This document contains information proprietary to Kontron. It may not be copied or transmitted
by any means, disclosed to others, or stored in any retrieval system or media without the prior
written consent of Kontron or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or
for any liability arising from the use or application of any circuit, product, or example shown in
this document.
Kontron reserves the right to change, modify, or improve this document or the product
described herein, as seen fit by Kontron without further notice.
Trademarks
Kontron, the PEP logo and, if occurring in this manual, “CXM” are trademarks owned by Kontron, Kaufbeuren (Germany). In addition, this document may include names, company logos
and trademarks, which are registered trademarks and, therefore, proprietary to their respective
owners.
Environmental Protection Statement
This product has been manufactured to satisfy environmental protection requirements where
possible. Many of the components used (structural parts, printed circuit boards, connectors,
batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with
applicable country, state, or local laws or regulations.
P R E L I M I N A R Y
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PrefaceCP-RIO6-M
Explanation of Symbols
Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V)
when touching products or parts of them. Failure to observe the precautions indicated and/or prescribed by the law may endanger your
life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on
the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their components are sensitive to static electricity. Therefore, care must be taken
during all handling operations and inspections of this product, in
order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking
Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood
and taken into consideration by the reader, may endanger your health
and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read
through carefully for his or her own advantage.
P R E L I M I N A R Y
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CP-RIO6-MPreface
For Your Safety
Y our new Kontron product was developed and tested carefully to provide all features necessary
to ensure its compliance with electrical safety requirements. It was also designed for a long
fault-free life. However, the life expectancy of your product can be drastically reduced by
improper treatment during unpacking and installation. Therefore, in the interest of your own
safety and of the correct operation of your new Kontron product, you are requested to conform
with the following guidelines.
High Voltage Safety Instructions
Warning!
All operations on this device must be carried out by sufficiently skilled
personnel only.
Caution, Electric Shock!
Before installing a not hot-swappable Kontron product into a system
always ensure that your mains power is switched off. This applies
also to the installation of piggybacks.
Serious electrical shock hazards can exist during all installation,
repair and maintenance operations with this product. Therefore,
always unplug the power cable and any other cables which provide
external voltages before performing work.
Special Handling and Unpacking Instructions
ESD Sensitive Device!
Electronic boards and their components are sensitive to static electricity. Therefore, care must be taken during all handling operations
and inspections of this product, in order to ensure product integrity at
all times.
Do not handle this product out of its protective enclosure while it is not used for operational
purposes unless it is otherwise protected.
P R E L I M I N A R Y
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where
a safe work station is not guaranteed, it is important for the user to be electrically discharged
before touching the product with his/her hands or tools. This is most easily done by touching a
metal part of your system housing.
It is particularly important to observe standard anti-static precautions when changing piggybacks, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory
backup, ensure that the board is not placed on conductive surfaces, including anti-static plastics or sponges. They can cause short circuits and damage the batteries or con ductive circuit s
on the board.
ID 1031-2494, Rev. 2.0Page ix
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PrefaceCP-RIO6-M
General Instructions on Usage
In order to maintain Kontron’s product warranty, this product must not be altered or modified in
any way. Changes or modifications to the device, which are not explicitly approved by Kontron
and described in this manual or received from Kontron’s Technical Support as a special
handling instruction, will void your warranty.
This device should only be installed in or connected to systems that fulfill all necessary
technical and specific environmental requirements. This applies also to the operational
temperature range of the specific board version, which must not be exceeded. If batteries are
present, their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the
instructions supplied by the present manual.
Keep all the original packaging material for future storage or warranty shipments. If it is
necessary to store or ship the board, please re-pack it as nearly as possible in the manner in
which it was delivered.
Special care is necessary when handling or unp acking the product. Please co nsult the special
handling and unpacking instruction on the previous page of this manual.
P R E L I M I N A R Y
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CP-RIO6-MPreface
Two Year Warranty
Kontron grants the original purchaser of Kontron’s products a TWO YEARLIMITEDHARDWARE
WARRANTY
implied by anyone on behalf of Kontron are valid unless the consumer has the expre ss written
consent of Kontron.
Kontron warrants their own products, excluding software, to be free from manufacturing and
material defects for a period of 24 consecutive months from the date of purchase. This warranty
is not transferable nor extendible to cover any other users or long-term storage of the product.
It does not cover products which have been modified, altered or repaired by any other party
than Kontron or their authorized agents. Furthermore, any product which has been, or is suspected of being damaged as a result of negligence , improper use, incorrect handling, servicing
or maintenance, or which has been damaged as a result of excessive current/voltage or temperature, or which has had its serial number(s), any ot her markings or parts thereof altered, defaced or removed will also be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may
return the product at the earliest possible convenience to the original place of p urchase, together with a copy of the original document of purchase, a full description of the application the
product is used on and a description of the defect. Pack the product in such a way as to ensure
safe transportation (see our safety instructions).
as described in the following. However , no other warranties that may be granted or
Kontron provides for repair or replacement of any p art, assembly or su b-assembly at their own
discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, refunding or replacement of any part, the ownership of the removed or replaced parts reverts to
Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the
repaired or replaced items, will be transferred to cover the new or repaired items. Any extensions to the original guarantee are considered gestures of goodwill, and will be defined in the
“Repair Report” issued by Kontron with the repaired or replaced item.
Kontron will not accept liability for any further claims resulting directly or indirectly from any
warranty claim, other than the above specified repair, replacement or refunding. In particular,
all claims for damage to any system or process in which the product was employed, or any loss
incurred as a result of the product not functioning at any given time, are excluded. The extent
of Kontron liability to the customer shall not exceed the original purchase price of the item for
which the claim exists.
Kontron issues no warranty or representation, either explicit or implicit, with respect to its
products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or
purpose. As a result, the products are sold “as is,” and the responsibility to ensure their
suitability for any given task remains tha t of the purchaser. In no event will Kontron be liable for
direct, indirect or consequential damages resulting from the use of our hardware or software
products, or documentation, even if Kon tron were advised of the possibility of such claims prior
to the purchase of the product or during any period since the date of its purchase.
Please remember that no Kontron employee, dealer or agent is authorized to make any
modification or addition to the above specified terms, either verbally o r in any other form, written
or electronically transmitted, without the company’s consent.
P R E L I M I N A R Y
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CP-RIO6-MIntroduction
Chapter1
1
Introduction
ID 1031-2494, Rev. 2.0Page 1 - 1
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IntroductionCP-RIO6-M
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CP-RIO6-MIntroduction
Power
Supply
SATA
Power
S
A
T
A
Onboard SATA
Connector
(22-pin)
CPCI
Connector
rJ5
S
A
T
A
CPCI
Connector
rJ4
CPCI
Connector
rJ3
Onboard SATA
Connector
(22-pin)
1.Introduction
1.1Board Overview
The CP-RIO6-M 6U CompactPCI rear transition module has been designed for use with Kontron
6U CompactPCI CPU boards and provides the capability to install two onboard 2.5" SATA HDDs/
SSDs. In order to use the CP-RIO6-M, a special 6U CompactPCI backplane with rear I/O support
as well as a compatible and correctly configured CPU board are required. The CP-RIO6-M connects to the backplane via three CompactPCI connectors.
1.2Board Diagrams
The following diagrams provide additional information concerning the boards’ functionality and
component layout.
1.2.1Functional Block Diagrams
Figure 1-1: CP-RIO6-M Functional Block Diagram
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IntroductionCP-RIO6-M
1.2.2Front Panel
Figure 1-2: CP-RIO6-M Front Panel
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rJ3
rJ5
rJ4
P1S1
P1S1
J6
SATA1
J7
SATA0
CP-RIO6-MIntroduction
1.2.3Board Layout
Figure 1-3: CP-RIO6-M Board Layout – Front View
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IntroductionCP-RIO6-M
Note ...
When SATA HDDs/SSDs are installed, refer to
their operational specifications as this will influence the modules’ operational and storage temperature.
1.3Technical Specification
Table 1-1: CP-RIO6-M Main Specifications
CP-RIO6-MSPECIFICATIONS
SATATwo SATA I interfaces implemented as onboard, 22-pin, SATA connec-
tors, J6 and J7, for connecting two 2.5" SATA HDDs/SSDs
CompactPCIThree CompactPCI connectors, rJ3, rJ4 and rJ5, for connecting the
CP-RIO6-M to the backplane
Onboard Interfaces
Temperature RangeOperational:0°C to +60°CStandard
-40°C to +85°CE2 (without any SATA HDDs/SSDs)
Storage: -55°C to +85°CWithout any SATA HDDs/SSDs
General
MTBF2286782 h (MIL-HDBK-217 FN2, Ground Benign 30°)
6343931 h (Bellcore Issue 6, Ground Benign 30°)
Mechanical6U, 4HP, CompactPCI-compliant form factor
Dimensions233.35 mm x 80 mm
Board Weight200 g (without 2.5" SATA HDD/SSD)
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CP-RIO6-MIntroduction
1.4Standards
The CP-RIO6-M complies with the requirements of the following standards:
Table 1-2: Standards for the CP-RIO6-M
TYPEASPECTSTANDARDREMARKS
CEEmissionEN55022
EN61000-6-3
ImmissionEN55024
EN61000-6-2
Electrical SafetyEN60950-1-MechanicalMechanical Dimensions IEEE 1101.10-EnvironmentalClimatic HumidityIEC60068-2-7893% RH at 40°C, non-condensing
WEEEDirective 2002/96/EC Waste electrical and electronic equipment
RoHSDirective 2002/95/EC Restriction of the use of certain hazardous sub-
Vibration
(Sinusoidal)
Single ShockIEC61131-2
IEC61131-2
IEC60068-2-6
IEC60068-2-27
--
--
stances in electrical and electronic equipment
Test parameters for the CP-RIO6-M without any
SATA HDD/SSDs (see note below):
• 5-150 (Hz) frequency range
• 1 (g) acceleration
• 1 (oct/min) sweep rate
• 10 cycles/axis
• 3 axes
Test parameters for the CP-RIO6-M without any
SATA HDD/SSDs (see note below):
• 15 (g) acceleration
• 11 (ms) pulse duration
• 3 shocks per direction
• 6 directions
• 5 (s) recovery time
Note ...
For information relating to shock and vibration standards for the HDD/SSD
devices, refer to the respective manufacturer’s specification.
Note ...
Kontron performs comprehensive environmental testing of it s products in accordance with applicable standards.
Customers desiring to perform further environmental testing of Kontron products must contact Kontron for assistance prior to performing any such testing.
This is necessary, as it is possible that environmental testing can be destructive
when not performed in accordance with the applicable specifications.
In particular, for example, boards without conformal coating must not be
exposed to a change of temperature exceeding 1K/ minute, averaged over a
period of not more than five minutes. Otherwise, condensation may cause irreversible damage, especially when the board is powered up again.
Kontron does not accept any responsibility for damage to products resulting
from destructive environmental testing.
ID 1031-2494, Rev. 2.0Page 1 - 7
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IntroductionCP-RIO6-M
1.5Related Publications
The following publications contain information relating to the CP-RIO6-M.
Table 1-3: Related Publications
PRODUCTPUBLICATION
CompactPCI Systems and
Boards
All Kontron productsProduct Safety and Implementation Guide, ID 1021-9142