Kontron CP-RIO6-001, CP-RIO6-001-DD-216, CP-RIO6-001-HD, CP-RIO6-001-HD-216 User Manual

» User Guide «

CP-RIO6-001

CP-RIO6-001-DD-216

CP-RIO6-001-HD

CP-RIO6-001-HD-216

6U CompactPCI Rear Transition Modules

Doc. ID: 1043-5620, Rev. 2.0

August 17, 2012

If it’s embedded, it’s Kontron.

Preface CP-RIO6-001/-DD-216/-HD/-HD-216

Revision History

Publication Title: CP-RIO6-001 / CP-RIO6-001-DD-216 / CP-RIO6-001-HD / CP-RIO6-001-

HD-216 6U CompactPCI Rear Transition Modules

Doc. ID: 1043-5620

Rev. Brief Description of Changes Date of Issue

1.0 Initial issue 7-Dec-2010

2.0 Updated to include CP-RIO6-001-DD-216 17-Aug-2012

Imprint

Kontron Europe GmbH may be contacted via the following:

MAILING ADDRESS TELEPHONE AND E-MAIL

Kontron Europe GmbH +49 (0) 800-SALESKONTRON

Sudetenstraße 7 [e-mail]

D - 87600 Kaufbeuren Germany

For further information about other Kontron products, please visit our Internet web site:
www.kontron.com.

Disclaimer

Copyright © 2012 Kontron AG. All rights reserved. All data is for information purposes only and
not guaranteed for legal purposes. Information has been carefully checked and is believed to
be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron
logo and all other trademarks or registered trademarks are the property of their respective own­ers and are recognized. Specifications are subject to change without notice.

Page ii ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Preface

Table of Contents

Revision History .........................................................................................................ii

Imprint ........................................................................................................................ii

Disclaimer ..................................................................................................................ii

Table of Contents ......................................................................................................iii

List of Tables ..............................................................................................................v

List of Figures .......................................................................................................... vii

Proprietary Note ........................................................................................................ix

Trademarks ...............................................................................................................ix

Environmental Protection Statement .........................................................................ix

Explanation of Symbols .............................................................................................x

For Your Safety .........................................................................................................xi

High Voltage Safety Instructions ...........................................................................xi

Special Handling and Unpacking Instructions ......................................................xi

General Instructions on Usage ................................................................................ xii

Two Year Warranty .................................................................................................. xiii

1. Introduction ............................................................................. 1 - 3

1.1 Board Overview ....................................................................................... 1 - 3

1.2 CP-RIO6-001/-DD-216/-HD/-HD-216 Feature Comparison .................... 1 - 4

1.3 Board Diagrams ...................................................................................... 1 - 4

1.3.1 Functional Block Diagrams ............................................................. 1 - 5

1.3.2 Front Panels ................................................................................... 1 - 7

1.3.3 Board Layout .................................................................................. 1 - 8

1.4 Technical Specification .......................................................................... 1 - 10

1.5 Standards .............................................................................................. 1 - 12

1.6 Related Publications ............................................................................. 1 - 13

2. Functional Description ........................................................... 2 - 3

2.1 Board Interfaces ...................................................................................... 2 - 3

2.1.1 USB Interfaces ................................................................................ 2 - 3

2.1.1.1 Front Panel USB Connectors J6 and J7 ................................ 2 - 3

2.1.1.2 Onboard USB NAND Flash Connector J18 ........................... 2 - 4

2.1.2 Digital Video Interfaces ................................................................... 2 - 5

ID 1043-5620, Rev. 2.0 Page iii

Preface CP-RIO6-001/-DD-216/-HD/-HD-216

2.1.3 Gigabit Ethernet Interfaces .............................................................2 - 6

2.1.4 Serial ATA Interfaces .......................................................................2 - 7

2.1.4.1 SATA Connector J17 ..............................................................2 - 7

2.1.4.2 SATA Connector J19 (optional) ..............................................2 - 8

2.1.5 COM Interfaces ...............................................................................2 - 9

2.1.6 FAN Connectors ............................................................................2 - 10

2.1.7 Rear I/O interface on Compact PCI Connectors rJ3, rJ4 and rJ5 . 2 - 11

3. Installation ................................................................................ 3 - 3

3.1 Safety Requirements ...............................................................................3 - 3

3.2 Rear I/O Module Installation Procedures .................................................3 - 4

3.3 Rear I/O Module Removal Procedures ....................................................3 - 5

3.4 Installation of Peripheral Devices ............................................................3 - 5

3.4.1 USB Device Installation ...................................................................3 - 5

3.4.2 USB 2.0 NAND Flash Module Installation .......................................3 - 6

3.4.3 Installation of an External Serial ATA Device ..................................3 - 6

3.4.4 Installation of a 2.5” SATA HDD/SSD Device ..................................3 - 7

Page iv ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Preface

List of Tables

1-1 CP-RIO6-001/-DD-216/-HD/-HD-216 Feature Comparison ....................... 1 - 4

1-2 CP-RIO6-001/-DD-216/-HD/-HD-216 Main Specifications ...................... 1 - 10

1-3 Standards for the CP-RIO6-001/-DD-216/-HD/-HD-216 .......................... 1 - 12

1-4 Related Publications ................................................................................ 1 - 13

2-1 USB Con. J6 and J7 Pinout ....................................................................... 2 - 3

2-2 USB NAND Flash Con. J18 Pinout ............................................................ 2 - 4

2-3 DVI Connectors J9/J11 Pinouts ................................................................. 2 - 5

2-4 Pinout of Dual GbE Connector J8A/B ........................................................ 2 - 6

2-5 SATA Connector J17 Pinout ...................................................................... 2 - 7

2-6 SATA Connector J19 Pinout ...................................................................... 2 - 8

2-6 Serial Port Connector J15 (RS-232/RS-422) Pinout ................................. 2 - 9

2-7 Serial Port Connector J16 (RS-232) Pinout ............................................... 2 - 9

2-8 Fan Control Con. J12 and J13 Pinout ..................................................... 2 - 10

2-9 CP-RIO6-001/-HD Rear I/O CompactPCI Connector rJ3 Pinout ............. 2 - 12

2-10 CP-RIO6-001/-HD Rear I/O CompactPCI Connector rJ3 Signals ........... 2 - 12

2-11 CP-RIO6-001- /DD-216/HD-216 Rear I/O CompactPCI Connector rJ3

Pinout ...................................................................................................... 2 - 13

2-12 CP-RIO6-001- /DD-216/HD-216 Rear I/O CompactPCI Connector rJ3

Signals ..................................................................................................... 2 - 13

2-13 Rear I/O CompactPCI Connector rJ4 Pinout ........................................... 2 - 14

2-15 Rear I/O CompactPCI Rear I/O Connector rJ5 Signals ........................... 2 - 15

2-14 Rear I/O CompactPCI Connector rJ5 Pinout ........................................... 2 - 15

ID 1043-5620, Rev. 2.0 Page v

Preface CP-RIO6-001/-DD-216/-HD/-HD-216

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Page vi ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Preface

List of Figures

1-1 CP-RIO6-001/CP-RIO6-001-DD-216 Functional Block Diagram ............. 1 - 5

1-2 CP-RIO6-001-HD/CP-RIO6-001-HD-216 Functional Block Diagram ...... 1 - 6

1-3 CP-RIO6-001/-DD-216/-HD/-HD-216 Front Panels ................................. 1 - 7

1-4 CP-RIO6-001/CP-RIO6-001-DD-216 Board Layout – Front View ........... 1 - 8

1-5 CP-RIO6-001-HD/CP-RIO6-001-HD-216 Board Layout – Front View ..... 1 - 9

2-1 USB Con. J6 and J7 ................................................................................ 2 - 3

2-2 USB NAND Flash Con. J18 ..................................................................... 2 - 4

2-3 DVI Connectors J9/J11 ............................................................................ 2 - 5

2-4 Dual Gigabit Ethernet Con. J8A/B .......................................................... 2 - 6

2-5 SATA Con. J17 ......................................................................................... 2 - 7

2-6 SATA Connector J19 ................................................................................ 2 - 8

2-7 Serial Port Connector J15/J16 ................................................................. 2 - 9

2-8 Fan Control Con. J12 and J13 ............................................................... 2 - 10

2-9 Rear I/O CompactPCI Connectors rJ3, rJ4 and rJ5 .............................. 2 - 11

3-1 Placement of the 2.5” SATA HDD/SSD

on the CP-RIO6-001- /HD/HD-216 .......................................................... 3 - 7

ID 1043-5620, Rev. 2.0 Page vii

Preface CP-RIO6-001/-DD-216/-HD/-HD-216

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Page viii ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Preface

Proprietary Note

This document contains information proprietary to Kontron. It may not be copied or transmitted
by any means, disclosed to others, or stored in any retrieval system or media without the prior
written consent of Kontron or one of its authorized agents.

The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or
for any liability arising from the use or application of any circuit, product, or example shown in
this document.

Kontron reserves the right to change, modify, or improve this document or the product
described herein, as seen fit by Kontron without further notice.

Trademarks

Kontron, the PEP logo and, if occurring in this manual, “CXM” are trademarks owned by Kon­tron, Kaufbeuren (Germany). In addition, this document may include names, company logos
and trademarks, which are registered trademarks and, therefore, proprietary to their respective
owners.

Environmental Protection Statement

This product has been manufactured to satisfy environmental protection requirements where
possible. Many of the components used (structural parts, printed circuit boards, connectors,
batteries, etc.) are capable of being recycled.

Final disposition of this product after its service life must be accomplished in accordance with
applicable country, state, or local laws or regulations.

ID 1043-5620, Rev. 2.0 Page ix

Preface CP-RIO6-001/-DD-216/-HD/-HD-216

Explanation of Symbols

Caution, Electric Shock!

This symbol and title warn of hazards due to electrical shocks (> 60V)
when touching products or parts of them. Failure to observe the pre­cautions indicated and/or prescribed by the law may endanger your
life/health and/or result in damage to your material.

Please refer also to the section “High Voltage Safety Instructions” on
the following page.

Warning, ESD Sensitive Device!

This symbol and title inform that electronic boards and their compo­nents are sensitive to static electricity. Therefore, care must be taken
during all handling operations and inspections of this product, in
order to ensure product integrity at all times.

Please read also the section “Special Handling and Unpacking
Instructions” on the following page.

Warning!

This symbol and title emphasize points which, if not fully understood
and taken into consideration by the reader, may endanger your health
and/or result in damage to your material.

Note ...

This symbol and title emphasize aspects the reader should read
through carefully for his or her own advantage.

Page x ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Preface

For Your Safety

Your new Kontron product was developed and tested carefully to provide all features
necessary to ensure its compliance with electrical safety requirements. It was also designed
for a long fault-free life. However, the life expectancy of your product can be drastically reduced
by improper treatment during unpacking and installation. Therefore, in the interest of your own
safety and of the correct operation of your new Kontron product, you are requested to conform
with the following guidelines.

High Voltage Safety Instructions

Warning!

All operations on this device must be carried out by sufficiently skilled
personnel only.

Caution, Electric Shock!

Before installing a not hot-swappable Kontron product into a system
always ensure that your mains power is switched off. This applies
also to the installation of piggybacks.

Serious electrical shock hazards can exist during all installation,
repair and maintenance operations with this product. Therefore,
always unplug the power cable and any other cables which provide
external voltages before performing work.

Special Handling and Unpacking Instructions

ESD Sensitive Device!

Electronic boards and their components are sensitive to static elec­tricity. Therefore, care must be taken during all handling operations
and inspections of this product, in order to ensure product integrity at
all times.

Do not handle this product out of its protective enclosure while it is not used for operational
purposes unless it is otherwise protected.

Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where
a safe work station is not guaranteed, it is important for the user to be electrically discharged
before touching the product with his/her hands or tools. This is most easily done by touching a
metal part of your system housing.

It is particularly important to observe standard anti-static precautions when changing piggy­backs, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory
backup, ensure that the board is not placed on conductive surfaces, including anti-static plas­tics or sponges. They can cause short circuits and damage the batteries or conductive circuits
on the board.

ID 1043-5620, Rev. 2.0 Page xi

Preface CP-RIO6-001/-DD-216/-HD/-HD-216

General Instructions on Usage

In order to maintain Kontron’s product warranty, this product must not be altered or modified in
any way. Changes or modifications to the device, which are not explicitly approved by Kontron
and described in this manual or received from Kontron’s Technical Support as a special
handling instruction, will void your warranty.

This device should only be installed in or connected to systems that fulfill all necessary
technical and specific environmental requirements. This applies also to the operational
temperature range of the specific board version, which must not be exceeded. If batteries are
present, their temperature restrictions must be taken into account.

In performing all necessary installation and application operations, please follow only the
instructions supplied by the present manual.

Keep all the original packaging material for future storage or warranty shipments. If it is
necessary to store or ship the board, please re-pack it as nearly as possible in the manner in
which it was delivered.

Special care is necessary when handling or unpacking the product. Please consult the special
handling and unpacking instruction on the previous page of this manual.

Page xii ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Preface

Two Year Warranty

Kontron grants the original purchaser of Kontron’s products a TWO YEAR LIMITED HARDWARE

WARRANTY

implied by anyone on behalf of Kontron are valid unless the consumer has the express written
consent of Kontron.

Kontron warrants their own products, excluding software, to be free from manufacturing and
material defects for a period of 24 consecutive months from the date of purchase. This warranty
is not transferable nor extendible to cover any other users or long-term storage of the product.
It does not cover products which have been modified, altered or repaired by any other party
than Kontron or their authorized agents. Furthermore, any product which has been, or is sus­pected of being damaged as a result of negligence, improper use, incorrect handling, servicing
or maintenance, or which has been damaged as a result of excessive current/voltage or tem­perature, or which has had its serial number(s), any other markings or parts thereof altered,
defaced or removed will also be excluded from this warranty.

If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may
return the product at the earliest possible convenience to the original place of purchase, togeth­er with a copy of the original document of purchase, a full description of the application the
product is used on and a description of the defect. Pack the product in such a way as to ensure
safe transportation (see our safety instructions).

as described in the following. However, no other warranties that may be granted or

Kontron provides for repair or replacement of any part, assembly or sub-assembly at their own
discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, re­funding or replacement of any part, the ownership of the removed or replaced parts reverts to
Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the
repaired or replaced items, will be transferred to cover the new or repaired items. Any exten­sions to the original guarantee are considered gestures of goodwill, and will be defined in the
“Repair Report” issued by Kontron with the repaired or replaced item.

Kontron will not accept liability for any further claims resulting directly or indirectly from any
warranty claim, other than the above specified repair, replacement or refunding. In particular,
all claims for damage to any system or process in which the product was employed, or any loss
incurred as a result of the product not functioning at any given time, are excluded. The extent
of Kontron liability to the customer shall not exceed the original purchase price of the item for
which the claim exists.

Kontron issues no warranty or representation, either explicit or implicit, with respect to its
products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or
purpose. As a result, the products are sold “as is,” and the responsibility to ensure their
suitability for any given task remains that of the purchaser. In no event will Kontron be liable for
direct, indirect or consequential damages resulting from the use of our hardware or software
products, or documentation, even if Kontron were advised of the possibility of such claims prior
to the purchase of the product or during any period since the date of its purchase.

Please remember that no Kontron employee, dealer or agent is authorized to make any
modification or addition to the above specified terms, either verbally or in any other form, written
or electronically transmitted, without the company’s consent.

ID 1043-5620, Rev. 2.0 Page xiii

Preface CP-RIO6-001/-DD-216/-HD/-HD-216

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Page xiv ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Introduction

Chapter 1

1

Introduction

ID 1043-5620, Rev. 2.0 Page 1 - 1

Introduction CP-RIO6-001/-DD-216/-HD/-HD-216

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Page 1 - 2 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Introduction

1. Introduction

1.1 Board Overview

The CP-RIO6-001, the CP-RIO6-001-DD-216, the CP-RIO6-001-HD, and the CP-RIO6-001­HD-216 are 6U CompactPCI rear transition modules designed for use with Kontron 6U
CompactPCI CPU boards and provide comprehensive rear I/O functionality for peripherals. In
order to use these modules, a special 6U CompactPCI backplane with rear I/O support as well
as a compatible and correctly configured CPU board are required.

All four modules provide various data and communication interfaces as well as support for one
optional USB 2.0 NAND Flash module and one external SATA device. In addition, the CP­RIO6-001-HD and the CP-RIO6-001-HD-216 provide support for one onboard 2.5" SATA HDD/
SSD.

The CP-RIO6-001 comes with three USB 2.0 ports, two Gigabit Ethernet ports with LED sig­nals, two digital video ports, one onboard SATA port, two onboard COM ports and two onboard
fan connectors.

The CP-RIO6-001-DD-216 comes with three USB 2.0 ports, two digital video ports, one on­board SATA port, two onboard COM ports and two onboard fan connectors. On the front panel,
the CP-RIO6-001-DD-216 is populated with a dual Ethernet connector. However, this connec­tor has no functionality and has protective caps installed. The CP-RIO6-001-DD-216 is intend­ed for use in a PICMG 2.16 backplane.

The CP-RIO6-001-HD comes with three USB 2.0 ports, two Gigabit Ethernet ports with LED
signals, one digital video port, two onboard SATA ports, two onboard COM ports and two on­board fan connectors.

The CP-RIO6-001-HD-216 comes with three USB 2.0 ports, one digital video port, two onboard
SATA ports, two onboard COM ports and two onboard fan connectors. On the front panel, the
CP-RIO6-001-HD-216 is populated with a dual Ethernet connector. However, this connector
has no functionality and has protective caps installed. The CP-RIO6-001-HD-216 is intended
for use in a PICMG 2.16 backplane.

All modules provide three CompactPCI connectors for connection to the backplane.

ID 1043-5620, Rev. 2.0 Page 1 - 3

Introduction CP-RIO6-001/-DD-216/-HD/-HD-216

1.2 CP-RIO6-001/-DD-216/-HD/-HD-216 Feature Comparison

The following table provides a feature comparison of the CP-RIO6-001/-DD-216/-HD/-HD-216
modules.

Table 1-1: CP-RIO6-001/-DD-216/-HD/-HD-216 Feature Comparison

PORT CP-RIO6-001

Digital video port 2 2 1 1

Gigabit Ethernet 2 -- * 2 -- *

Ports

Front Panel

USB 2.0 2 2 2 2

COM 2 2 2 2

USB 2.0 NAND
Flash

SATA port for an
external SATA
device

Onboard Ports

SATA port for an
onboard HDD/SSD

FAN 2 2 2 2

1111

1111

-- -- 1 1

CP-RIO6-001-

DD-216

CP-RIO6-001-

HD

CP-RIO6-001-

HD-216

* The CP-RIO6-001-DD-216 and CP-RIO6-001-HD-216 are populated with an Ethernet

connector, J8A/B, but the Ethernet interface is isolated on the CompactPCI connector rJ3.
Flat dummy plugs are fitted to these connectors as protective caps to prevent their
unintentional use.

1.3 Board Diagrams

The following diagrams provide additional information concerning the boards’ functionality and
component layout.

Page 1 - 4 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Introduction

xxx

xxx

Onboard
Connector

Front Panel
Connector

CPCI

Connectors

rJ3

rJ4

rJ5

SATA

Connector

(7-pin)

H

D

M

I

/

D

V

I

S

A

T

A

xxx

Controller
/ Driver

HDMI/DVI

DVI

Connector

DVI

Connector

RS-232

2x GbE

2x Mag

2

x

E

t

h

e

r

n

e

t

2

x

E

t

h

USB NAND

Flash

2x USB2.0

2x USB

U

S

B

COM2

(10-pin)

R

S

-

2

3

2

/

R

S

-

4

2

2

FAN1
FAN2

Sense

Not available on the
CP-RIO6-001-DD-216

COM1

(10-pin)

1.3.1 Functional Block Diagrams

Figure 1-1: CP-RIO6-001/CP-RIO6-001-DD-216 Functional Block Diagram

ID 1043-5620, Rev. 2.0 Page 1 - 5

Introduction CP-RIO6-001/-DD-216/-HD/-HD-216

xxx

xxx

Onboard
Connector

Front Panel
Connector

CPCI

Connectors

rJ3

rJ4

rJ5

SATA

Connector

(7-pin)

S

A

T

A

xxx

Controller
/ Driver

HDMI/

DVI

DVI

Connector

RS-232

SATA

Socket

S

A

T

A

2x GbE

2x Mag

2

x

E

t

h

e

r

n

e

t

2

x

E

t

h

USB NAND

Flash

2x USB2.0

2x USB

U

S

B

COM2

(10-pin)

R

S

-

2

3

2

/

R

S

-

4

2

2

FAN1
FAN2

Sense

Not available on the
CP-RIO6-001-HD-216

COM1

(10-pin)

Figure 1-2: CP-RIO6-001-HD/CP-RIO6-001-HD-216 Functional Block Diagram

Page 1 - 6 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Introduction

CP-RIO6-001-DD-216 CP-RIO6-001-HD-216CP-RIO6-001-HDCP-RIO6-001

1.3.2 Front Panels

Figure 1-3: CP-RIO6-001/-DD-216/-HD/-HD-216 Front Panels

ID 1043-5620, Rev. 2.0 Page 1 - 7

Introduction CP-RIO6-001/-DD-216/-HD/-HD-216

rJ3

rJ5

rJ4

USB

USB

Magn.

Magn.

J6

J7

GbE

B

GbE

A

J8

J16

(COM A)

J15

(COM B)

J17

(SATA)

HDMI/DVI

J11

HDMI/DVI

J9

Protective
Caps

CP-RIO6-001-DD-216 only

J18

USB

NAND

Flash

1
2

10

9

1

2

10 9

12

10

9

1

1

J12

J13

17

1.3.3 Board Layout

Figure 1-4: CP-RIO6-001/CP-RIO6-001-DD-216 Board Layout – Front View

Page 1 - 8 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Introduction

DVI/HDMI

J9

CP-RIO6-001-HD-216 only

J18

USB

NAND

Flash

1
2

10

9

1

2

10 9

12

10

9

1

1

J12

J13

17

S1

J19

(SATA)

HDD

rJ3

rJ5

rJ4

USB

USB

Magn.

Magn.

J6

J7

J8

J16

(COM A)

J15

(COM B)

J17

(SATA)

Protective
Caps

Figure 1-5: CP-RIO6-001-HD/CP-RIO6-001-HD-216 Board Layout – Front View

ID 1043-5620, Rev. 2.0 Page 1 - 9

Introduction CP-RIO6-001/-DD-216/-HD/-HD-216

1.4 Technical Specification

Table 1-2: CP-RIO6-001/-DD-216/-HD/-HD-216 Main Specifications

CP-RIO6-001/-DD-216/

-HD/-HD-216

Digital Video CP-RIO6-001, CP-RIO6-001-DD-216:

SPECIFICATIONS

• Two digital video interfaces implemented as two 29-pin DVI-I con-

nectors, J9 and J11, supporting HDMI and DVI signaling for digital
monitors (no analog video signals on these connectors)

CP-RIO6-001-HD, CP-RIO6-001-HD-216:

• One digital video interface implemented as a 29-pin DVI-I connector,

J9, for connecting a monitor with a DVI/HDMI interface (no analog
video signals on this connector)

Ethernet CP-RIO6-001, CP-RIO6-001-HD:

• Two Gigabit Ethernet interfaces implemented as a dual RJ-45 con-

Front Panel Interfaces

nector, J8A/B

CP-RIO6-001-DD-216, CP-RIO6-001-HD-216:

• Ethernet not supported due to the fact that the Ethernet interface is

isolated on the CompactPCI connector rJ3

USB Two USB 2.0 interfaces on type A connectors, J6 and J7

SATA CP-RIO6-001, CP-RIO6-001-DD-216:

• One SATA interface implemented as one onboard connector, J17,

for connecting a SATA device via a SATA cable

CP-RIO6-001-HD, CP-RIO6-001-HD-216:

Two SATA interfaces implemented as two onboard connectors:

• One SATA connector, J17, for connecting a SATA device via a

SATA cable

• One SATA connector, J19, for installing a 2.5” SATA HDD/SSD

(optional)

USB One onboard connector, J18, for connecting one USB 2.0 NAND Flash

module

Onboard Interfaces

COM Two onboard COM ports implemented as two 10-pin, 2.54 mm onboard

connectors, J15 and J16

Fan Two fan connectors, J12 and J13, with PWM control and sense inputs for

monitoring the fan speed.

CompactPCI Three CompactPCI connectors, rJ3, rJ4 and rJ5, for connecting the

module to the backplane

Page 1 - 10 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Introduction

Note ...

When additional components are installed, refer
to their operational specifications as this will influ­ence the modules’ operational and storage tem­perature.

Table 1-2: CP-RIO6-001/-DD-216/-HD/-HD-216 Main Specifications (Continued)

CP-RIO6-001/-DD-216/

-HD/-HD-216

Temperature Range Operational: 0°C to +60°C Standard

-40°C to +85°C E2 (optional)

Storage: -55°C to +85°C Without any additional components

General

Mechanical 6U, 4HP, CompactPCI-compliant form factor

Dimensions 233.35 mm x 80 mm

Board Weight CP-RIO6-001: 224 g (without USB NAND Flash module)

CP-RIO6-001-DD-216: 224 g (without USB NAND Flash module)

CP-RIO6-001-HD: 218 g (without USB NAND Flash module)

CP-RIO6-001-HD-216: 218 g (without USB NAND Flash module)

SPECIFICATIONS

ID 1043-5620, Rev. 2.0 Page 1 - 11

Introduction CP-RIO6-001/-DD-216/-HD/-HD-216

1.5 Standards

The CP-RIO6-001/-DD-216/-HD/-HD-216 complies with the requirements of the following
standards:

Table 1-3: Standards for the CP-RIO6-001/-DD-216/-HD/-HD-216

TYPE ASPECT STANDARD REMARKS

CE Emission EN55022

EN61000-6-3

Immission EN55024

EN61000-6-2

Electrical Safety EN60950-1 --

Mechanical Mechanical Dimen-

sions

Environmental Climatic Humidity IEC60068-2-78 93% RH at 40°C, non-condensing

WEEE Directive 2002/96/EC Waste electrical and electronic equipment

RoHS Directive 2002/95/EC Restriction of the use of certain hazardous

Vibration
(Sinusoidal)

Single Shock IEC61131-2

IEEE 1101.10 --

IEC61131-2

IEC60068-2-6

IEC60068-2-27

--

--

substances in electrical and electronic
equipment

Test parameters (without protective caps):

• 5-150 (Hz) frequency range

• 1 (g) acceleration

• 1 (oct/min) sweep rate

• 10 cycles/axis

• 3 axes

Test parameters:

• 15 (g) acceleration

• 11 (ms) pulse duration

• 3 shocks per direction

• 6 directions

• 5 (s) recovery time

Note ...

Kontron performs comprehensive environmental testing of its products in accor­dance with applicable standards.

Customers desiring to perform further environmental testing of Kontron prod­ucts must contact Kontron for assistance prior to performing any such testing.
This is necessary, as it is possible that environmental testing can be destructive
when not performed in accordance with the applicable specifications.

In particular, for example, boards without conformal coating must not be
exposed to a change of temperature exceeding 1K/minute, averaged over a
period of not more than five minutes. Otherwise, condensation may cause irre­versible damage, especially when the board is powered up again.

Kontron does not accept any responsibility for damage to products resulting
from destructive environmental testing.

Page 1 - 12 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Introduction

1.6 Related Publications

The following publications contain information relating to the CP-RIO6-001/-DD-216/-HD/-HD-

216.

Table 1-4: Related Publications

PRODUCT PUBLICATION

CompactPCI Systems and
Boards

All Kontron products Product Safety and Implementation Guide, ID 1021-9142

CompactPCI Specification 2.0, Rev. 3.0

CompactPCI Packet Switching Backplane Specification PICMG 2.16 Rev. 1.0
(CP-RIO6-001-DD-216/CP-RIO6-001-HD-216)

Kontron CompactPCI Backplane Manual, ID 24229

ID 1043-5620, Rev. 2.0 Page 1 - 13

Introduction CP-RIO6-001/-DD-216/-HD/-HD-216

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Page 1 - 14 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Functional Description

Chapter 1

2

Functional Description

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Functional Description CP-RIO6-001/-DD-216/-HD/-HD-216

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Page 2 - 2 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Functional Description

Figure 2-1: USB Con. J6 and J7

J7

J6

1324

1324

Table 2-1: USB Con. J6 and J7 Pinout

PIN SIGNAL FUNCTION I/O

1VCC VCC --

2 UV0- Differential USB- I/O

3 UV0+ Differential USB+ I/O

4GND GND --

2. Functional Description

2.1 Board Interfaces

2.1.1 USB Interfaces

The CP-RIO6-001/-DD-216/-HD/-HD-216 rear I/O module supports three USB 2.0 ports, two
on the front I/O and one onboard for the USB NAND Flash module. All ports are high-speed,
full-speed, and low-speed capable. One USB peripheral may be connected to each port. For
connecting more USB devices to the CP-RIO6-001/-DD-216/-HD/-HD-216 than there are
available ports, an external USB hub is required.

Note ...

The USB host interfaces can be used with maximum 500 mA continuous load
current as specified in the Universal Serial Bus Specification, Revision 2.0.
Short-circuit protection is a function of the CPU board used with this rear I/O
module. All the signal lines are EMI-filtered.

Note ...

The rear I/O interface supports the USB 1.1 and USB 2.0 standards. For USB

2.0 it is strongly recommended to use a cable length not exceeding 3 meters.

2.1.1.1 Front Panel USB Connectors J6 and J7

On the front panel of the CP-RIO6-001/-DD-216/-HD/-HD-216 rear I/O module, there are two
USB interfaces implemented on two 4-pin connectors with the following pinout:

ID 1043-5620, Rev. 2.0 Page 2 - 3

Functional Description CP-RIO6-001/-DD-216/-HD/-HD-216

Figure 2-2: USB NAND Flash Con. J18

1

210

9

Table 2-2: USB NAND Flash Con. J18 Pinout

PIN SIGNAL FUNCTION I/O

1VCC VCC --

3 UV0- Differential USB- I/O

5 UV0+ Differential USB+ I/O

7GND GND --

9Key

2, 4, 6, 8 NC Not connected --

10 Res. Reserved --

2.1.1.2 Onboard USB NAND Flash Connector J18

The CP-RIO6-001/-DD-216/-HD/-HD-216 rear I/O module has one onboard USB interface im­plemented on a 9-pin connector, J18, with the following pinout.

The J18 connector is used to connect an optional USB 2.0 NAND Flash module qualified by
Kontron. The USB 2.0 NAND Flash module is a USB 2.0-based NAND Flash drive with a built­in full hard-disk emulation and a high data transfer rate. It is optimized for embedded systems
providing high performance, reliability and security.

Note ...

Only qualified USB 2.0 NAND Flash modules from Kontron are authorized for
use with the CP-RIO6-001/-DD-216/-HD/-HD-216. Use of unqualified USB 2.0
NAND Flash modules or improper installation will void the warranty and may
result in damage to the CP-RIO6-001/-DD-216/-HD/-HD-216 or the system.

Page 2 - 4 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Functional Description

1

8

C1

C2

C5

17

24

C3

C4

2.1.2 Digital Video Interfaces

The CP-RIO6-001/-DD-216/-HD/-HD-216 provides up to two digital video interfaces with sup­port for HDMI and DVI signaling depending on the CPU board and the monitor capability.

The CP-RIO6-001 and CP-RIO6-001-DD-216 rear I/O modules provide two digital video inter­faces implemented as two 29-pin DVI connectors, J9 and J11, which allow for simultaneous
connection of two digital monitors. This feature is referred to as dual head support.

The CP-RIO6-001-HD and CP-RIO6-001-HD-216 provide one digital video interface
implemented as one 29-pin DVI connector, J9, for connecting a digital monitor.

Figure 2-3: DVI Connectors J9/J11

The following table indicates the pinout of the DVI Connectors J9/J11.

Table 2-3: DVI Connectors J9/J11 Pinouts

PIN SIGNAL DESCRIPTION I/O PIN SIGNAL DESCRIPTION I/O

1 TMDS Data 2- TMDS* Link - O 2 TMDS Data 2+ TMDS* Link + O

3 GND Ground -- 4 NC Not connected --

5 NC Not connected -- 6 DDC Clock

7 DDC Data

9 TMDS Data 1- TMDS Link - O 10 TMDS Data 1+ TMDS Link + O

11 GND Ground -- 12 NC Not connected --

13 NC Not connected -- 14 VCC Power +5 V, 0.5A fused --

15 GND Ground -- 16 HPDETECT Hot Plug Detect I

17 TMDS Data 0- TMDS Link - O 18 TMDS Data 0+ TMDS Link + O

19 GND Ground -- 20 NC Not connected --

21 NC Not connected -- 22 GND Ground --

23 TMDS Clock + TMDS Link + O 24 TMDS Clock - TMDS Link - O

C1 NC Not connected -- C2 NC Not connected --

C3 NC Not connected -- C4 NC Not connected --

C5 GND Ground --

2

I

C™ Data

I/O 8 NC Not connected --

2

C™ Clock

I

O

ID 1043-5620, Rev. 2.0 Page 2 - 5

Functional Description CP-RIO6-001/-DD-216/-HD/-HD-216

Figure 2-4: Dual Gigabit Ether-

net Con. J8A/B

J8B

J8A

8

1

8

1

Table 2-4: Pinout of Dual GbE Connector J8A/B

PIN

MDI / STANDARD ETHERNET CABLE

10BASE-T 100BASE-TX 1000BASE-T

I/O SIGNAL I/O SIGNAL I/O SIGNAL

1 O TX+ O TX+ I/O BI_DA+

2 O TX- O TX- I/O BI_DA-

3 I RX+ I RX+ I/O BI_DB+

4----I/OBI_DC+

5----I/OBI_DC-

6 I RX- I RX- I/O BI_DB-

7----I/OBI_DD+

8----I/OBI_DD-

2.1.3 Gigabit Ethernet Interfaces

The CP-RIO6-001 and the CP-RIO6-001-HD provide a Gigabit Ethernet interface implemented
as one dual, RJ-45 Ethernet connector J8A/B.

The CP-RIO6-001-DD-216 and CP-RIO6-001-HD-216 are populated with an Ethernet
connector, J8A/B, but the Ethernet interface is isolated on the CompactPCI connector rJ3. Flat
dummy plugs are fitted to these connectors as protective caps to prevent their unintentional
use.

Note ...

The Ethernet transmission can operate effectively with structured cable that
meets CAT5 cable or higher specifications.

Ethernet LED Status

ACT (green): This LED monitors network connection and activity. When this LED is lit, it means

that a link has been established. The LED blinks when network packets are sent or received
through the RJ-45 port. When this LED is not lit, there is no link established.

LINK (green): This LED lights up to indicate a successful 100Base-TX connection. When not
lit and the ACT-LED is active, the connection is operating at 1000Base-T or 10Base-T.

Page 2 - 6 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Functional Description

Figure 2-5: SATA Con. J17

71

Table 2-5: SATA Connector J17 Pinout

PIN SIGNAL DESCRIPTION I/O

1 GND Ground signal --

2 SATA_TX+ Differential Transmit + O

3 SATA_TX- Differential Transmit - O

4 GND Ground signal --

5 SATA_RX- Differential Receive - I

6 SATA_RX+ Differential Receive + I

7 GND Ground signal --

2.1.4 Serial ATA Interfaces

The CP-RIO6-001 and CP-RIO6-001-DD-216 provide one Serial ATA (SATA) interface for con­necting a SATA device to the module via a SATA cable. The CP-RIO6-001-HD and the CP­RIO6-001-HD-216 provide two SATA interfaces, one for connecting a standard 2.5" SATA
HDD/SSD and one for connecting a SATA device via a SATA cable.

The SATA interfaces are capable of supporting SATA 1.5Gb/s and SATA 3Gb/s signaling.

2.1.4.1 SATA Connector J17

The CP-RIO6-001/-DD-216/-HD/-HD-216 rear I/O module is equipped with a SATA connector,
J17, used to connect a standard SATA device to the rear I/O module via a SATA cable. The
rear I/O module will not exceed the thickness of 4HP when a Serial ATA cable is used.

The following figure and table provide pinout information for the SATA connector J17.

Note ...

To ensure secure connectivity, the SATA connector supports the use of SATA

3Gb/s cables (SATA cables with locking latch).

ID 1043-5620, Rev. 2.0 Page 2 - 7

Functional Description CP-RIO6-001/-DD-216/-HD/-HD-216

Figure 2-6: SATA Connector J19

Table 2-6: SATA Connector J19 Pinout

PIN SIGNAL FUNCTION I/O

Signal Segment Key

S1 GND Ground signal --

S2 SATA_TX+ Differential Transmit+ I

S3 SATA_TX- Differential Transmit- I

S4 GND Ground signal --

S5 SATA_RX- Differential Receive- O

S6 SATA_RX+ Differential Receive+ O

S7 GND Ground signal --

Signal Segment “L”

Central Connector Polarizer

Power Segment “L”

P1 3.3V 3.3V power --

P2 3.3V 3.3V power --

P3 3.3V 3.3V power --

P4 GND Ground signal --

P5 GND Ground signal --

P6 GND Ground signal --

P7 5V 5V power --

P8 5V 5V power --

P9 5V 5V power --

P10 GND Ground signal --

P11 RES Reserved --

P12 GND Ground signal --

P13 12V 12 V power --

P14 12V 12 V power --

P15 12V 12 V power --

Power Segment Key

Signal

Segment

Power

Segment

S1

S7

P1

P15

2.1.4.2 SATA Connector J19 (optional)

The CP-RIO6-001-HD and the CP-RIO6-001-HD-216 rear I/O modules are equipped with the
SATA connector J19 used to connect a 2.5” SATA HDD/SSD to the rear I/O module. The con­nector is divided into two segments, a signal segment and a power segment.

Page 2 - 8 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Functional Description

12

10 9

2.1.5 COM Interfaces

The CP-RIO6-001/-DD-216/-HD/-HD-216 rear I/O module provides two COM ports for con­necting RS-232 (COMA) and RS-232/RS-422 (COMB) devices, depending on the CPU board.
The following figures and tables provide pinout information for the onboard COM connectors
J15 (COM B) and J16 (COM A).

Figure 2-7: Serial Port Connector J15/J16

Table 2-6: Serial Port Connector J15 (RS-232/RS-422) Pinout

RS-232 SIGNALING

RS-422 SIGNALING

PIN

I/O DESCRIPTION SIGNAL SIGNAL DESCRIPTION I/O

I Data carrier detect DCD 1 RX+ Receive data + I

I Data send request DSR 2 RX- Receive data - I

I Receive data RXD 3 NC Not connected --

O Request to send RTS 4 NC Not connected --

O Transmit data TXD 5 TX+ Transmit data + O

I Clear to send CTS 6 TX- Transmit data - O

O Data terminal ready DTR 7 NC Not connected --

I Ring indicator RI 8 NC Not connected --

-- Signal ground GND 9 NC Not connected --

-- Not connected NC 10 NC Not connected --

Table 2-7: Serial Port Connector J16 (RS-232) Pinout

PIN SIGNAL DESCRIPTION I/O

1 DCD Data carrier detect I

2 DSR Data send request I

3 RXD Receive data I

4 RTS Request to send O

5 TXD Transmit data O

6 CTS Clear to send I

7 DTR Data terminal ready O

8 RI Ring indicator I

9 GND Signal ground --

10 NC Not connected --

ID 1043-5620, Rev. 2.0 Page 2 - 9

Functional Description CP-RIO6-001/-DD-216/-HD/-HD-216

Figure 2-8: Fan Control Con. J12

and J13

J12

FAN2

J13

FAN1

1

1

Table 2-8: Fan Control Con. J12 and J13 Pinout

PIN SIGNAL DESCRIPTION I/O

1 GND Signal ground --

2 PWM Fan Supply Voltage (12V) O

3 SENSE Fan Sense I

2.1.6 FAN Connectors

The CP-RIO6-001/-DD-216/-HD/-HD-216 module has two 3-pin, onboard fan connectors, J12
and J13, for connecting two external cooling fans.

Note ...

The maximum allowable continuous load current on each fan interface is 300 mA.

Page 2 - 10 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Functional Description

1

19

1

22

1

25

rJ5

rJ4

rJ3

Note:

Pinrow F: GND
Pinrow Z: NC

ABCDE

Z F

2.1.7 Rear I/O interface on Compact PCI Connectors rJ3, rJ4 and rJ5

The CP-RIO6-001/-DD-216/-HD/-HD-216 rear I/O module is equipped with three CompactPCI
rear I/O connectors, rJ3, rJ4 and rJ5.

Note ...

To support the rear I/O feature, a 6U CompactPCI backplane with rear I/O sup­port as well as a compatible and correctly configured CPU board are required.
Do not plug the CP-RIO6-001/-DD-216/-HD/-HD-216 into a backplane without
rear I/O support. Failure to comply with the above will result in damage to the
CP-RIO6-001/-DD-216/-HD/-HD-216.

Figure 2-9: Rear I/O CompactPCI Connectors rJ3, rJ4 and rJ5

ID 1043-5620, Rev. 2.0 Page 2 - 11

Functional Description CP-RIO6-001/-DD-216/-HD/-HD-216

Table 2-9: CP-RIO6-001/-HD Rear I/O CompactPCI Connector rJ3 Pinout

PIN Z A B C D E F

19 NC RIO_VCC RIO_VCC RIO_3.3V RIO_+12V RIO_-12V GND

18 NC LPa_DA+ LPa_DA- GND LPa_DC+ LPa_DC- GND

17 NC LPa_DB+ LPa_DB- GND LPa_DD+ LPa_DD- GND

16 NC LPb_DA+ LPb_DA- GND LPb_DC+ LPb_DC- GND

15 NC LPb_DB+ LPb_DB- GND LPb_DD+ LPb_DD- GND

14 NC LPa:LINK LPb:LINK LPab:CT1 LPc:LINK FAN:SENSE2 GND

13 NC LPa:ACT LPb:ACT NC NC FAN:SENSE1 GND

12 NC NC NC GND NC NC GND

11 NC NC NC GND NC NC GND

10 NC USB1:VCC USB0:VCC GND RSV USB2:VCC GND

9 NC USB1:D- USB1:D+ GND RSV RSV GND

8 NC USB0:D- USB0:D+ GND USB2:D- USB2:D+ GND

7 NC RIO_3.3V NC ID3 ID4 SPEAKER GND

6 NC RSV RSV RSV RSV RSV GND

5 NC RSV RSV RSV RSV RSV GND

4 NC SP1:RI

SP1:NC

3 NC SP1:RTS

SP1:NC

2 NC SP0:RI SP0:DTR SP0:CTS SP0:TX RSV GND

1 NC SP0:RTS SP0:RX SP0:DSR SP0:DCD ID1 GND

SP1:DTR

SP1:NC

SP1:RX

SP1:NC

SP1:CTS

SP1:TX-

SP1:DSR

SP1:RX-

SP1:TX

SP1:TX+

SP1:DCD

SP1:RX+

RSV GND

RSV GND

Warning!

The RIO_XXX signals are power supply INPUTS to supply the rear I/O module
with power from the CPU board. These pins MUST NOT be connected to any
other power source, either within the backplane itself or within a rear I/O module.

Failure to comply with the above will result in damage to your board.

The following table describes the signals of the rJ3 connector used on the CP-RIO6-001/-HD.

Table 2-10: CP-RIO6-001/-HD Rear I/O CompactPCI Connector rJ3 Signals

SIGNAL DESCRIPTION

SP0 COMA Signaling RS-232

SP1 COMB Signaling RS-232/RS-422

USB0 to USB2 USB Port Signaling

SPEAKER Standard PC Speaker

FAN Fan Sensoring

LPa Rear I/O LAN Port B

LPb Rear I/O LAN Port A

Page 2 - 12 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Functional Description

Table 2-11: CP-RIO6-001- /DD-216/HD-216 Rear I/O CompactPCI Connector rJ3 Pinout

PIN Z A B C D E F

19 NC RIO_VCC RIO_VCC RIO_3.3V RIO_+12V RIO_-12V GND

18 NC NC NC NC NC NC GND

17 NC NC NC NC NC NC GND

16 NC NC NC NC NC NC GND

15 NC NC NC NC NC NC GND

14 NC LPa:LINK LPb:LINK LPab:CT1 LPc:LINK FAN:SENSE2 GND

13 NC LPa:ACT LPb:ACT NC NC FAN:SENSE1 GND

12 NC NC NC GND NC NC GND

11 NC NC NC GND NC NC GND

10 NC USB1:VCC USB0:VCC GND RSV USB2:VCC GND

9 NC USB1:D- USB1:D+ GND RSV RSV GND

8 NC USB0:D- USB0:D+ GND USB2:D- USB2:D+ GND

7 NC RIO_3.3V NC ID3 ID4 SPEAKER GND

6 NC RSV RSV RSV RSV RSV GND

5 NC RSV RSV RSV RSV RSV GND

4 NC SP1:RI

SP1:NC

3 NC SP1:RTS

SP1:NC

2 NC SP0:RI SP0:DTR SP0:CTS SP0:TX RSV GND

1 NC SP0:RTS SP0:RX SP0:DSR SP0:DCD ID1 GND

SP1:DTR

SP1:NC

SP1:RX

SP1:NC

SP1:CTS

SP1:TX-

SP1:DSR

SP1:RX-

SP1:TX

SP1:TX+

SP1:DCD

SP1:RX+

RSV GND

RSV GND

Warning!

The RIO_XXX signals are power supply INPUTS to supply the rear I/O module
with power from the CPU board. These pins MUST NOT be connected to any
other power source, either within the backplane itself or within a rear I/O module.

Failure to comply with the above will result in damage to your board.

The following table describes the signals of the rJ3 connector used on the CP-RIO6-001- /DD­216/HD-216:

Table 2-12: CP-RIO6-001- /DD-216/HD-216 Rear I/O CompactPCI Connector rJ3 Signals

SIGNAL DESCRIPTION

SP0 COMA Signaling RS-232

SP1 COMB Signaling RS-232/RS-422

USB0 to USB2 USB Port Signaling

SPEAKER Standard PC Speaker

FAN Fan Sensoring

LPa Rear I/O LAN Port B status information for Ethernet LEDs

LPb Rear I/O LAN Port A status information for Ethernet LEDs

ID 1043-5620, Rev. 2.0 Page 2 - 13

Functional Description CP-RIO6-001/-DD-216/-HD/-HD-216

Table 2-13: Rear I/O CompactPCI Connector rJ4 Pinout

PIN Z A B C D E F

25 NC RSV RSV GND RSV RSV GND

24 NC RSV RSV GND RSV RSV GND

23 NC NC RIO_VCC GND NC RIO_3.3V GND

22 NC RSV RSV GND RSV RSV GND

21 NC RSV RSV GND RSV RSV GND

20 NC GND GND GND GND GND GND

19 NC RSV RSV GND RSV RSV GND

18 NC RSV RSV GND RSV RSV GND

17 NC GND GND GND GND GND GND

16 NC RSV RSV GND RSV RSV GND

15 NC RSV RSV GND RSV RSV GND

12-14 Key Area

11 NC RSV RSV GND RSV RSV GND

10 NC RSV RSV GND RSV RSV GND

9 NC GND GND GND GND GND GND

8 NC RSV RSV GND RSV RSV GND

7 NC RSV RSV GND RSV RSV GND

6 NC GND GND GND GND GND GND

5 NC RSV RSV GND RSV RSV GND

4 NC RSV RSV GND RSV RSV GND

3 NC GND GND GND GND GND GND

2 NC RSV RSV GND RSV RSV GND

1 NC RSV RSV GND RSV RSV GND

Warning!

The RIO_XXX signals are power supply INPUTS to supply the rear I/O module
with power from the CPU board. These pins MUST NOT be connected to any
other power source, either within the backplane itself or within a rear I/O mod­ule.

Failure to comply with the above will result in damage to your board.

Page 2 - 14 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Functional Description

Table 2-14: Rear I/O CompactPCI Connector rJ5 Pinout

PIN Z A B C D E F

22 NC RSV PWM1:OUT GND PWM2:OUT RSV GND

21 NC RSV RSV GND RSV RSV GND

20 NC RSV RSV GND RSV RSV GND

19 NC GND GND GND RSV RSV GND

18 NC DVI2:D0+ DVI2:D0- GND GND GND GND

17 NC DVI2:D2+ DVI2:D2- GND DVI2:D1+ DVI2:D1- GND

16 NC RSV DVI2:HPDET GND RSV RSV GND

15 NC DVI2:CLK+ DVI2:CLK- GND DVI2:SDA DVI2:SDC GND

14 NC GND GND GND GND GND GND

13 NC DVI1:D0+ DVI1:D0- GND DVI1:D1+ DVI1:D1- GND

12 NC DVI1:D2+ DVI1:D2- GND RSV RSV GND

11 NC RSV DVI1:HPDET GND DVI1:SDA DVI1:SDC GND

10 NC DVI1:CLK+ DVI1:CLK- GND RSV RSV GND

9 NC GND GND GND GND GND GND

8 NC HT3:TX+ HT3:TX- GND HT3:RX+ HT3:RX- GND

7 NC GND GND GND GND GND GND

6 NC RSV RSV GND RSV RSV GND

5 NC GND GND GND GND GND GND

4 NC HT1:TX+ HT1:TX- GND HT1:RX+ HT1:RX- GND

3 NC GND GND GND GND GND GND

2 NC RSV RSV GND RSV RSV GND

1 NC GND GND GND GND GND GND

The following table describes the signals of the rJ5 connector.

Table 2-15: Rear I/O CompactPCI Rear I/O Connector rJ5 Signals

SIGNAL DESCRIPTION

HT1 and HT3 SATA Port 1 and Port 3 Signaling

DVI1 HDMI/DVI signaling

DVI2 HDMI/DVI signaling

PWM Pulse width modulation output for fan

ID 1043-5620, Rev. 2.0 Page 2 - 15

Functional Description CP-RIO6-001/-DD-216/-HD/-HD-216

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CP-RIO6-001/-DD-216/-HD/-HD-216 Installation

Chapter 1

3

Installation

ID 1043-5620, Rev. 2.0 Page 3 - 1

Installation CP-RIO6-001/-DD-216/-HD/-HD-216

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Page 3 - 2 ID 1043-5620, Rev. 2.0

CP-RIO6-001/-DD-216/-HD/-HD-216 Installation

3. Installation

The CP-RIO6-001/-DD-216/-HD/-HD-216 has been designed for easy installation. However,
the following standard precautions, installation procedures, and general information must be
observed to ensure proper installation and to preclude damage to the CP-RIO6-001/-DD-216/

-HD/-HD-216, other system components, or injury to personnel.

3.1 Safety Requirements

The following safety precautions must be observed when installing or operating the CP-RIO6­001/-DD-216/-HD/-HD-216. Kontron assumes no responsibility for any damage resulting from
failure to comply with these requirements.

Caution!

Ensure that the system main power is removed prior to installing or removing
the CP-RIO6-001/-DD-216/-HD/-HD-216. Ensure that there are no other
external voltages or signals being applied to the CP-RIO6-001/-DD-216/-HD/­HD-216 or other boards within the system. Failure to do so could endanger
your life or health and may damage the CP-RIO6-001/-DD-216/-HD/-HD-216
or other system components including process-side signal conditioning
equipment.

ESD Equipment!

The CP-RIO6-001/-DD-216/-HD/-HD-216 contains electrostatically sensitive
devices. Please observe the necessary precautions to avoid damage to the
CP-RIO6-001/-DD-216/-HD/-HD-216:

• Discharge your clothing before touching the assembly. Tools must be dis­charged before use.

• Do not touch components, connector-pins or traces.

• If working at an anti-static workbench with professional discharging
equipment, please do not omit to use it.

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Installation CP-RIO6-001/-DD-216/-HD/-HD-216

3.2 Rear I/O Module Installation Procedures

To perform an installation of the rear I/O module in a system, proceed as follows:

1. Ensure that the safety requirements indicated Chapter 3.1 are observed.

Warning!

Failure to comply with the instruction below may cause damage to the
rear I/O module or result in improper system operation.

2. Ensure that the rear I/O module is compatible with the CPU board and the backplane
prior to installation.

Note ...

Ensure that the system components are properly configured for use with
the rear I/O module.

3. If appropriate, ensure that the onboard peripheral devices are properly installed prior to
installation.

4. Ensure that no power is applied to the system before proceeding.

Warning!

Even though power may be removed from the system, the rear I/O mod­ule’s front panel cables may have power applied which comes from an ex­ternal source.

In addition, these cables may be connected to devices that can be dam­aged by electrostatic discharging or short-circuiting of pins.

It is the responsibility of the system designer or integrator to ensure that
appropriate measures are taken to preclude damage to the system or in­jury to personnel which may arise from the handling of these cables (con­necting or disconnecting).

Kontron disclaims all liability for damages or injuries resulting from failure
to comply with the above.

Warning!

When performing the next step, DO NOT push the rear I/O module into the
backplane connectors. Use the ejector handles to seat the rear I/O module
into the backplane connectors.

5. Carefully insert the rear I/O module into the slot designated by the application require­ments for the rear I/O module until it makes contact with the backplane connectors.

6. Using both ejector handles, engage the rear I/O module with the backplane. When the
ejector handles are locked, the rear I/O module is engaged.

7. Fasten the two front panel retaining screws.

8. Connect all external interfacing cables to the rear I/O module as required.

9. Ensure that the rear I/O module and all required interfacing cables are properly secured.

The rear I/O module is now ready for operation.

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CP-RIO6-001/-DD-216/-HD/-HD-216 Installation

3.3 Rear I/O Module Removal Procedures

To remove the rear I/O module proceed as follows:

1. Ensure that the safety requirements indicated in Chapter 3.1 are observed.

Warning!

Care must be taken when applying the procedures below to ensure that
neither the rear I/O module nor system boards are physically damaged by
the application of these procedures.

2. Ensure that no power is applied to the system before proceeding.

Warning!

Even though power may be removed from the system, the rear I/O mod­ule’s front panel cables may have power applied which comes from an ex­ternal source.

In addition, these cables may be connected to devices that can be dam­aged by electrostatic discharging or short-circuiting of pins.

It is the responsibility of the system designer or integrator to ensure that
appropriate measures are taken to preclude damage to the system or in­jury to personnel which may arise from the handling of these cables (con­necting or disconnecting).

Kontron disclaims all liability for damages or injuries resulting from failure
to comply with the above.

3. Disconnect and secure any interfacing cables that may be connected to the rear I/O
module.

4. Unscrew the two front panel retaining screws.

5. Disengage the rear I/O module from the backplane by first unlocking the ejection handles
and then by pressing the handles as required until the rear I/O module is disengaged.

6. After disengaging the rear I/O module from the backplane, pull it out of the slot.

7. Dispose of the rear I/O module as required.

3.4 Installation of Peripheral Devices

The CP-RIO6-001/-DD-216/-HD/-HD-216 is designed to accommodate a variety of peripheral
devices whose installation varies considerably. The following chapters provide information re­garding installation aspects and not detailed procedures.

3.4.1 USB Device Installation

The CP-RIO6-001/-DD-216/-HD/-HD-216 supports all USB Plug and Play computer
peripherals (e.g. keyboard, mouse, printer, etc.).

Note ...

All USB devices may be connected or removed while the host or other
peripherals are powered up.

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Installation CP-RIO6-001/-DD-216/-HD/-HD-216

3.4.2 USB 2.0 NAND Flash Module Installation

One

USB 2.0 NAND Flash module may be connected to the

216

via the onboard USB 2.0 NAND Flash connector, J18.

The USB 2.0 NAND Flash module must be physically installed on the CP-RIO6-001/-DD-216/

-HD/-HD-216 prior to installation of the rear I/O module in a system.

During installation it is necessary to ensure that the USB 2.0 NAND Flash module is properly
seated in the onboard USB 2.0 NAND Flash connector, i.e. the pins are correctly aligned and
not bent.

Note ...

Only qualified USB 2.0 NAND Flash modules from Kontron are authorized for
use with the CP-RIO6-001/-DD-216/-HD/-HD-216. Use of unqualified USB 2.0
NAND Flash modules or improper installation will void the warranty and may
result in damage to the CP-RIO6-001/-DD-216/-HD/-HD-216 or the system.

If this module is ordered separately, it is delivered with two screws and a standoff to assemble
the module to the CP-RIO6-001/-DD-216/-HD/-HD-216. To do this, first install the standoff,
then mount the module itself and fixate it with the second screw.

CP-RIO6-001/-DD-216/-HD/-HD-

Refer to Figure 3-1 for placement of the USB 2.0 NAND Flash module.

3.4.3 Installation of an External Serial ATA Device

One external SATA device may be connected to the CP-RIO6-001/-DD-216/-HD/-HD-216 via
the onboard SATA connector J17 as well as the appropriate SATA cable.

Some symptoms of incorrectly installed SATA devices are:

• Device on a SATA channel does not spin up: check power cables and cabling. May also
result from a bad power supply or SATA device.

The SATA connector on the CP-RIO6-001/-DD-216/-HD/-HD-216 provides only a data
connection. The power for this device must be supplied by a separate connector. For
further information, refer to the respective documentation of the device.

• SATA device fail message at boot-up: may be a bad cable or lack of power going to the
drive.

Warning!

The incorrect connection of power or data cables may damage the SATA
device and/or the CP-RIO6-001/-DD-216/-HD/-HD-216.

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CP-RIO6-001/-DD-216/-HD/-HD-216 Installation

2.5” Serial ATA
HDD

/

SSD

mounting screws

mounting screws

standoff

mounting

screw

USB 2.0

NAND

FLASH

mounting

screw

3.4.4 Installation of a 2.5” SATA HDD/SSD Device

One 2.5” SATA HDD/SSD may be installed on the CP-RIO6-001-/HD/HD-216 via the onboard
SATA connector J19. During installation it is necessary to ensure that the SATA device is cor­rectly seated in the onboard SATA connector and properly secured via the four mounting
screws.

The following figure shows the placement of the 2.5” SATA HDD/SSD on the CP-RIO6-001­/HD/HD-216.

Figure 3-1: Placement of the 2.5” SATA HDD/SSD on the CP-RIO6-001- /HD/HD-216

Note ...

The CP-RIO6-001-/HD/HD-216 supports SATA devices with a maximum start­up current of 1.1 A (5.5 W) and a maximum operating current of 0.7 A (3.5 W)
on the 5 V voltage supply.

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