Kubota RCK72-F36, RCK72R-F36, RCK60-F36, RCK60R-F36, RCK54-F28 Operator's Manual

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OPERATOR'S MANUAL
MANUEL DE L'OPERATEUR
BEDIENUNGSANLEITUNG
- Original instructions -
- Traduction de la notice originale -
- Übersetzung der Originalanleitung -
1BDACAFAP0010
R C K 7 2
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· R C K 7 2 R
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· R C K 6 0
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· R C K 6 0 R
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· R C K 5 4
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©
KUBOTA Cor poration 2005
PRINTED IN U.S.A. IMPRIME AU U.S.A. DRUCK : U.S.A.
READ AND SAVE THIS MANUAL MANUEL A LIRE ET A CONSERVER DIESE ANLEITUNG BITTE SORGFÄLTIG DURCHLESEN UND GRIFFBEREIT AUFBEWAHREN
ENGLISHFRANÇAISDEUTSCH
RCK72-F36 RCK72R-F36 RCK60-F36 RCK60R-F36 RCK54-F28
MODELS MODELES MODELLE
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KUBOTA Corporation C'EST ···
KUBOTA ist ···
Depuis sa fondation en 1890, KUBOTA Corporation a progressé pour figurer au rang des plus grandes entreprises du Japon.
Pour parvenir à cette position, la Société a diversifié, au cours des années, la gamme de ses produits et services de façon remarquable. Aujourd'hui, 19 usines et 16,000 employés produisent plus de 1,000 articles et produits différents petits et grands.
Tous ces produits et les services qui en dépendent sont toutefois liés à un souci majeur: KUBOTA fabrique des produits qui, pris à une échelle nationale sont des nécessités de base, produits indispensables, produits conçus pour aider les hommes et leurs nations à tirer parti du potentiel inhérent à leur environnement, KUBOTA est le géant des nécessités de base.
Ce potentiel inclut l'approvisionnement en eau, la production d'aliments tirés du sol et de la mer, le développement industriel, l'architecture et la construction, les transports.
Des milliers de personnes font confiance au savoir faire de KUBOTA, à sa technologie, à son expérience et à son service après vente, vous aussi pouvez faire confiance à KUBOTA.
Seit der Firmengründung im Jahre 1890 ist KUBOTA zu einem der wichtigsten Unternehmen in Japan angewachsen.
Hierzu hat zum großen Teil die ständige Erweiterung der Produktpalette und das ständig wachsende Angebot an Dienstleistungen beigetragen. Heute werden von 16000 Beschäftigten in 19 Werken mehr als 1000 verschiedene Produkte hergestellt.
Das vorrangige Ziel von KUBOTA ist es, mit seinen Produkten und den dazugehörigen Dienstleistungen Grundbedürfnissen gerecht zu werden, auch auf internationaler Ebene. Die von KUBOTA hergestellten Produkte sind unverzichtbar; sie helfen einzelnen Personen, sogar ganzen Nationen die örtlich gegebenen Möglichkeiten in Bereichen wie Wasserversorgung, Landwirtschaft, Fischerei, Industrie, Archtitektur, Bau-und Transportwesen bestmöglich auszuschöpfen. Tausende bauen auf KUBOTA -und Sie?
Abbreviations Definitions
ABBREVIATION LIST
DT
fpm
G
Hi-Lo
HST
LH
m/s
PTO
RH
ROPS
rpm
r/s
SAE
2WD
4WD
Dual Traction [4WD]
Feet per minute
Gear Transmission
High speed-Low speed
Hydrostatic Transmission
Left Hand (Standing in the direction of travel)
Meters per second
Power Take Off
Right Hand (Standing in the direction of travel)
Roll-Over Protectives Structure
Revolutions per minute
Revolutions per second
Society of Automotive Engineers
Two Wheel Drive
Four Wheel Drive
ENGLISH
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ENGLISH
FOREWORD
3
SAFETY FIRST
IMPORTANT :
NOTE : Gives helpful information.
3
DANGER :
3
WARNING :
3
CAUTION :
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Indicates that equipment or property damage could result if instructions are not followed.
You are now the proud owner of a KUBOTA ROTARY MOWER. This machine is a product of KUBOTA's quality engineering and manufacturing. It is made of excellent materials and under a rigid quality control system. It will give you long, satisfactory service. To obtain the best use of your rotary mower, please read this manual carefully. It will help you become familiar with the operation of the machine and contains many helpful hints about rotary mower maintenance. It is KUBOTA's policy to utilize, as quickly as possible, every advance in our research. The immediate use of new techniques in the manufacturing of products may cause some small parts of this manual to become outdated. KUBOTA distributors and dealers will have the most up-to-date information. Please do not hesitate to consult them.
This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the mower itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit.
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CONTENTS
ENGLISH
SAFE OPERATION ................................................................................................. 1
IMPORTANT................................................................................................................ 1
SERVICE ..................................................................................................................... 3
INTRODUCTION ......................................................................................................... 4
SPECIFICATIONS ................................................................................................... 4
MOWER TERMINOLOGY ....................................................................................... 5
SETTING UP ............................................................................................................... 8
PRE-ASSEMBLY ..................................................................................................... 8
SETTING UP THE MOWER .................................................................................... 9
MOWER MOUNTING ................................................................................................ 11
MOUNTING THE MOWER .................................................................................... 11
DISMOUNTING THE MOWER DECK ................................................................... 12
OPERATING THE MOWER ...................................................................................... 13
MAKING THE MOST OF YOUR MOWER............................................................. 13
CUTTING HEIGHT................................................................................................. 13
OPERATING MOWER........................................................................................... 15
MAINTENANCE......................................................................................................... 16
MAINTENANCE CHECK LIST............................................................................... 16
CHECK AND MAINTENANCE............................................................................... 17
Gear box oil ....................................................................................................................17
Lubricating All Grease Fittings........................................................................................ 17
MOWER TILP UP .................................................................................................. 18
How to Tilt Up ................................................................................................................. 18
How to Mount the Mower................................................................................................20
BLADE REPLACEMENT ....................................................................................... 21
How to Check and Remove Blades................................................................................21
How to Sharpen Blades..................................................................................................22
BELT REPLACEMENT .......................................................................................... 22
FRONT GAUGE WHEEL [TIRES] ......................................................................... 23
ADJUSTING THE LIFT RODS............................................................................... 23
ADJUSTING LIFT SPRINGS (LH & RH)................................................................ 24
TIGHTENING TORQUE CHART ........................................................................... 25
TROUBLESHOOTING............................................................................................... 26
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Page 6
1SAFE OPERATION
ENGLISH
SAFE OPERATION
Careful operation is your best insurance against an accident. Read this section carefully before operating the mower. All operators, no matter how much experience they may have had, should read this manual, the machine manual and other related manuals before operating mower. It is the owner's obligation to instruct all operators in safe operation.
B Before operation (Pre-operation)
A Operator
1. Do not operate the machine while under the influence of alcohol, medication, other substances or while fatigued.
2. Be thoroughly familiar with the controls and learn how to stop quickly in an emergency. Know your equipment and its limitations.
3. Do not wear loose, torn, or bulky clothing around machine. The clothing may catch on moving parts or controls, leading to the risk of accident. Wear and use any additional safety items such as hard hat, safety boots or shoes, eye and hearing protection, gloves, etc., as appropriate or required.
4. Never allow children to operate the mower, even under adult supervision.
5. Read and understand this manual and the machine operator's manual before operating the mower. Allow only a properly trained person to operate the machine.
A Machine, blades and equipment
1. Do not operate the mower without all shields and guards in place.
2. The mower is equipped with many safety devices. Do not alter or remove any part of safety system for your safety.
3. Keep all nuts, bolts and screws tight to be sure the mower is in safe working condition.
4. Check the blade bolts at frequent intervals for proper tightness.
5. Inspect the blades for wear and damage. A dull blade can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced.
6. Replace damaged or illegible safety decals. See the following pages for required labels.
7. Do not modify the mower. Unauthorized modification may affect the function of the mower, which may result in personal injury.
A Working area
1. Thoroughly inspect the area where the mower is to be used. Remove all stones, sticks, wires, bones and other objects that could be thrown at high speed.
2. Keep the area of operation clear of all persons, particularly small children, and pets. All people and pets should be kept at a safe distance from the work area.
B Operation
A Starting
1. Never start the engine or operate levers from anywhere other than the seat.
2. Before starting the engine, disengage the FRONT PTO and shift the machine transmission into neutral.
A Operation
1. Keep bystanders at a safe distance from the machine during mowing operations.
2. Do not stand on the mower.
3. While making turns in rough terrain, reduce machine speed.
4. Upon striking a foreign object, stop and inspect the machine and the mower for damage. Repair the damage before resuming operation.
5. If the mower discharge deflector becomes clogged, stop the machine; disengage the mower drive; shut off the engine and remove the key, and clean out the deflector before continuing. (For side discharge mower)
6. Hillside operation is dangerous and is not recommended. If it is necessary to mow on a hillside, use extreme caution. Never mow across the face of a slope.
7. When mowing in rough terrain or in high grass, set the mower at the highest cutting level to reduce the possibility of the mower striking debris or hidden objects.
8. Before operating the machine in reverse, look to see if the area is clear of all objects.
B Maintenance and Storage
Never attempt to make adjustments or repairs of any kind while the machine and mower are running. Shut off the engine, remove the key, set the parking brake and allow the blades to stop.
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SAFE OPERATION2
ENGLISH
MOWER SAFETY LABELS
Page 8
3SAFE OPERATION
ENGLISH
Page 9
SAFE OPERATION4
ENGLISH
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5SAFE OPERATION
ENGLISH
1. Keep pictorial safety labels clean and free from obstructing material.
2. Clean pictorial safety labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing pictorial safety labels with new labels from your local KUBOTA Dealer.
4. If a component with pictorial safety label(s) affixed is replaced with new part, make sure new label(s) is (are) attached in the same location(s) as the replaced component.
5. Mount new pictorial safety labels by applying on a clean dry surface and pressing any bubbles to outside edge.
CARE OF PICTORIAL SAFETY LABELS
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1IMPORTANT
ENGLISH
IMPORTANT
To obtain maximum productivity from your mower, the following items should be read and observed.
1. Adjust the anti-scalp rollers and wheels according to the mowing height. Refer to the label below. This label is also affixed to the mower deck.
[RCK72-F36 / RCK72R-F36]
[RCK60-F36 / RCK60R-F36]
(1) Front gauge wheel (2) Lift rod (3) Front roller (4) Anti-scalp roller
(1) Front gauge wheel (2) Lift rod (3) Front roller (4) Anti-scalp roller
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IMPORTANT2
ENGLISH
[RCK54-F28]
2. Grease the following parts. (See "MAINTENANCE CHECK LIST" in "MAINTENANCE" section.)
A Universal joint A Front gauge wheel brackets and front gauge
wheels
A Three spindle shafts A Belt tension pivot and tension pulley A Front roller
3. Remove the belt shield from the mower deck and clean out debris daily.
4. When replacing the blades, follow the instructions as shown below. (See "BLADE REPLACEMENT" in "MAINTENANCE" section.)
(1) Front gauge wheel (2) Lift rod (3) Front roller
(1) Spindle holder (2) Blade (3) 2-Cup washers (4) Spline boss (5) Bolt (6) Spindle guard
(1) Block (A) "Loosen" (counterclockwise)
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3SERVICE
ENGLISH
SERVICE
1. When in need of parts or service, give the serial number of the mower to the dealer.
2. The serial number is located on the right side of the deck.
3. For your reference, please record the serial number in the space provided.
KUBOTA MOWER
MO DEL
SERI AL NUMBER
DATE OF PURCHASE
NA ME OF D EA LER
(1) Serial number
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4 INTRODUCTION
ENGLISH
INTRODUCTION
SPECIFICATIONS
Model RCK72-F36 RCK72R-F36 RCK60-F36 RCK60R-F36 RCK54-F28
Suitable front mower F2880, F3680 F2880
Mounting method 2 point linkage
Adjustment of cutting height Gauge wheel
Cutting width mm 1826 1524 1375
Cutting height mm 25 to 129
Discharge direction Side Rear Side Rear Side
Weight (Approx.) kg 214 210 180 170 130
Blade spindle speed r/s (rpm) 40.1 (2405) 44.9 (2695) 51.5 (3088)
Blade tip velocity m/s (fpm) 78.7 (15490) 73.8 (14520) 76.2 (15110)
Blade length mm 625 523 475
Number of blades 3
Dimensions
Total length mm 1160 1090 980
Total width mm 2250 1910 1850 1610 1770
Total height mm 450
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5INTRODUCTION
ENGLISH
MOWER TERMINOLOGY
[RCK72-F36]
[RCK72R-F36]
(1) Shield (2) Gauge wheel arm right (3) Gauge wheel arm left (4) Discharge deflector (5) Deck (6) Gear box (7) Front gauge wheel
(8) Universal joint (9) Front roller (10) Anti-scalp roller (11) Center frame (12) Blade
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6 INTRODUCTION
ENGLISH
[RCK60-F36]
[RCK60R-F36]
(1) Shield (2) Gauge wheel arm right (3) Gauge wheel arm left (4) Discharge deflector (5) Deck (6) Gear box (7) Front gauge wheel
(8) Universal joint (9) Front roller (10) Anti-scalp roller (11) Center frame (12) Blade
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7INTRODUCTION
ENGLISH
[RCK54-F28]
(1) Shield (2) Gauge wheel arm right (3) Gauge wheel arm left (4) Discharge deflector (5) Deck (6) Gear box
(7) Front gauge wheel (8) Universal joint (9) Front roller (10) Center frame (11) Blade
Page 19
8 SETTING UP
ENGLISH
SETTING UP
Some of the mower parts were packed separately. Read the following procedure to properly assemble the mower.
PRE-ASSEMBLY
Take out all mower components from the case and check the parts as shown in the figure.
[RCK72-F36]
[RCK72R-F36]
[RCK60-F36]
[RCK60R-F36]
[RCK54-F28]
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9SETTING UP
ENGLISH
SETTING UP THE MOWER
1. Attach the front gauge wheels to the arms of the deck with the clevis pins and snap rings.
A Set the mark on top end of the front wheel shaft
forward.
A Check the tire inflation pressure.
[RCK72-F36 / RCK60-F36]
2. Install the discharge pin with the spring pushed against the mower deck, then install the spring pin as shown in the figure. The spring should provide resistance to the discharge deflector.
[RCK54-F28]
2. Install the discharge pin with the spring pushed against
the mower deck, then install the cotter pin as shown in the figure. The spring should provide resistance to the discharge deflector.
(1) Clevis pin ø9x53, snap ring (ø45) (2) Front gauge wheel (3) Mark (4) Front wheel shaft (5) Gauge wheel arm
(A) "Forward"
Inflation Pressure 2.0 kgf/cm (28psi)
(1) Ground (A) "INSUFFICIENT"
(B) "NORMAL" (C) "EXCESSIVE"
(1) Deck (2) Spring (3) Discharge pin (4) Spring pin (5) Discharge deflector
(A) "Front"
(1) Deck (2) Spring (3) Discharge pin (4) Cotter pin (5) Discharge deflector
(A) "Front"
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SETTING UP10
ENGLISH
[RCK72-F36 / RCK72R-F36]
3. Install the gas spring to the mower deck with the clevis pin, the plain washer and the split pin.
(1) Gas spring (2) Clevis pin, plain washer, split pin
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11MOWER MOUNTING
ENGLISH
MOWER MOUNTING
MOUNTING THE MOWER
To avoid personal injury: A Before mounting the mower deck, read and
understand the use of the lift link lowering speed control knob. (See "Lift Link Lowering Speed Control Knob" in "OPERATING THE MACHINE" section in the operator's manual of the machine.)
A Place the PTO lever in the "DISENGAGE"
position.
A Place the High-Low gear shift lever in the
"NEUTRAL" position.
A The mower links (left hand, right hand) are
spring-loaded. Have an assistant hold the arm in position when mounting the mower deck.
1. Move the mower deck under the mower links and place the hydraulic lift lever in the "DOWN" position.
2. Attach the front end of the mower links to the mower deck with clevis pins and set pins.
3. Start the engine, raise the mower deck, lock the lift link lowering speed control knob and shut off the engine.
4. Install the lift rods to the mower deck with lock pins and down the mower deck on the ground.
[RCK72-F36 / RCK72R-F36]
5. Attach the gas spring to the mower link with the clevis pin and the rue ring cotter.
A When operating the mower, make sure the tilt lever is
unlocked.
A For tilting up the mower, see "MOWER TILT UP"
section in the operator's manual of the mower.
6. Pull back the coupler of the universal joint. Push the universal joint onto the PTO shaft until the coupler locks. Slide the universal joint backward and forward to check that the universal joint is locked securely.
A Finally pull the universal joint to see if it is locked tight
in position.
(1) Mower link (2) Set pin (3) Clevis pin
(1) Lift rod (2) Lock pin (3) Mower link
(4) Gas spring (5) Tilt lever ("UNLOCKED" position) (6) Rue ring cotter
(1) Universal joint (2) Coupler (3) Chain
(A) "PULL"
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MOWER MOUNTING12
ENGLISH
7. [Only for universal joint with the chain] Hook the chain on the cover stay of the frame.
8. After mounting the mower deck, adjust the lift link lowering speed.
DISMOUNTING THE MOWER DECK
For dismounting the mower deck, reverse the above procedures.
To avoid personal injury: A The mower links (left hand, right hand) are
spring-loaded. Have an assistant hold the arm in position when mounting the mower deck.
(1) Universal joint (2) Chain (3) Cover stay
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13OPERATING THE MOWER
ENGLISH
OPERATING THE MOWER
MAKING THE MOST OF YOUR MOWER
1. When using your mower for the first time, choose a smooth level area and cut in straight and slightly overlapping strips.
2. The size and type of the area to be mowed will determine the proper mowing pattern. Take into account obstructions, such as trees, fences and buildings. To keep grass clippings off fences, sidewalks, etc., it is advisable to go over the outside of the area to be mowed several times in a clockwise direction. To mow the area remaining, work in a counterclockwise direction so the clippings are dispersed onto the previously cut area. (For side discharge mower)
3. Always keep the left side of the mower toward trees, posts or other obstacles on the first trip around the obstacle. (For side discharge mower)
4. Most lawns should be mowed to keep the grass approximately 50 to 80mm (2 to 3 in.) high. Best results are obtained by cutting often and not too short. To keep a green lawn, never mow more than one third of the height of the grass or a maximum of 25mm (1 in.) in one mowing. For extremely tall grass, set the cutting height at maximum for the first mowing, then reset to the desired height and mow again. Allow the grass to grow to 80mm (3 in.), then cut off only the top growth.
5. On thick or springy grass or soft ground, the mower rollers may sink into the ground, resulting in the cut being too low. Adjust the cutting height to get the desired height of cut.
6. For best appearance, grass should be cut in the afternoon or evening when it is free of moisture.
CUTTING HEIGHT
To avoid serious injury or death: A Never operate the mower in transport position.
1. Check the both front gauge wheel pressures daily and inflate as necessary to prevent uneven cutting height. (See "FRONT GAUGE WHEEL" in "MAINTENANCE" section.)
2. Cutting height can be adjusted from 25 to 129 mm (1.0 to 5 in.). To set the cutting height, adjust the front gauge wheels and lift rods.
3. Adjust the anti-scalp roller as shown in the figure.
[RCK72-F36 / RCK72R-F36]
(1) Front gauge wheel (2) Lift rod (3) Front roller (4) Anti-scalp roller
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OPERATING THE MOWER14
ENGLISH
[RCK60-F36 / RCK60R-F36]
[RCK54-F28]
C For adjusting the lift rod tension
To adjust the tension, insert the set pin from A, B, C or D as shown in the figure.
A For easy adjusting of the lift rods, place a wooden
block under the rear end of the mower deck before lowering the mower deck.
A Cutting height will change because of the ground
condition.
4. Use higher settings for mowing in a rough area or when mowing high grass. Lower settings should be used only for smooth lawns where short grass is desired.
5. Lower the mower deck by pushing the hydraulic control lever forward. This lowers the mower deck from the transport position to the operating position.
(1) Front gauge wheel (2) Lift rod (3) Front roller (4) Anti-scalp roller
(1) Front gauge wheel (2) Lift rod (3) Front roller
Page 26
15OPERATING THE MOWER
ENGLISH
OPERATING MOWER
To avoid serious injury or death: A Do not operate the mower without the
discharge deflector properly in place.
To avoid personal injury: A Clear the work area of objects which might be
picked up and thrown.
A Do not direct the opening of the deflector at
bystanders or animals. Ejected objects may cause injury. Plan your mowing carefully before starting operations.
A Keep bystanders and animals away from the
mowing area.
A Be sure to disengage the front PTO clutch of
the mower before starting the engine.
1. Keep the engine running at full throttle for best results. Control travel speed by the speed control pedal or lever.
2. During heavy duty use, operate the machine at a slower ground speed or go over the area twice.
3. Keep the mower deck in the fully raised position when the mower is disengaged.
4. The mower will not cut cleanly if the ground speed is too high or if the blade speed drops due to an overload.
A To prevent the engine from overheating, keep the
radiator and the radiator net clean.
Page 27
16 MAINTENANCE
ENGLISH
MAINTENANCE
MAINTENANCE CHECK LIST
To avoid personal injury:
A Stop the engine and remove the key.
A The jobs indicated by must be done initially.
No. Check Point
Used hours (Change or check every interval)
Reference
page
Daily 50 Hrs 150 Hrs 2 years
1 Oil leakage check 17
2 Make sure blade caps crews are tight. 21
3 Blade wear check 21
4 All hardware check ---
5 Make sure all pins are in place. ---
6 Mower deck cleaning ---
7
Greasing
A Universal joint A Spindle shafts A Belt tension pulley A Belt tension pivot
17
A Front gauge wheels and gauge wheel
brackets
A Front roller
17
8 Gear box oil check 17
9 Gear box oil change 17
10 Gear box oil seal change ---
11 Front gauge wheel pressure 23
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17MAINTENANCE
ENGLISH
CHECK AND MAINTENANCE
To avoid personal injury: A Stop the engine, set the parking brake, and
remove the key.
BGear box oil
1. To check the oil level, remove the check plug (bolt). A Place the mower on a level surface.
Loosen the check plug. Oil should be visible through the opening. If the oil level is too low, add new oil to the check plug level. (Use SAE 90 gear oil)
0.4 L (0.42 qts.)
A Do not fill oil over the level to reach the check plug.
BLubricating All Grease Fittings
(Use multipurpose EP2 grease (NLGI Grade No. 2).) Grease the following locations.
(1) Drain plug (Bolt) (2) Check plug (Bolt) (3) Inlet (Bolt)
(1) Mower universal joint (2) Grease nipple
(A) Apply grease to the spline with the brush.
(1) Universal joint
(1) Front gauge wheel bracket (2) Front gauge wheel
Page 29
MAINTENANCE18
ENGLISH
[RCK72-F36 / RCK72R-F36 / RCK60-F36 / RCK60R-F36]
[RCK54-F28]
MOWER TILP UP
To avoid personal injury or death: A Do not start the engine while tilting the mower
deck.
To avoid personal injury: A Be sure to tilt the mower on a level surface and
the parking brake on.
A Move the PTO lever in the "DISENGAGE"
position.
A Move the High-Low gear shift lever in the
"NEUTRAL" position.
BHow to Tilt Up
1. Place the PTO lever in the "DISENGAGE" position.
2. Stop the engine, set the parking brake and remove the key.
3. Place the High-Low gear shift lever in the "NEUTRAL" position.
4. [Only for universal joint with the chain] Remove the chain from the frame.
5. Remove the universal joint from the machine.
(1) Front roller
(1) Spindle shaft (2) Belt tension pivot (3) Belt tension pulley (4) Center spindle shaft
(1) Spindle shaft (2) Belt tension pivot (3) Belt tension pulley (4) Center spindle shaft
(1) Coupler (2) Universal joint (3) Chain
Page 30
19MAINTENANCE
ENGLISH
[RCK72-F36 / RCK72R-F36]
For assisting the tilting up force. A Detach the tilt pipe set in the mower deck, and set it in
the tilt lever.
A Pull the tilt pipe in the direction of the arrow, hook the
tilt lever, and remove the tilt pipe.
To avoid personal injury:
A Securely insert the tilt lever in the tilt pipe. A Never separate the hand from the tilt pipe until
the tilt lever is locked to the hook securely. Since the tilt lever is a spring loaded lever, the pipe may bounce back.
6. Start the engine and raise the mower fully.
7. Lock the lift link lowering speed. (For detailed procedure, refer to the machine "OPERATOR'S MANUAL".)
8. Stop the engine and remove the key.
9. Pull out the lock pins (LH, RH) of the anti-scalp roller and push them upward.
10.Pull out the lock pins (LH, RH) of the rear lift rod and lock them in the open position.
11.Disengage the lock of the tilting pin, and pull up the mower deck as shown in the figure.
(1) Tilt lever (2) Tilt pipe (3) Hook
(A) "UNLOCKED" (B) "LOCKED"
(1) Anti-scalp roller (2) Lock pin
(A) "Upward"
(1) Mower link (2) Lift rod (3) Lock pin
(1) Tilting pin
Page 31
MAINTENANCE20
ENGLISH
To avoid personal injury: A Make sure the tilting pin is locked to the mower
link securely.
12.Lock the tilting pin to the mower link as shown in the figure.
BHow to Mount the Mower
1. To mount the mower to the machine, reverse the above procedures.
To avoid personal injury: A Be sure to tilt the mower on a level surface and
the parking brake on.
A Move the PTO lever in the "DISENGAGE"
position.
A Move the High-Low gear shift lever in the
"NEUTRAL" position.
[RCK72-F36, RCK72R-F36]
After mounting the mower:
2. Set the tilt lever to the "UNLOCKED" position with the tilt pipe.
3. Adjust the lift link lowering speed. (For detailed procedure, refer to the operator's manual of the machine.)
(1) Mower link (2) Tilting pin
Page 32
21MAINTENANCE
ENGLISH
BLADE REPLACEMENT
To avoid personal injury: A Wear heavy gloves or wrap the end of the blade
with a rag when you handle blades.
A The blade bolts have Right hand threads. Turn them
counterclockwise to loosen.
A To prolong the service life of the blades, reposition
them as shown in the figure below periodically.
The blade cutting edges should be kept sharp at all times. Sharpen the cutting edges, if they resemble the blade in figure (B). Replace the blades if they appear similar to the blade as shown in figure (C).
BHow to Check and Remove Blades
1. Tilt up the mower and turn it over to expose the blades.
2. Wedge a block of wood between the blade and mower housing or install box wrench over pulley nut to prevent spindle from rotating while removing blade bolts, loosen the blade bolt as shown in the figure.
A Use the proper metric size box or socket wrench to
tighten or loosen the blade mounting bolt.
A Make sure that the cup washer is not flattened out or
worn, causing blade to slip easily. Replace both cup washers if either of them is damaged. Pass the spline boss through the blade and 2 cup washers, and tighten the bolt.
A Tightening torque of the blade bolts.
(1) LH blade (2) Center blade (3) RH blade
(A) New blade (B) Worn blade (C) Cracked blade
(1) Block (A) "Loosen"
(1) Spindle holder (2) Blade (3) 2-Cup washers (4) Spline boss (5) Bolt (6) Spindle guard
Blade 10 to 12 kgf-m (72 to 87 ft-lbs.)
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MAINTENANCE22
ENGLISH
BHow to Sharpen Blades
1. To sharpen the blades, clamp the blade securely in a vise. Use a large mill file and file along the original bevel until sharp.
2. To check the blade for balance, place a small rod through the center hole. The blade should balance on this rod. If the blade is not balanced, file the heavy side of the blade until balance is achieved.
BELT REPLACEMENT
1. Remove the mower from the machine.
2. Remove the left and right hand shields from the mower deck. Also only for RCK54-F28 remove the center shield.
3. Clean around the gear box.
4. Remove the belt from the tension pulley.
5. Remove the right hand bracket which mounts the gear box to the mower deck. Slip the belt over the top of the gear box.
6. To install a new belt, reverse the above steps.
IMPORTANT:
To avoid the misalignment of the center spindle. A Before attaching the bolt, attach the right hand bracket
securely.
A Tighten bracket bolts securely.
(1) Tension pulley (2) Belt (3) Bracket (RH) (4) Tension spring
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23MAINTENANCE
ENGLISH
FRONT GAUGE WHEEL [TIRES]
To avoid personal injury or death: A Never exceed the tire pressure shown below
(maximum limit) when attempting to seat a bead. If beads have not been seated by the time the pressure reaches maximum limit, deflate the assembly, reposition the tire on the rim, lubricate, and reinflate. After seating the bead, adjust inflation pressure as recommended in the inflation pressure chart.
To avoid personal injury: A Do not attempt to mount a tire unless qualified.
Use proper equipment.
The tire pressure is factory-set to the correct level, however, tire pressure will drop slowly in the course of time. Check tire pressure daily and inflate it as necessary.
A When replacing the gauge wheel, check the inflation
pressure of the tires.
ADJUSTING THE LIFT RODS
To avoid personal injury: A Shut off the engine, set the parking brake, and
remove the key.
1. Park the front mower and the mower deck on a level ground and set the desired cutting height.
2. Check whether the mower deck is level.
3. If not, adjust the level by the spacers.
Reference
Max inflation pressure
3.5 x 10 Pa
(50 psi, 3.5 kgf/cm )
Recommend pressure
2.0 x 10 Pa
(29 psi, 2.0 kgf/cm )
(1) Spacers (2) Mower link
Tire
Number of spacer
RCK72-F36
RCK72R-F36
RCK60-F36
RCK60R-F36
RCK54-F28
24" 3 3 3
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MAINTENANCE24
ENGLISH
ADJUSTING LIFT SPRINGS (LH & RH)
In order to help improve traction, adjust the lift springs according to the chart below.
RCK72-F36, RCK72R-F36, RCK60-F36, RCK60R-F36,
RCK54-F28
RH L = 50 mm (2.0 in.)
LH L = 70 mm (2.8 in.)
(L) RIGHT HAND: 50mm (2.0 in.) LEFT HAND: 70mm (2.8 in.)
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25MAINTENANCE
ENGLISH
TIGHTENING TORQUE CHART
A Figure "7" on the top of the bolt indicates that the bolt is of special material. A Before tightening, check the figure on the top of bolt.
Thread
Size
d (mm)
Hexa-Bolt Head size
B (mm)
No mark 7T
ft-lbs N-m kgf-m ft-lbs N-m kgf-m
M8 12 or 13
13.0 to 15.2 (14.1 1.1)
17.8 to 20.6 (19.2 1.4)
1.9 to 2.1
(2.0 0.1)
17.5 to 20.3 (18.9 1.4)
23.5 to 27.5 (25.5 2.0)
2.4 to 2.8
(2.6 0.2)
M10 14 or 17
28.9 to 33.3 (31.1 2.2)
39.3 to 45.1 (42.2 2.9)
4.0 to 4.6
(4.3 0.3)
35.4 to 41.2 (38.3 2.9)
48.1 to 55.9 (52.0 3.9)
4.9 to 5.7
(5.3 0.4)
M12 17 or 19
46.3 to 53.5 (49.9 3.6)
62.8 to 72.6 (67.7 4.9)
6.4 to 7.4
(6.9 0.5)
57.1 to 66.5 (61.8 4.7)
77.6 to 90.2 (83.9 6.3)
8.0 to 9.2
(8.6 0.6)
M14 19 or 22
79.6 to 92.6 (86.1 6.5)
107.9 to 125.5 (116.7 8.8)
11.0 to 12.8 (11.9 0.9)
91.1 to 108.5 (99.8 8.7)
123.6 to 147.0 (135.3 11.7)
12.6 to 15.0 (13.8 1.2)
American standard cap screws
with UNC or UNF threads
Metric cap screws
SAE grade No.
GR.5 GR.8
Property class
class 8.8 class 10.9
5/16
(ft-lbs)
(N-m)
(kgf-m)
17 to 20.5
23.1 to 27.8
2.35 to 2.83
24 to 29
32.5 to 39.3
3.31 to 4.01
M8
(ft-lbs)
(N-m)
(kgf-m)
17.4 to 20.2
23.6 to 27.4
2.4 to 2.8
21.7 to 25.3
29.4 to 34.3
3.0 to 3.5
3/8
(ft-lbs)
(N-m)
(kgf-m)
35 to 42
47.5 to 57.0
4.84 to 5.81
45 to 54
61.0 to 73.2
6.22 to 7.46
M10
(ft-lbs)
(N-m)
(kgf-m)
35.5 to 41.2
48.1 to 55.8
4.9 to 5.7
44.9 to 52.1
60.8 to 70.5
6.2 to 7.2
1/2
(ft-lbs)
(N-m)
(kgf-m)
80 to 96
108.5 to 130.2
11.06 to 13.28
110 to 132
149.2 to 179.0
15.21 to 18.25
M12
(ft-lbs)
(N-m)
(kgf-m)
57.2 to 66.5
77.5 to 90.1
7.9 to 9.2
76.0 to 86.8 103 to 117
10.5 to 12.0
9/16
(ft-lbs)
(N-m)
(kgf-m)
110 to 132
149.2 to 179.0
15.21 to 18.25
160 to 192
217.0 to 260.4
22.13 to 26.55
M14
(ft-lbs)
(N-m)
(kgf-m)
91.5 to 108.4 124 to 147
12.6 to 15.0
123 to 144 167 to 196
17.0 to 20.0
5/8
(ft-lbs)
(N-m)
(kgf-m)
150 to 180
203.4 to 244.1
20.74 to 24.89
220 to 264
298.3 to 358.0
30.42 to 36.51
M16
(ft-lbs)
(N-m)
(kgf-m)
145 to 166 196 to 225
20.0 to 23.0
192 to 224 260 to 303
26.5 to 31.0
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26 TROUBLESHOOTING
ENGLISH
TROUBLESHOOTING
Any service item refer to operator's manual for proper maintenance procedure.
Trouble Cause Remedy
Discharge cover plugged. A Grass to wet
A Grass too long. A Cutting too low. A Engine rpm too low. A Ground speed too fast.
A Wait for grass to dry. A Raise cutting height and cut grass twice. A Raise cutting height. A Mow at full throttle. A Slow down.
Streaking of uncut grass. A Ground speed too fast.
A Engine rpm too low.
A Grass too long. A Blades dull or damaged. A Debris in mower deck.
A Slow down. A Mow at full throttle, check and reset engine
rpm.
A Cut grass twice. A Replace blades or have blades sharpened. A Clean mower deck.
Uneven cut. A Mower deck not level.
A Ground speed too fast. A Blades dull. A Blades worn. A Low tire inflation. A Gauge wheels not adjusted correctly.
A Level mower deck. A Slow-down. A Have blades sharpened. A Replace blades. A Add air to correct. A Adjust gauge wheels.
Blades scalping grass. A Cutting height too low.
A Turning speed too fast. A Ridges in terrain. A Rough or uneven terrain. A Gauge wheels not adjusted correctly. A Bent blade(s).
A Raise cutting height. A Reduce speed on turns. A Change mowing pattern. A Adjust gauge wheels and antiscalp rollers. A Adjust gauge wheels and antiscalp rollers. A Replace blade(s).
Belt slipping. A Mower deck plugged.
A Debris in pulleys. A Worn belt.
A Unplug and clean mower deck. A Clean pulleys. A Replace belt.
Excessive vibration. A Debris on mower deck or in pulleys.
A Damaged drive belt. A Damaged pulleys. A Pulleys out of alignment. A Blades out of balance.
A Clean mower deck and pulleys. A Replace drive belt. A Replace pulleys. A See your KUBOTA Dealer. A Have blades balanced.
Mower loads down machine.
A Engine rpm too low.
A Ground speed too fast. A Debris wrapped around mower
spindles.
A Mow at full throttle, check and reset engine
rpm.
A Slow down. A Clean mower.
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