Kontron CP-RIO6-M User Manual

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» User Guide «
CP-RIO6-M
Dual 2.5" SATA Storage
6U CompactPCI Rear Transition Module
Doc. ID: 1031-2494, Rev. 2.0
Ma y 11, 2011
P R E L I M I N A R Y
If it’s embedded, it’s Kontron.
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Revision History

Publication Title:
Doc. ID: 1031-2494
Rev. Brief Description of Changes Date of Issue
1.0 Initial issue 4-Jun-2009
2.0 General update 11-May-2011
CP-RIO6-M Dual 2.5" SATA Storage 6U CompactPCI Rear Transition Module

Imprint

Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON Sudetenstraße 7 sales@kontron.com D - 87600 Kaufbeuren Germany
P R E L I M I N A R Y
For further information about other Kontron products, please visit our Internet website: www.kontron.com.

Disclaimer

Copyright © 201 1 Kontron AG. All rights reserved. All data is for information purposes only and not guaranteed for legal purposes. Information has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respective own­ers and are recognized. Specifications are subject to change without notice.
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CP-RIO6-M Preface

Table of Contents

Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Disclaimer ..................................................................................................................ii
Table of Contents ......................................................................................................iii
List of Tables ..............................................................................................................v
Proprietary Note .......................................................................................................vii
Trademarks ..............................................................................................................vii
Environmental Protection Statement ........................................................................vii
Explanation of Symbols ..........................................................................................viii
For Your Safety .........................................................................................................ix
High Voltage Safety Instructions ...........................................................................ix
Special Handling and Unpacking Instructions ......................................................ix
General Instructions on Usage ..................................................................................x
Two Year Warranty ....................................................................................................xi
1. Introduction ............................................................................. 1 - 3
1.1 Board Overview .......................................................................................1 - 3
1.2 Board Diagrams ......................................................................................1 - 3
1.2.1 Functional Block Diagrams .............................................................1 - 3
1.2.2 Front Panel .....................................................................................1 - 4
1.2.3 Board Layout ..................................................................................1 - 5
1.3 Technical Specification ............................................................................1 - 6
1.4 Standards ................................................................................................1 - 7
1.5 Related Publications ...............................................................................1 - 8
2. Functional Description ........................................................... 2 - 3
2.1 Board Interfaces ......................................................................................2 - 3
2.1.1 Serial ATA Interfaces ......................................................................2 - 3
2.1.2 Rear I/O Interface on CompactPCI Connectors rJ3, rJ4 and rJ5 ...2 - 4
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3. Installation ............................................................................... 3 - 3
3.1 Safety Requirements ...............................................................................3 - 3
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3.2 Initial Installation Procedures ...................................................................3 - 4
3.3 Standard Removal Procedures ................................................................3 - 5
3.4 Installation of Peripheral Devices ............................................................3 - 6
3.4.1 Installation of 2.5” HDD/SSD Devices .............................................3 - 6
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CP-RIO6-M Preface

List of Tables

1-1 CP-RIO6-M Main Specifications ................................................................ 1 - 6
1-2 Standards for the CP-RIO6-M ................................................................... 1 - 7
1-3 Related Publications .................................................................................. 1 - 8
2-1 SATA Con. J6 and J7 Pinout ..................................................................... 2 - 3
2-2 Rear I/O CompactPCI Rear I/O Connector rJ3 Pinout .............................. 2 - 5
2-3 Rear I/O CompactPCI Rear I/O Connector rJ4 Pinout .............................. 2 - 6
2-5 Rear I/O CompactPCI Rear I/O Connector rJ5 Signals ............................. 2 - 7
2-4 Rear I/O CompactPCI Rear I/O Connector rJ5 Pinout .............................. 2 - 7

List of Figures

1-1 CP-RIO6-M Functional Block Diagram .................................................... 1 - 3
1-2 CP-RIO6-M Front Panel ........................................................................... 1 - 4
1-3 CP-RIO6-M Board Layout – Front View ................................................... 1 - 5
2-1 SATA Connectors J6 and J7 .................................................................... 2 - 3
2-2 Rear I/O CompactPCI Connectors rJ3, rJ4 and rJ5 ................................ 2 - 4
3-1 Placement of the 2.5” SATA HDDs/SSDs on the CP-RIO6-M ................. 3 - 6
1-1 CP-RIO6-M Main Specifications .............................................................. 1 - 6
1-2 Standards for the CP-RIO6-M .................................................................. 1 - 7
1-3 Related Publications ................................................................................ 1 - 8
2-1 SATA Connectors J6 and J7 Pinout ......................................................... 2 - 3
2-2 Rear I/O CompactPCI Rear I/O Connector rJ3 Pinout ............................. 2 - 5
2-3 Rear I/O CompactPCI Rear I/O Connector rJ4 Pinout ............................. 2 - 6
2-5 Rear I/O CompactPCI Rear I/O Connector rJ5 Signals ........................... 2 - 7
2-4 Rear I/O CompactPCI Rear I/O Connector rJ5 Pinout ............................. 2 - 7
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CP-RIO6-M Preface

Proprietary Note

This document contains information proprietary to Kontron. It may not be copied or transmitted by any means, disclosed to others, or stored in any retrieval system or media without the prior written consent of Kontron or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct. However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or for any liability arising from the use or application of any circuit, product, or example shown in this document.
Kontron reserves the right to change, modify, or improve this document or the product described herein, as seen fit by Kontron without further notice.

Trademarks

Kontron, the PEP logo and, if occurring in this manual, “CXM” are trademarks owned by Kon­tron, Kaufbeuren (Germany). In addition, this document may include names, company logos and trademarks, which are registered trademarks and, therefore, proprietary to their respective owners.

Environmental Protection Statement

This product has been manufactured to satisfy environmental protection requirements where possible. Many of the components used (structural parts, printed circuit boards, connectors, batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with applicable country, state, or local laws or regulations.
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Explanation of Symbols

Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V) when touching products or parts of them. Failure to observe the pre­cautions indicated and/or prescribed by the law may endanger your life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their compo­nents are sensitive to static electricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood and taken into consideration by the reader, may endanger your health and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read through carefully for his or her own advantage.
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CP-RIO6-M Preface

For Your Safety

Y our new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements. It was also designed for a long fault-free life. However, the life expectancy of your product can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines.

High Voltage Safety Instructions

Warning!
All operations on this device must be carried out by sufficiently skilled personnel only.
Caution, Electric Shock!
Before installing a not hot-swappable Kontron product into a system always ensure that your mains power is switched off. This applies also to the installation of piggybacks.
Serious electrical shock hazards can exist during all installation, repair and maintenance operations with this product. Therefore, always unplug the power cable and any other cables which provide external voltages before performing work.

Special Handling and Unpacking Instructions

ESD Sensitive Device!
Electronic boards and their components are sensitive to static elec­tricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is otherwise protected.
P R E L I M I N A R Y
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where a safe work station is not guaranteed, it is important for the user to be electrically discharged before touching the product with his/her hands or tools. This is most easily done by touching a metal part of your system housing.
It is particularly important to observe standard anti-static precautions when changing piggy­backs, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory backup, ensure that the board is not placed on conductive surfaces, including anti-static plas­tics or sponges. They can cause short circuits and damage the batteries or con ductive circuit s on the board.
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General Instructions on Usage

In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the device, which are not explicitly approved by Kontron and described in this manual or received from Kontron’s Technical Support as a special handling instruction, will void your warranty.
This device should only be installed in or connected to systems that fulfill all necessary technical and specific environmental requirements. This applies also to the operational temperature range of the specific board version, which must not be exceeded. If batteries are present, their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the instructions supplied by the present manual.
Keep all the original packaging material for future storage or warranty shipments. If it is necessary to store or ship the board, please re-pack it as nearly as possible in the manner in which it was delivered.
Special care is necessary when handling or unp acking the product. Please co nsult the special handling and unpacking instruction on the previous page of this manual.
P R E L I M I N A R Y
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CP-RIO6-M Preface

Two Year Warranty

Kontron grants the original purchaser of Kontron’s products a TWO YEAR LIMITED HARDWARE
WARRANTY
implied by anyone on behalf of Kontron are valid unless the consumer has the expre ss written consent of Kontron.
Kontron warrants their own products, excluding software, to be free from manufacturing and material defects for a period of 24 consecutive months from the date of purchase. This warranty is not transferable nor extendible to cover any other users or long-term storage of the product. It does not cover products which have been modified, altered or repaired by any other party than Kontron or their authorized agents. Furthermore, any product which has been, or is sus­pected of being damaged as a result of negligence , improper use, incorrect handling, servicing or maintenance, or which has been damaged as a result of excessive current/voltage or tem­perature, or which has had its serial number(s), any ot her markings or parts thereof altered, de­faced or removed will also be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may return the product at the earliest possible convenience to the original place of p urchase, togeth­er with a copy of the original document of purchase, a full description of the application the product is used on and a description of the defect. Pack the product in such a way as to ensure safe transportation (see our safety instructions).
as described in the following. However , no other warranties that may be granted or
Kontron provides for repair or replacement of any p art, assembly or su b-assembly at their own discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, re­funding or replacement of any part, the ownership of the removed or replaced parts reverts to Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the repaired or replaced items, will be transferred to cover the new or repaired items. Any exten­sions to the original guarantee are considered gestures of goodwill, and will be defined in the “Repair Report” issued by Kontron with the repaired or replaced item.
Kontron will not accept liability for any further claims resulting directly or indirectly from any warranty claim, other than the above specified repair, replacement or refunding. In particular, all claims for damage to any system or process in which the product was employed, or any loss incurred as a result of the product not functioning at any given time, are excluded. The extent of Kontron liability to the customer shall not exceed the original purchase price of the item for which the claim exists.
Kontron issues no warranty or representation, either explicit or implicit, with respect to its products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or purpose. As a result, the products are sold “as is,” and the responsibility to ensure their suitability for any given task remains tha t of the purchaser. In no event will Kontron be liable for direct, indirect or consequential damages resulting from the use of our hardware or software products, or documentation, even if Kon tron were advised of the possibility of such claims prior to the purchase of the product or during any period since the date of its purchase.
Please remember that no Kontron employee, dealer or agent is authorized to make any modification or addition to the above specified terms, either verbally o r in any other form, written or electronically transmitted, without the company’s consent.
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CP-RIO6-M Introduction
Chapter 1
1
Introduction
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Introduction CP-RIO6-M
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CP-RIO6-M Introduction
Power
Supply
SATA
Power
S
A
T
A
Onboard SATA
Connector
(22-pin)
CPCI
Connector
rJ5
S
A
T
A
CPCI
Connector
rJ4
CPCI
Connector
rJ3
Onboard SATA
Connector
(22-pin)

1. Introduction

1.1 Board Overview

The CP-RIO6-M 6U CompactPCI rear transition module has been designed for use with Kontron 6U CompactPCI CPU boards and provides the capability to install two onboard 2.5" SATA HDDs/ SSDs. In order to use the CP-RIO6-M, a special 6U CompactPCI backplane with rear I/O support as well as a compatible and correctly configured CPU board are required. The CP-RIO6-M con­nects to the backplane via three CompactPCI connectors.

1.2 Board Diagrams

The following diagrams provide additional information concerning the boards’ functionality and component layout.

1.2.1 Functional Block Diagrams

Figure 1-1: CP-RIO6-M Functional Block Diagram
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Introduction CP-RIO6-M

1.2.2 Front Panel

Figure 1-2: CP-RIO6-M Front Panel
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rJ3
rJ5
rJ4
P1 S1
P1S1
J6
SATA1
J7
SATA0
CP-RIO6-M Introduction

1.2.3 Board Layout

Figure 1-3: CP-RIO6-M Board Layout – Front View
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Introduction CP-RIO6-M
Note ...
When SATA HDDs/SSDs are installed, refer to their operational specifications as this will influ­ence the modules’ operational and storage tem­perature.

1.3 Technical Specification

Table 1-1: CP-RIO6-M Main Specifications
CP-RIO6-M SPECIFICATIONS
SATA Two SATA I interfaces implemented as onboard, 22-pin, SATA connec-
tors, J6 and J7, for connecting two 2.5" SATA HDDs/SSDs
CompactPCI Three CompactPCI connectors, rJ3, rJ4 and rJ5, for connecting the
CP-RIO6-M to the backplane
Onboard Interfaces
Temperature Range Operational: 0°C to +60°C Standard
-40°C to +85°C E2 (without any SATA HDDs/SSDs)
Storage: -55°C to +85°C Without any SATA HDDs/SSDs
General
MTBF 2286782 h (MIL-HDBK-217 FN2, Ground Benign 30°)
6343931 h (Bellcore Issue 6, Ground Benign 30°) Mechanical 6U, 4HP, CompactPCI-compliant form factor Dimensions 233.35 mm x 80 mm Board Weight 200 g (without 2.5" SATA HDD/SSD)
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CP-RIO6-M Introduction

1.4 Standards

The CP-RIO6-M complies with the requirements of the following standards:
Table 1-2: Standards for the CP-RIO6-M
TYPE ASPECT STANDARD REMARKS
CE Emission EN55022
EN61000-6-3
Immission EN55024
EN61000-6-2
Electrical Safety EN60950-1 -­Mechanical Mechanical Dimensions IEEE 1101.10 -­Environmental Climatic Humidity IEC60068-2-78 93% RH at 40°C, non-condensing
WEEE Directive 2002/96/EC Waste electrical and electronic equipment
RoHS Directive 2002/95/EC Restriction of the use of certain hazardous sub-
Vibration
(Sinusoidal)
Single Shock IEC61131-2
IEC61131-2 IEC60068-2-6
IEC60068-2-27
--
--
stances in electrical and electronic equipment Test parameters for the CP-RIO6-M without any
SATA HDD/SSDs (see note below):
• 5-150 (Hz) frequency range
• 1 (g) acceleration
• 1 (oct/min) sweep rate
• 10 cycles/axis
• 3 axes Test parameters for the CP-RIO6-M without any
SATA HDD/SSDs (see note below):
• 15 (g) acceleration
• 11 (ms) pulse duration
• 3 shocks per direction
• 6 directions
• 5 (s) recovery time
Note ...
For information relating to shock and vibration standards for the HDD/SSD devices, refer to the respective manufacturer’s specification.
Note ...
Kontron performs comprehensive environmental testing of it s products in accor­dance with applicable standards.
Customers desiring to perform further environmental testing of Kontron prod­ucts must contact Kontron for assistance prior to performing any such testing. This is necessary, as it is possible that environmental testing can be destructive when not performed in accordance with the applicable specifications.
In particular, for example, boards without conformal coating must not be exposed to a change of temperature exceeding 1K/ minute, averaged over a period of not more than five minutes. Otherwise, condensation may cause irre­versible damage, especially when the board is powered up again.
Kontron does not accept any responsibility for damage to products resulting from destructive environmental testing.
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Introduction CP-RIO6-M

1.5 Related Publications

The following publications contain information relating to the CP-RIO6-M.
Table 1-3: Related Publications
PRODUCT PUBLICATION
CompactPCI Systems and Boards
All Kontron products Product Safety and Implementation Guide, ID 1021-9142
CompactPCI Specification 2.0, Rev. 3.0 CompactPCI Packet Switching Backplane Specification PICMG 2.16, Rev. 2.0
Kontron CompactPCI Backplane Manual, ID 24229
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