tires or with tires that have improper or uneven tire pressure.
WHAT CAN HAPPEN
The use of improper tires on your ATV, or riding your ATV with improper or uneven tire inflation, could cause you to lose control of the ATV, increasing the chance of an accident..
HOW TO AVOID THIS HAZARD
Always use the proper tire sizes and types as specified in this Owner's Manual. Always maintain proper tire pressure in your ATV's tires, as described in this Owner's Manual.
POTENTIAL HAZARD
Operating your ATV with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modifications to your ATV may cause changes in handling which, in some situations, could lead to an accident.
HOW TO AVOID THIS HAZARD
Never modify your ATV or install accessories that are not specifically designed for your ATV. All parts and accessories added to this ATV should be genuine KYMCO ATV components designed for use on your ATV, and should be installed and used according to the installation instructions. Never install a twist-grip type throttle. If you have questions about personalizing your ATV, consult an authorized KYMCO ATV dealer.
POTENTIAL HAZARD
Overloading your ATV or carrying loads or towing cargo improperly.
WHAT CAN HAPPEN
Improper loading and towing could cause changes your ATV's handling characteristics, which could lead to an accident.
HOW TO AVOID THIS HAZARD
Never exceed the stated load capacity of your ATV (as noted in this Owner's Manual). Cargo should be properly distributed and securely attached. To aid in controlling your ATV, reduce speed when carrying cargo or pulling a trailer, and allow greater distances for braking. Always follow the instructions and recommendations in this Owner's Manual for carrying cargo or pulling a trailer.
Indicates a potential hazard that could result in serious injury or death.
21
PREVENTION
OVEROVER
OVER
OVEROVER
VIEWVIEW
VIEW
VIEWVIEW
When riding an ATV, PREVENTION is the name of the game. "Had you only known" something could go wrong, you would have prevented it. If you do not take notice of the current ter­rain and its specific conditions before riding your ATV, you in­crease the risk of losing control over the situation. Using ATV prevention techniques will help you forecast potential hazards before they injure you or damage your ATV.
Following the safety instructions and warnings in this manual will help you "P.A.S.S." the safety test. P .A.S.S. stands for "Pre­vention," "Active Riding," "Sound Judgment," and "Supervision." Remembering P.A.S.S. and what it stands for will help you have a safe, enjoyable ride every time you go out to enjoy your ATV.
SAFE RIDING CLSAFE RIDING CL
SAFE RIDING CL
SAFE RIDING CLSAFE RIDING CL
OO
THING THING
O
THING
OO
THING THING
AND GEARAND GEAR
AND GEAR
AND GEARAND GEAR
Always wear clothing suited to the type of riding you will be doing. ATV riding requires special protective clothing which will make you feel more comfortable and reduce the possibility of injury. It is important to dress correctly for ATV riding in order to prevent scraped skin and serous head injuries. Practicing proper prevention in advance is simple and may prevent the inconvenience of having to attend to injuries. It is also impor­tant to take into account specific climate and weather condi­tions where you will be riding. Wear a liner under your helmet and layers of clothing during cooler weather and lighter, pro­tective clothing when it is warmer. The following sections re­view the minimum protective gear you need to wear during every ride.
Protective clothing
(jersey)
Helmet
Protective
clothing (pants)
Eye protection
(goggles)
Gloves
Boots
22
Indicates a potential hazard that could result in serious injury or death.
PREVENTION
GLGL
OO
VES VES
GL
O
VES (hand protection)
GLGL
OO
VES VES
Your hands are targets for flying objects and branches. Along with providing skin protection, gloves will shield your hands from harsh weather. Wear gloves that are weather resistant and have a gripping surface to keep them from sliding off the handlebars. Off-road style gloves with knuckle pads are the best for comfort and protection.
BOOBOO
TS TS
BOO
TS (foot & ankle protection)
BOOBOO
TS TS
Wear a boot that covers the largest possible area of your leg (preferably up to your knee) and can handle significant im­pact. Choosing boots with low heels and a good tread will help prevent your feet from slipping off the footrests in wet or rug­ged conditions or getting hurt if they get hit by rocks, dirt, or branches.
HELMET HELMET
HELMET (head protection)
HELMET HELMET
Your helmet is your most important piece of protective gear for safe ATV riding. A proper helmet can prevent a severe head injury. The best type of helmet is a full-face type that provides protection to the wearer's face as well as the head.
If you drop or damage your helmet, get a new one immedi­ately. Your helmet may not protect your head from injury if it has cracks, fissures, or other damage to its outside or to the core padding and liner (which are designed to absorb the en­ergy of an impact).
Remember, even the best helmet is ineffective if it is not the proper size and the chin strap is not fastened.
GOGGLES GOGGLES
GOGGLES
GOGGLES GOGGLES
(eye protection)
Always wear eye protection, such as goggles, to completely surround your eyes to prevent getting dirt or other debris in your eyes. Do not depend on sunglasses or even prescription glasses for proper eye protection. Glasses of this type are not recommended as they do not prevent objects from flying in through the sides, and the lenses may be damaged upon impact.
LONG PANTSLONG PANTS
LONG PANTS
LONG PANTSLONG PANTS
(riding pants - body protection)
and LONG-SLEEVED SHIRLONG-SLEEVED SHIR
LONG-SLEEVED SHIR
LONG-SLEEVED SHIRLONG-SLEEVED SHIR
(jersey - body pr otection)
TT
T
TT
Long-legged pants and long-sleeved shirts can protect your body from branches, long grass, airborne objects, or anything else that could scrape your skin. The thicker and more durable the material, the better protection it will provide. Riding pants with kneepads, and a jersey with shoulder pads specifically designed for ATV or off-road motorcycle use will provide the best protection.
Indicates a potential hazard that could result in serious injury or death.
23
PREVENTION
CONDITION OF CONDITION OF
CONDITION OF
CONDITION OF CONDITION OF
YY
OUR OUR
Y
OUR
YY
OUR OUR
AA
A
AA
TVTV
TV
TVTV
The second step in PREVENTION is checking the condition of your ATV before you ride it. Chances are good that you will be using your ATV in some rough terrain and you do not want something to prevent you from enjoying your ride. Your best approach is to take steps to ensure that your ATV is properly maintained so you can avoid equipment failure or a hazard­ous situation.
You need to check the following items on your ATV before every ride.
1 Brakes 2 Throttle 3 Tires and Wheels 4 Fluids 5 Lights 6 Electrical 7 Controls and Cables 8 Chassis and Suspension
9 Miscellaneous Items
Inspection of your ATV
An easy way to remember what items you need to check on your ATV is by using the acronym "T-CLOC."
This acronym means:
TCL CO
TIRES
& WHEELS
Follow the guidelines on the following pages and in the rest of this Owner’s Manual when inspecting your ATV.
CONTROLS
& CABLES
LIGHTS
& ELECTRIC
OIL
& FUEL
CHASSIS
24
Indicates a potential hazard that could result in serious injury or death.
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