Kubota RTV500 Operators Manual
OPERATOR'S MANUAL
UTILITY VEHICLE
PRINTED IN U.S.A.
English (U.S.A.)
Code No. K7311-7122-7
KUBOTA Corporation 2008
©
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READ AND SAVE THIS MANUAL
ABBREVIATION LIST
Abbreviations Definitions
2WD
4WD
API
ASABE
ASTM
DIN
fpm
HST
Km/h
MPH
m/s
PTO
RH/LH
ROPS
rpm
r/s
SAE
VHT
Two Wheel Drive
Four Wheel Drive
American Petroleum Institute
American Society of Agricultural and Biological Engineers, USA
American Society for Testing and Materials, USA
Deutsches Institut für Normung, GERMANY
Feet Per Minute
Hydrostatic Transmission
Kilometers Per Hour
Miles Per Hour
Meters Per Second
Power Take Off
Right-hand and left-hand sides are determined by facing
in the direction of forward travel
Roll-Over Protective Structures
Revolutions Per Minute
Revolutions Per Second
Society of Automotive Engineers, USA
Variable Hydro Transmission
KUBOTA Corporation is ···
Since its inception in 1890, KUBOTA Corporation has grown to
rank as one of the major firms in Japan.
To achieve this status, the company has through the years
diversified the range of its products and services to a remarkable
extent, until today, 19 plants and 16,000 employees produce over
1,000 different items, large and small.
All these products and all the services which accompany them,
however, are unified by one central commitment. KUBOTA makes
products which, taken on a national scale, are basic necessities.
Products which are indispensable, products intended to help
individuals and nations fulfill the potential inherent in their
environment. For KUBOTA is the Basic Necessities Giant.
This potential includes water supply, food from the soil and from
the sea, industrial development, architecture and construction,
transportation.
California Proposition 65
WARNING
Engine exhaust, some of its constituents,
certain vehicle components and fluids,
contain or emit chemicals known to the
State of California to cause cancer and birth
defects or other reproductive harm.
IMPORTANT
The engine in this machine is equipped by the manufacture with a
standard spark arrester.
It is a violation of California Public Resource Code Section 4442 to
use or operate this engine on or near any forest-covered, brushcovered land, or grass- covered land unless the exhaust system is
equipped with a working spark arrester meeting state laws. Other
states or federal areas may have similar laws.
This spark ignition system complies with Canadian ICES-002.
Thousands of people depend on KUBOTA's know-how, technology,
experience and customer service. You too can depend on
KUBOTA.
UNIVERSAL SYMBOLS
As a guide to the operation of your vehicle, various universal symbols have been utilized on the instruments and
controls. The symbols are shown below with an indication of their meaning.
Safety Alert Symbol
Engine Coolant-Temperature
Brake
Brake & Parking Brake
Battery Charging Condition
Engine Oil-Pressure
Turn Signal
Engine-Stop
Engine-Run
Engine-Diagnostic
Starter Control
Differential Lock
Master Lighting Switch
Headlight
Audible Warning Device
Four-Wheel Drive-On
Four-Wheel Drive-Off
Lock
Unlock
FOREWORD
You are now the proud owner of a KUBOTA Vehicle. This vehicle is a product of
KUBOTA quality engineering and manufacturing. It is made of excellent materials
and under a rigid quality control system. It will give you long, satisfactory service.
To obtain the best use of your vehicle, please read this manual carefully. It will help
you become familiar with the operation of the vehicle and contains many helpful
hints about vehicle maintenance. This manual contains instructions for minor
maintenance, but information about major repairs is outlined in the KUBOTA Work
Shop Manual and should be performed only by a KUBOTA Dealer Technician. It is
KUBOTA's policy to utilize as quickly as possible every advance in our research.
The immediate use of new techniques in the manufacture of products may cause
some small parts of this manual to become outdated. KUBOTA distributors and
dealers will have the most up-to-date information. Please do not hesitate to consult
with them.
3
This symbol, the industry's ''Safety Alert Symbol'', is used throughout this manual
and on labels on the machine itself to warn of the possibility of personal injury.
Read these instructions carefully. It is essential that you read the instructions and
safety regulations before you attempt to assemble or use this unit.
3
3
3
IMPORTANT :
NOTE :
DANGER :
WARNING :
CAUTION :
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in minor or moderate injury.
Indicates that equipment or property damage could result if
instructions are not followed.
Gives helpful information.
SAFETY FIRST
CONTENTS
SAFE OPERATION ............................................................................................ -1
SERVICING OF VEHICLE........................................................................................... 1
SPECIFICATIONS....................................................................................................... 2
SPECIFICATION TABLE ......................................................................................... 2
TRAVELING SPEEDS ............................................................................................. 3
VEHICLE LIMITATIONS.............................................................................................. 4
INSTRUMENT PANEL AND CONTROLS................................................................... 5
LOCATION OF PARTS............................................................................................ 5
PRE-OPERATION CHECK ......................................................................................... 9
DAILY CHECK ......................................................................................................... 9
OPERATING THE ENGINE....................................................................................... 10
STARTING THE ENGINE ...................................................................................... 10
Cold Weather Starting ....................................................................................................12
STOPPING THE ENGINE...................................................................................... 12
WARMING UP ....................................................................................................... 12
Warm-Up Transmission Oil in the Low Temperature Range.......................................... 12
JUMP STARTING .................................................................................................. 13
OPERATING THE VEHICLE ..................................................................................... 14
OPERATING NEW VEHICLE ................................................................................ 14
Do not Operate the Vehicle at Full Speed for the First 50 Hours ...................................14
Changing Lubricating Oil for New Vehicles .................................................................... 14
STARTING ............................................................................................................. 14
Seat Belt ......................................................................................................................... 14
Head Light Switch........................................................................................................... 15
Horn Button.....................................................................................................................15
Brake Pedal ....................................................................................................................16
Range Gear Shift Lever..................................................................................................16
4WD Lever......................................................................................................................17
Parking Brake Lever ....................................................................................................... 17
Speed Control Pedal.......................................................................................................17
STOPPING............................................................................................................. 18
Stopping.......................................................................................................................... 18
CHECK DURING DRIVING ................................................................................... 18
Immediately Stop the Engine if:......................................................................................18
Easy Checker(TM).......................................................................................................... 19
Fuel Gauge.....................................................................................................................19
Coolant Temperature Gauge..........................................................................................20
Hourmeter.......................................................................................................................20
PARKING ............................................................................................................... 20
Parking Brake Lever ....................................................................................................... 20
ACCESSORY......................................................................................................... 21
12V Electric Outlet..........................................................................................................21
OPERATING TECHNIQUES ................................................................................. 21
CONTENTS
Differential Lock..............................................................................................................21
Unfamiliar Terrain ........................................................................................................... 22
Driving in Reverse ..........................................................................................................22
Driving in "4WD" .............................................................................................................23
Turning the Vehicle.........................................................................................................23
Hills.................................................................................................................................24
Traversing Hillsides ........................................................................................................24
Sliding and Skidding ....................................................................................................... 24
Driving through Water..................................................................................................... 25
CARGO BED ............................................................................................................. 26
CARGO BED.......................................................................................................... 26
General Caution.............................................................................................................. 26
Max. Cargo Load ............................................................................................................ 26
Cargo Bed Tailgate......................................................................................................... 27
Raising and Lowering the Cargo Bed.............................................................................28
TIRES AND WHEELS ............................................................................................... 29
TIRES..................................................................................................................... 29
Inflation Pressure............................................................................................................29
Tire Type and Use .......................................................................................................... 29
WHEELS ................................................................................................................ 30
SHOCK ABSORBERS ........................................................................................... 30
Rear Shock Absorber Spring Adjustment....................................................................... 30
TOWING AND TRANSPORTING.............................................................................. 31
TOWING AND TRANSPORTING .......................................................................... 31
Rear Trailer Hitch............................................................................................................31
Front Trailer Hitch...........................................................................................................31
Winch Mount Bracket......................................................................................................32
Transport the Vehicle Safely...........................................................................................32
MAINTENANCE......................................................................................................... 33
SERVICE INTERVALS .......................................................................................... 33
LUBRICANTS, FUEL AND COOLANT .................................................................. 36
PERIODIC SERVICE................................................................................................. 38
HOW TO OPEN THE HOOD AND TILT THE SEAT.............................................. 38
Hood ...............................................................................................................................38
Operator's Seat...............................................................................................................39
HOW TO RAISE THE CARGO BED...................................................................... 39
Raising and Lowering the Cargo Bed.............................................................................39
JACK-UP POINT.................................................................................................... 40
Front End........................................................................................................................40
Rear End......................................................................................................................... 40
DAILY CHECK ....................................................................................................... 41
Walk Around Inspection.................................................................................................. 41
Checking Amount of Fuel and Refueling ........................................................................ 41
Checking Engine Oil Level..............................................................................................42
Checking Transmission Fluid Level................................................................................43
Checking Coolant Level.................................................................................................. 43
Cleaning Radiator Screen...............................................................................................44
Checking Engine Cooling Fan ........................................................................................ 44
CONTENTS
Checking Brake Fluid Level............................................................................................45
Checking Brake Pedal .................................................................................................... 45
Checking Parking Brake ................................................................................................. 46
Checking Gauges, Meter and Easy Checker(TM) .......................................................... 46
Checking Head Light, etc................................................................................................ 46
Checking Seat Belt and ROPS.......................................................................................46
Checking Joint Boot........................................................................................................ 46
Checking Tire Inflation Pressure.....................................................................................47
EVERY 50 HOURS ................................................................................................ 47
Greasing .........................................................................................................................47
Checking Engine Start System.......................................................................................49
EVERY 100 HOURS .............................................................................................. 49
Checking VHT Neutral Spring.........................................................................................49
Checking Wheel Bolt Torque..........................................................................................49
Cleaning Air Cleaner Primary Element ........................................................................... 50
Cleaning Pre Cleaner Element .......................................................................................50
Adjusting Alternator Drive Belt Tension..........................................................................51
Checking Fuel Line.........................................................................................................53
Checking Carbon Canister Air Filter ............................................................................... 54
Checking Battery Condition ............................................................................................ 55
Adjusting Toe-in.............................................................................................................. 56
Cleaning Spark Arrester .................................................................................................57
EVERY 200 HOURS .............................................................................................. 57
Adjusting Parking Brake Lever .......................................................................................57
Replacing Engine Oil Filter ............................................................................................. 58
Changing Engine Oil....................................................................................................... 58
Cleaning Radiator Cooling Fins......................................................................................59
Replacing Transmission Oil Filter...................................................................................60
Checking Spark Plug Condition & Gap........................................................................... 61
Checking Brake Pedal .................................................................................................... 62
Checking Brake Light Switch..........................................................................................63
EVERY 300 HOURS .............................................................................................. 63
Checking Tire..................................................................................................................63
EVERY 400 HOURS .............................................................................................. 64
Changing Transmission Oil.............................................................................................64
Changing Front Axle Case Oil ........................................................................................ 65
EVERY 500 HOURS .............................................................................................. 65
Adjusting Engine Valve Clearance .................................................................................65
Checking Engine Timing Belt..........................................................................................65
EVERY 1000 HOURS ............................................................................................ 65
Replacing Engine Timing Belt.........................................................................................65
EVERY AFTER 1000 HOURS ............................................................................... 65
Cleaning Engine Combustion Chamber ......................................................................... 65
EVERY 1000 HOURS or EVERY 1 YEAR............................................................. 65
Replacing Air Cleaner Primary Element and Secondary Element.................................. 65
Replacing Pre Cleaner Element .....................................................................................65
EVERY 2000 HOURS or EVERY 2 YEARS .......................................................... 66
Flushing Cooling System and Changing Coolant ...........................................................66
Anti-Freeze .....................................................................................................................66
EVERY 1 YEAR ..................................................................................................... 67
Checking Radiator Hose and Clamp ..............................................................................67
Checking Intake Air Line................................................................................................. 68
CONTENTS
Checking Engine Breather Hose .................................................................................... 68
Checking Brake Hose and Pipe...................................................................................... 68
EVERY 2 YEARS................................................................................................... 69
Changing Brake Fluid ..................................................................................................... 69
Replacing Fuel Hose ......................................................................................................69
EVERY 4 YEARS................................................................................................... 69
Replacing Radiator Hose (Water pipes) ......................................................................... 69
Replacing Engine Breather Hose ...................................................................................69
Replacing Brake Master Cylinder (Inner Parts) ..............................................................69
Replacing Intake Air Line................................................................................................ 69
Replacing Brake Hose....................................................................................................69
SERVICE AS REQUIRED...................................................................................... 70
Checking Brake Pad.......................................................................................................70
Adjusting Parking Brake .................................................................................................70
Adjusting Alternator Drive Belt Tension..........................................................................70
Replacing Fuse...............................................................................................................71
Replacing Slow-Blow Fuses ........................................................................................... 72
Replacing Light Bulb.......................................................................................................72
STORAGE ................................................................................................................. 73
VEHICLE STORAGE ............................................................................................. 73
REMOVING THE VEHICLE FROM STORAGE..................................................... 73
TROUBLESHOOTING............................................................................................... 74
ENGINE TROUBLESHOOTING ............................................................................ 74
BATTERY TROUBLESHOOTING ......................................................................... 76
MACHINE TROUBLESHOOTING ......................................................................... 77
OPTIONS................................................................................................................... 78
ENGINE EMISSION RELATED INFORMATION....................................................... 79
INDEX........................................................................................................................ 80
SAFE OPERATION
-1SAFE OPERATION
Careful operation is your best insurance against an
accident.
Read and understand this Operator's Manual carefully
before operating the vehicle.
All operators, no matter how much experience they may
have, should read this and other related manuals before
operating the vehicle or any implement attached to it. It is
the owner's obligation to instruct all operators in safe
operation.
1. BEFORE OPERATING THE VEHICLE
1. Know your equipment and its limitations. Read this
entire manual before attempting to start and operate
the vehicle.
2. Pay special attention to the Danger, Warning and
Caution labels on the vehicle.
3. Do not remove Roll-Over Protective Structures
(ROPS) for any application and fasten seat belts at all
times. This combination will reduce the risk of serious
injury or death, should the vehicle be upset.
If the ROPS is loosened or removed for any reason,
make sure that all parts are reinstalled correctly before
operating the vehicle.
Never modify or repair a ROPS because welding,
bending, drilling, grinding, or cutting may weaken the
structure.
A damaged ROPS structure must be replaced, not
repaired or revised.
If any structural member of the ROPS is damaged,
replace the entire structure at your local KUBOTA
Dealer.
5. Do not operate the vehicle or any implement attached
to it while under the influence of alcohol, medication,
controlled substances or while fatigued.
6. Carefully check the vicinity before operating the
vehicle or any implement attached to it. Check for
overhead clearance which may interfere with the CAB
or ROPS. Do not allow any bystanders around or near
the vehicle during operation.
7. Never allow anyone without a valid driver's license to
operate this vehicle.
8. Before allowing other people to use your vehicle,
explain how to operate and have them read this
manual before operation.
9. Never wear loose, torn, or bulky clothing around the
vehicle. It may catch on moving parts or controls,
leading to the risk of an accident. Use additional safety
items, e.g. helmet, safety boots or shoes, eye and
hearing protection, gloves, etc., as appropriate or
required.
10.This vehicle is for off road use only.
KUBOTA does not recommend operating on public
roads.
11.In addition to the driver, only 1 passenger should ride
in the vehicle.
Minimum age for passenger is 5 years old.
12.Keep all shields in place and stay away from all
moving parts.
13.Check brakes, speed control pedal, and other
mechanical parts for improper adjustment and wear.
Replace worn or damaged parts promptly. Check the
tightness of all nuts and bolts regularly. (For further
details, see "MAINTENANCE" section.)
14.Keep your vehicle clean. Dirt, grease, and trash build
up may contribute to fires and lead to personal injury.
15.Use only implements meeting the specifications listed
under "VEHICLE LIMITATIONS" in this manual or
implements approved by KUBOTA.
16.The maximum cargo capacity of this vehicle is 200kg.
Reduce cargo capacity to match operating conditions.
Do not carry anything which raises the center-ofgravity and sticks outside the cargo bed.
17.Do not modify the vehicle. Unauthorized modification
may affect the function of the vehicle, which may result
in personal injury.
(1) ROPS
(2) Seat belt
4. Always use the seat belts. Check the seat belts
regularly and replace if frayed or damaged.
SAFE OPERATION-2
2. OPERATING THE VEHICLE
Operator safety is a priority. Safe operation, specifically
with respect to overturning hazards, entails understanding
the equipment and environmental conditions at the time of
use. Some prohibited uses which can affect overturning
hazards include traveling and turning with implements
and loads carried too high etc. This manual sets forth
some of the obvious risks, but the list is not, and cannot
be, exhaustive. It is the operator's responsibility to be alert
for any equipment or environmental condition that could
compromise safe operation.
5. The vehicle cannot turn with the differential locked and
attempting to do so could be dangerous.
6. Do not operate near ditches, holes, embankments, or
other ground surface features which may collapse
under the vehicle's weight. The risk of vehicle upset is
even higher when the ground is loose or wet.
7. Watch where you are going at all times. Watch for and
avoid obstacles. Be alert at row ends, near trees, and
other obstructions.
8. When working in groups, always let the others know
what you are going to do before you do it.
9. Never try to get on or off a moving vehicle.
10.Do not stand between vehicle and trailer unless
parking brake is applied.
C Starting
1. Always sit in the operator's seat when starting engine
or operating levers or controls.
2. Before starting the engine, make sure that all levers
are in their neutral positions, that the parking brake is
engaged.
3. Do not start engine by shorting across starter
terminals or bypassing the safety start switch. The
vehicle may start in gear and move if normal starting
circuitry is bypassed.
4. Be sure that the operator (and passenger) seat belts
are fastened.
5. Do not operate or idle engine in a non-ventilated area.
Carbon monoxide gas is colorless, odorless, and
deadly.
C Operating
1. Do not wear headphones while operating.
2. Pull only from the trailer hitch (if equipped). Never hitch
to axle housing or any other point except trailer hitch;
such arrangements will increase the risk of serious
personal injury or death due to a vehicle upset.
C Safety for children
Tragedy can occur if the operator is not alert to the
presence of children. Children generally are attracted to
vehicles and the work they do.
1. Never assume that children will remain where you last
saw them.
2. Keep children out of the work area and under the
watchful eye of another responsible adult.
3. Be alert and shut your vehicle down if children enter
the work area.
4. Never carry children in the cargo bed. There is no safe
place for them to ride. No person under the age of 5
may ride as a passenger in this vehicle. A passenger
under 5 years of age requires special restraints which
are not available with this vehicle.
5. Never allow children to operate the vehicle even under
adult supervision.
6. Never allow children to play on the vehicle or on the
implement.
7. Use extra caution when backing up. Look behind and
down to make sure area is clear before moving.
8. Whenever possible, park your vehicle on a firm, flat
and level surface. If this is not possible, park it across
the slope. Set the parking brake(s), lower the
implements to the ground, remove the key from the
ignition and chock the wheels.
(1) Trailer hitch (if equipped)
3. Keep all shields and guards in place. Replace any that
are missing or damaged.
4. Avoid sudden starts. To avoid upsets, slow down
when turning, on uneven ground, and before stopping.
C Operating on slopes
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.
All slopes require extra caution.
1. Travel straight up or down hill.
2. Reduce load when operating on hilly or over rough
terrain.
3. Keep front wheels straight at crest of hill or going over
bumps.
4. Do not stop or start suddenly when going uphill or
downhill. Be especially cautious when changing
direction on slopes.
-3SAFE OPERATION
5. If vehicle stops or loses power going up a hill, lock
parking brake to hold vehicle on slope. Maintain
direction of travel and release brake slowly. Back
straight downhill while maintaining control. Do not turn
vehicle sideways. Vehicle is more stable in a straight
forward or rearward position.
6. When riding on soft terrain, turn front wheels slightly
uphill to keep vehicle on a straight line across the hill.
7. If the vehicle begins to tip, turn front wheels downhill to
gain control before proceeding.
(1) To avoid upsets, always back up steep slopes. If
you cannot back up the slope or if you feel uneasy
on it, do not operate on it. Stay off slopes too
steep for safe operation.
(2) Driving forward out of a ditch, mired condition or
up a steep slope increases the risk of a vehicle to
be upset backward. Always back out of these
situations. Extra caution is required with 4-wheel
drive mode because the increased traction can
give the operator false confidence in the vehicle's
ability to climb slopes.
(3) Keep all movement on slopes slow and gradual.
Do not make sudden changes in speed, direction
or apply brake and make sudden motions of the
steering wheel.
(4) Special attention should be made to the weight
and location of implements and loads as such will
affect the stability of the vehicle.
C Operation in inclement conditions
1. Only operate during daylight or with good artificial
light.
2. Operate vehicle in an open, unobstructed area.
3. Use helmet and/or protective gear for certain
operating conditions.
4. Reduce speed according to trail, terrain and visibility
conditions.
5. Never drive exceeding the limit of visibility. Slow down
near crest of hill until getting a clear view of the other
side.
6. Stay alert for holes, rocks and other hidden hazards in
the terrain.
7. Never cross any body of water where depth may be
unknown to the operator (Deep water is considered
anything above the bottom edge of the axle cap).
Choose a course within the waterway where both
banks have a gradual incline. Cross at a point known
to be safe.
5. Do not apply the differential lock while traveling at high
speeds. The vehicle may run out of control.
6. Avoid sudden motions of the steering wheel as they
can lead to a dangerous loss of stability. The risk is
especially great when the vehicle is traveling at high
speeds.
C Other miscellaneous
1. Clean platform if dirty and remove any debris from
around foot controls.
2. Always keep both hands on the steering wheel.
3. Always keep arms and legs inside the operating
compartment.
4. Never operate the vehicle while standing.
5. Do not tow a cart with any riders on it.
6. Never attempt wheelies, jumps or other stunts.
3. HAULING LOADS IN THE CARGO BED
1. No riders in cargo bed or anywhere else.
2. Do not overload vehicle. Securely anchor all loads.
3. Be sure load is evenly distributed.
4. Reduce cargo capacity when operating on rough or
hilly terrain.
5. Balance loads evenly and secure them. Braking could
shift the load and affect vehicle stability.
6. Never operate vehicle with the cargo bed raised.
7. Operate cargo bed dump with vehicle stationary and
parking brake locked. Do not dump while moving.
8. Operate the cargo bed dump on level ground only.
9. Do not place hands or body under the cargo bed when
lowering bed.
4. PARKING THE VEHICLE
1. Lower all implements to the ground, place all control
levers in their neutral positions, set the parking brake,
stop the engine, and remove the key.
2. Make sure that the vehicle has come to a complete
stop before dismounting.
3. Avoid parking on steep slopes, if at all possible park on
a firm and level surface; if not, park across a slope with
chock the wheels and always with attachment on the
ground.
Failure to comply with this warning may allow the
vehicle to move and could cause injury or death.
C Driving the vehicle at high speeds
1. Check the front wheel engagement. The braking
characteristics are different between 2 and 4 wheel
drive. Be aware of the difference and use carefully.
2. Always slow the vehicle down before turning. Turning
at high speed may tip the vehicle over.
3. Turn the headlights on.
4. Drive at speeds that allow you to maintain control at all
times.
SAFE OPERATION-4
(1) Parking brake lever
8. To avoid sparks from an accidental short circuit,
always disconnect the battery's ground cable (-) first
and reconnect it last.
5. TRANSPORTING
1. Disengage power to attachment(s) when transporting
or not in use.
2. Do not tow this vehicle. Use a suitable truck or trailer
when transporting on public roads.
3. Use extra care when loading or unloading the vehicle
into a trailer or truck.
6. SERVICING THE VEHICLE
Before servicing the vehicle, park it on a firm, flat and level
surface, set the parking brake, lower all implements to the
ground, place the range gear shift lever in neutral, stop the
engine and remove the key.
1. Allow the vehicle time to cool off before working on or
near the engine, muffler, radiator, etc.
2. Always stop the engine before refueling. Avoid spills
and overfilling.
3. Do not smoke when working around battery or when
refueling. Keep all sparks and flames away from
battery and fuel tank. The battery presents an
explosive hazard, because it gives off hydrogen and
oxygen especially when recharging.
4. Before "jump starting" a dead battery, read and follow
all of the instructions. (See "JUMP STARTING" in
"OPERATING THE ENGINE" section.)
5. Keep first aid kit and fire extinguisher handy at all
times.
6. Disconnect the battery's ground cable before working
on or near electric components.
7. To avoid the possibility of battery explosion, do not use
or charge the refillable type battery if the fluid level is
below the LOWER (lower limit level) mark. Check the
fluid level regularly and add distilled water as required
so that the fluid level is between the UPPER and
LOWER marks.
(1) Battery
9. Do not remove radiator cap while coolant is hot. When
cool, slowly rotate cap to the first stop and allow
sufficient time for excess pressure to escape before
removing the cap completely. If the vehicle has a
coolant recovery tank, add coolant or water to the tank,
not the radiator. (See "Checking Coolant Level" in
"DAILY CHECK" in "PERIODIC SERVICE" section.)
10.Do not attempt to mount a tire on a rim. This should be
done by a qualified person with the proper equipment.
11.Always maintain the correct tire pressure. Do not
inflate tires above the recommended pressure shown
in the operator's manual.
12.Securely support the vehicle when changing wheels.
13.Make sure that wheel bolts have been tightened to the
specified torque.
14.Do not work under any hydraulically supported
devices. They can settle, suddenly leak down, or be
accidentally lowered. If it is necessary to work under
the vehicle or any vehicle elements for servicing or
adjustment, securely support them with stands or
suitable blocking beforehand.
15.Escaping hydraulic fluid under pressure has sufficient
force to penetrate skin causing serious personal injury.
Before disconnecting hydraulic lines, be sure to
release all residual pressure. Before applying
pressure to the hydraulic system, make sure that all
connections are tight and that all lines, pipes, and
hoses are free of damage.
"High pressure fluid - Injection into body" hazard
warning.
-5SAFE OPERATION
16.Fluid escaping from pinholes may be invisible. Do not
use hands to search for suspected leaks; use a piece
of cardboard or wood. Use of safety goggles or other
eye protection is also highly recommended. If injured
by escaping fluid, see a medical doctor at once. This
fluid will produce gangrene or severe allergic reaction.
(1) Cardboard
(2) Hydraulic line
(3) Magnifying glass
17.Waste products such as used oil, fuel, hydraulic fluid,
and batteries, can harm the environment, people, pets
and wildlife. Please dispose properly.
See your local Recycling Center or KUBOTA Dealer to
learn how to recycle or get rid of waste products.
SAFE OPERATION-6
7. DANGER, WARNING AND CAUTION LABELS
-7SAFE OPERATION
SAFE OPERATION-8
-9SAFE OPERATION
8. CARE OF DANGER, WARNING AND CAUTION LABELS
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer.
4. If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s)
is(are) attached in the same location(s) as the replaced component.
5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside
edge.
SERVICING OF VEHICLE
Your dealer is interested in your new vehicle and has the
desire to help you get the most value from it. After reading
this manual thoroughly, you will find that you can do some
of the regular maintenance by yourself.
However, when in need of parts or major service, be sure
to see your KUBOTA Dealer.
For service, contact the KUBOTA Dealership from which
you purchased your vehicle or your local KUBOTA
Dealer.
When in need of parts, be prepared to give your dealer
vehicle, engine, transmission and ROPS serial numbers.
Locate the serial numbers now and record them in the
space provided.
1SERVICING OF VEHICLE
Type Serial No.
Vehicle
Engine
Transmission
ROPS
Product Identification
Number
Date of Purchase
Name of Dealer
(To be filled in by purchaser)
C Warranty
This vehicle is warranted under the Kubota Limited
Express warranty a copy of which may be obtained from
your selling dealer. No warranty shall, however, apply if
the vehicle has not been handled according to the
instruction given in the Operator's Manual even it is within
the warranty period.
C Scrapping the vehicle and its procedure
To put the vehicle out of service, correctly follow the local
rules and regulations of the country or territory where you
scrap it. If you have questions, consult your local
KUBOTA Dealer.
(1) Vehicle serial number
(2) Vehicle identification number
(3) ROPS serial number
(1) Engine serial number
(1) Transmission assy serial number
2 SPECIFICATIONS
SPECIFICATIONS
SPECIFICATION TABLE
Model RTV500
Make GZ460
Type 2 cylinders, 4-cycle, Gasoline, OHC
Engine
Displacement L (cu. in.) 0.456 (27.8)
Horsepower
Fuel Capacity L (U.S.gals) 20 (5.3)
Transmission Continuously variable hydro transmission (VHT)
Wheels, Drive system 4, Rear 2WD or 4WD
Differential lock Standard; hand operated with mechanical holder
Gear selection Hi-Lo range forward, neutral, reverse
Brakes
Steering Rack & Pinion
Suspension
Dimensions
Front / Rear Dry disk brake
Parking brake Rear wheel, hand lever
Front Independent, MacPherson strut-type
Rear Semi-independent, Multi-link
Length mm (in.) 2690 (105.9)
Width mm (in.) 1390 (54.7)
Height, overall mm (in.) 1829 (72)
Front tread centers mm (in.) 1016 (40)
Rear tread centers mm (in.) 1041 (41)
kW (HP) /
rpm
11.8 (15.8) / 3600
Wheelbase mm (in.) 1800 (70.9)
Ground
clearance
Turning diameter m (ft) 7 (22.9)
Max. rolling weight
(Towing Capacity)
Payload capacity kg (lbs.) 430 (949)
Weight kg (lbs.) 615 (1358) with ATV Tires / 620 (1369) with HDWS Tires
front axle
mm (in.)
rear axle 175 (6.9)
kg (lbs.) Rear: 500 (1102) / Front: 250 (551)
205 (8.1)
Cargo bed
3SPECIFICATIONS
Model RTV500
Width mm (in.) 1032 (40.6)
Length mm (in.) 856 (33.7)
Depth mm (in.) 290 (11.4)
Volume m (cu.ft.) 0.25 (9)
Bed height
(unloaded)
Max. cargo bed load kg (lbs.) 200 (441)
Sound level, operator ear dB (A) 83
Front
Tires
Rear
Front deluxe guard Opt.
Body color Orange / Camo
Speedometer Opt.
Rear net Opt.
A The company reserves the right to change the specifications without notice.
A The values in "Ground clearance" and "Weight" are those of the machine equipped with the tires in the table above.
mm (in.) 810 (31.9)
24x9-12
HDWS, 6PLY
24x11-12
HDWS, 6PLY
24x9-12
ATV, 6PLY
24x11-12
ATV, 6PLY
TRAVELING SPEEDS
Model RTV500
Range gear
shift lever
Low 16 (10)
High 40 (25)
Reverse 23 (14.3)
km/h (mph)
4 VEHICLE LIMITATIONS
VEHICLE LIMITATIONS
The KUBOTA Vehicle has been thoroughly tested for proper performance with implements sold or approved by KUBOTA.
Use with implements which are not sold or approved by KUBOTA and which exceed the maximum specifications listed
below, or which are otherwise unfit for use with the KUBOTA Vehicle may result in malfunctions or failures of the vehicle,
damage to other property and injury to the operator or others. [Any malfunctions or failures of the vehicle resulting from use
with improper implements are not covered by the warranty]
Max. Cargo loading weight (W1) Rear trailer hitch Front trailer hitch
Max. Cargo load should not exceed "200 kg
(441 lbs.)" or "CL".
CL = 453 kg (1000 lbs.) - (operator +
passenger + opt. + acc. + cabin) weight
Max. rolling weight (W2)
500 kg (1102 lbs.)
Max. rolling weight (W4)
250 kg (551 lbs.)
CL: Cargo Load
opt.: option
acc.: accessory
Rolling weight: Trailer weight + Cargo Load
A Above mentioned specifications are based on level ground condition.
Max. tongue weight (W3)
50 kg (110 lbs.)
Max. tongue weight (W5)
50 kg (110 lbs.)
5INSTRUMENT PANEL AND CONTROLS
INSTRUMENT PANEL AND CONTROLS
LOCATION OF PARTS
ILLUSTRATED CONTENTS
(1) ROPS............................................................. --
(2) Front hood...................................................... 38
(3) Headlights...................................................... 15
(4) Winch mount bracket...................................... 32
(5) Front trailer hitch bracket................................ 31
(6) Front trailer hitch (if equipped)........................ 31
6 INSTRUMENT PANEL AND CONTROLS
ILLUSTRATED CONTENTS
(1) Steering wheel................................................. --
(2) Hourmeter...................................................... 20
(3) Coolant temperature gauge............................ 20
(4) Horn button...................................................... 15
(5) Head light switch.............................................. 15
(6) Key switch........................................................ --
(7) Differential lock lever........................................ 21
(8) Easy Checker(TM)......................................... 19
(9) Range gear shift lever..................................... 16
(10) 4WD lever...................................................... 17
(11) Cup holder...................................................... --
(12) Glove box....................................................... --
(13) Operator's manual holder............................... --
(14) 12V accessory plug........................................ 21
(15) Speed control pedal....................................... 17
(16) Brake pedal.................................................... 16
7INSTRUMENT PANEL AND CONTROLS
ILLUSTRATED CONTENTS
(1) Seat belts....................................................... 14
(2) Seat............................................................... 39
(3) Parking brake lever........................................ 20
(4) Fuel gauge..................................................... 19
(5) Battery........................................................... --
8 INSTRUMENT PANEL AND CONTROLS
ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS
(1) Handgrip.......................................................... -- (5) Tailgate............................................................ 27
(2) Cargo bed........................................................ 26 (6) Tail lamp........................................................... --
(3) Fuel tank cap.................................................... -- (7) Rear trailer hitch bracket................................... 31
(4) Muffler.............................................................. -- (8) Rear trailer hitch (if equipped)......................... 31
(9) Rear shock absorber........................................ 30
PRE-OPERATION CHECK
DAILY CHECK
To prevent trouble from occurring, it is important to know
the condition of the vehicle well. Check it before starting.
To avoid personal injury:
A Be sure to check and service the vehicle on a
level surface with the engine shut off and the
parking brake "ON" and implement lowered to
the ground if equipped.
Check item
- Walk around inspection
- Check engine oil level
- Check transmission fluid level
- Check brake fluid level
- Check engine cooling fan
[For those of the engine serial number 8U0086 or later,
check the fan operation.]
- Check coolant level
- Clean radiator screen
(When used in a dusty place)
- Check brake
- Check parking brake
- Check indicators, gauges and meters
- Check lights
- Check seat belt and ROPS
- Check front and drive joint boots
- Check tire inflation pressure
- Refuel
(See "DAILY CHECK" in "PERIODIC SERVICE" section.)
- Care of danger, warning and caution labels
(See "DANGER, WARNING AND CAUTION LABELS" in
"SAFE OPERATION" section.)
9PRE-OPERATION CHECK
10 OPERATING THE ENGINE
OPERATING THE ENGINE
STARTING THE ENGINE
To avoid personal injury:
A Read "SAFE OPERATION" in the front of this
manual.
A Read the danger, warning and caution labels
located on the vehicle.
A To avoid the danger of exhaust fume
poisoning, do not operate the engine in a
closed building without proper ventilation.
A Never start engine while standing on ground.
Start engine only at the operator's seat.
A Make it a rule to set the range gear shift lever to
the "NEUTRAL" position.
A Do not use starting fluid to aid engine starting.
A To protect the battery and the starter, make sure that
the starter is not continuously turned for more than 10
seconds.
If the engine dose not start, allow 60-second cool
down period between start attempts.
1. Make sure the parking brake is applied.
(1) Parking brake lever (A) Pull to "PARK"
A The brake indicator light comes on while parking brake
is applied and goes off when it is released.
(1) Brake indicator light
2. Set the range gear shift lever to the
"NEUTRAL" position.
(1) Range gear shift lever (L) LOW Range
(H) HIGH Range
(N) "NEUTRAL" POSITION
(R) "REVERSE"
11OPERATING THE ENGINE
C Check Easy Checker(TM) Lamps:
1. When the key is turned "ON", lamps(2)(3)(4) should
come on. If trouble should occur at any location while
the engine is running, the warning lamp corresponding
to that location comes on.
2. The brake indicator light(1) comes on.
(1) While brake is applied and goes off when it is
released.
(2) When the brake fluid is below the "MIN" mark.
(Add the brake fluid to the "MAX" mark.)
(See "Checking Brake Fluid Level" in "DAILY
CHECK" in "PERIODIC SERVICE" section.)
3. Insert the key into the key switch and
turn it "ON".
( ) "OFF" (Engine-Stop)
( ) "ON" (Engine-Run)
( ) "START" (Engine-Start)
(1) Brake indicator light
(2) Engine diagnostic light
(3) Engine oil pressure light
(4) Electrical charge light
A Daily checks with the Easy Checker(TM) only, are not
sufficient. Never fail to conduct daily checks carefully
by referring to "DAILY CHECK" in "PERIODIC
SERVICE" section.
A For further details of Easy Checker(TM), see "Easy
Checker(TM)" in "CHECK DURING DRIVING" in
"OPERATING THE VEHICLE" section.
4. Turn the key to the "START" position
and release when the engine starts.
A As safety function, the engine will not start unless the
range gear shift lever is in the "NEUTRAL" position.
OPERATING THE ENGINE12
BCold Weather Starting
When the ambient temperature is below 0 (32 ), the
engine is very cold. If the engine fails to start after 10
seconds, turn off the key for 30 seconds. Then repeat
steps 3 and 4. To protect the battery and the starter, make
sure that the starter is not continuously turned for more
than 10 seconds.
STOPPING THE ENGINE
1. After slowing the engine to idle, turn the key to "OFF".
2. Remove the key.
WARMING UP
To avoid personal injury:
A Be sure to set the parking brake during warm-
up.
A Be sure to set the range shift lever to the
"NEUTRAL" position.
For 5 minutes after engine start-up, allow the engine to
warm up without applying any load. This is to allow oil to
reach every engine part. If load should be applied to the
engine without this warm-up period, trouble such as
seizure, breakage or premature wear may develop.
BWarm-Up Transmission Oil in the Low
Temperature Range
Hydraulic oil serves as transmission fluid. In cold weather,
the oil may be cold with increased viscosity. This can
cause delayed oil circulation or abnormally low hydraulic
pressure for some time after engine start-up. This in turn
can result in trouble in the hydraulic system.
To prevent the above, observe the following instructions:
Warm up the engine at about 50% of rated rpm according
to the table below:
Ambient temperature Warm-up time requirement
Above 0 (32 ) Approx. 5 minutes
-10 to 0 (14 to 32 ) 5 to 10 minutes
-20 to -10 (-4 to 14 ) 10 to 15 minutes
Below -20 (-4 ) More than 15 minutes
A Do not operate the vehicle under full load condition
until it is sufficiently warmed up.
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