Kontron CP-RIO3-05 User Manual

» User Guide «

CP-RIO3-05

3U CompactPCI Rear Transition Module

Doc. ID: 1044-0711, Rev. 1.0

February 18, 2011

If it’s embedded, it’s Kontron.

P R E L I M I N A R Y

Preface CP-RIO3-04S

Revision History

Publication Title: CP-RIO3-05

3U CompactPCI Rear Transition Module

Doc. ID: 1044-0711

Rev. Brief Description of Changes Date of Issue

1.0 Initial issue 18-Feb-2011

Imprint

Kontron Modular Computers GmbH may be contacted via the following:

MAILING ADDRESS TELEPHONE AND E-MAIL

Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON
Sudetenstraße 7 [e-mail]
D - 87600 Kaufbeuren Germany

P R E L I M I N A R Y

For further information about other Kontron products, please visit our Internet web site:
www.kontron.com.

Disclaimer

Copyright © 201 1 Kontron AG. All righ ts reserved. All dat a is for information purposes only and
not guaranteed for legal purposes. Information has been carefully checked and is believed to
be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron
logo and all other trademarks or registered trademarks are the property of their respective own­ers and are recognized. Specifications are subject to change without notice.

Page ii ID 1044-0711, Rev. 1.0

CP-RIO3-05 Preface

Table of Contents

Revision History .........................................................................................................ii

Imprint ........................................................................................................................ii

Disclaimer ..................................................................................................................ii

Table of Contents ......................................................................................................iii

List of Tables ..............................................................................................................v

List of Figures ..........................................................................................................vii

Proprietary Note ........................................................................................................ix

Trademarks ...............................................................................................................ix

Environmental Protection Statement .........................................................................ix

Explanation of Symbols .............................................................................................x

For Your Safety .........................................................................................................xi

High Voltage Safety Instructions ...........................................................................xi

Special Handling and Unpacking Instructions ......................................................xi

General Instructions on Usage ................................................................................xii

Two Year Warranty ..................................................................................................xiii

1. Introduction ............................................................................. 1 - 3

1.1 Board Overview .......................................................................................1 - 3

1.2 Board Diagrams ......................................................................................1 - 3

1.2.1 Functional Block Diagram ...............................................................1 - 3

1.2.2 Front Panel .....................................................................................1 - 4

1.2.3 Board Layout ..................................................................................1 - 5

1.3 Technical Specification ............................................................................1 - 6

1.4 Standards ................................................................................................1 - 7

1.5 Related Publications ...............................................................................1 - 8

2. Functional Description ........................................................... 2 - 3

2.1 Board Interfaces ......................................................................................2 - 3

2.1.1 VGA Interface .................................................................................2 - 3

2.1.2 Gigabit Ethernet Interfaces .............................................................2 - 4

2.1.3 USB Interfaces ................................................................................2 - 5

P R E L I M I N A R Y

2.1.4 COM Interfaces ...............................................................................2 - 6

2.1.5 General Purpose Input/Output Port ................................................2 - 9

ID 1044-0711, Rev. 1.0 Page iii

Preface CP-RIO3-05

2.1.6 Serial ATA Interfaces .....................................................................2 - 10

2.1.7 Rear I/O Interface on CompactPCI Connector rJ2 ........................2 - 11

3. Installation ................................................................................3 - 3

3.1 Safety Requirements ...............................................................................3 - 3

3.2 Initial Installation Procedures ...................................................................3 - 4

3.3 Standard Removal Procedures ................................................................3 - 5

3.4 Installation of External Serial ATA Devices ..............................................3 - 6

P R E L I M I N A R Y

Page iv ID 1044-0711, Rev. 1.0

CP-RIO3-05 Preface

List of Tables

1-1 CP-RIO3-05 Main Specifications ............................................................... 1 - 6

1-2 Standards .................................................................................................. 1 - 7

1-3 Additional Standards for Modules Providing Ruggedized Service ............. 1 - 8

1-4 Related Publications .................................................................................. 1 - 8

2-1 D-Sub VGA Connector J8 Pinout .............................................................. 2 - 3

2-2 Pinout of Gigabit Ethernet Connectors J6 and J7 ..................................... 2 - 4

2-3 Dual USB Connector J9 Pinout ................................................................. 2 - 5

2-4 D-Sub COM Connector J2a (COM1) Pinout .............................................. 2 - 6

2-5 D-Sub COM Connector J3a (COM2) Pinout .............................................. 2 - 7

2-7 Onboard Serial Port Connector J3 (COM2) Pinout ................................... 2 - 8

2-6 Onboard Serial Port Connector J2 (COM1) Pinout ................................... 2 - 8

2-8 GPIO Connector J10 Pinout ...................................................................... 2 - 9

2-9 SATA Connectors J4 and J5 Pinout ......................................................... 2 - 10

2-10 Rear I/O CompactPCI Bus Connector rJ2 Pinout .................................... 2 - 12

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Page vi ID 1044-0711, Rev. 1.0

CP-RIO3-05 Preface

List of Figures

1-1 CP-RIO3-05 Functional Block Diagram ................................................... 1 - 3

1-2 CP-RIO3-05 Front Panel .......................................................................... 1 - 4

1-3 CP-RIO3-05 Board Layout – Top View .................................................... 1 - 5

2-1 D-Sub VGA Connector J8 ........................................................................ 2 - 3

2-2 Gigabit Ethernet Connectors J6 and J7 .................................................. 2 - 4

2-3 Dual USB Connector J9 ........................................................................... 2 - 5

2-4 D-Sub COM Connectors J2a (COM1) and J3a (COM2) .......................... 2 - 6

2-5 Onboard Serial Port Connectors J2 (COM1) and J3 (COM2) .................. 2 - 7

2-6 GPIO Connector J10 ................................................................................ 2 - 9

2-7 SATA Connectors J4 and J5 .................................................................. 2 - 10

2-8 Rear I/O CompactPCI Connectors rJ2 ................................................... 2 - 11

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Page viii ID 1044-0711, Rev. 1.0

CP-RIO3-05 Preface

Proprietary Note

This document contains information proprietary to Kontron. It may not be copied or transmitted
by any means, disclosed to others, or stored in any retrieval system or media without the prior
written consent of Kontron or one of its authorized agents.

The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or
for any liability arising from the use or application of any circuit, product, or example shown in
this document.

Kontron reserves the right to change, modify, or improve this document or the product
described herein, as seen fit by Kontron without further notice.

Trademarks

Kontron, the PEP logo and, if occurring in this manual, “CXM” are trademarks owned by Kon­tron, Kaufbeuren (Germany). In addition, this document may include names, company logos
and trademarks, which are registered trademarks and, therefore, proprietary to their respective
owners.

Environmental Protection Statement

This product has been manufactured to satisfy environmental protection requirements where
possible. Many of the components used (structural parts, printed circuit boards, connectors,
batteries, etc.) are capable of being recycled.

Final disposition of this product after its service life must be accomplished in accordance with
applicable country, state, or local laws or regulations.

P R E L I M I N A R Y

ID 1044-0711, Rev. 1.0 Page ix

Preface CP-RIO3-05

Explanation of Symbols

Caution, Electric Shock!

This symbol and title warn of hazards due to electrical shocks (> 60V)
when touching products or parts of them. Failure to observe the pre­cautions indicated and/or prescribed by the law may endanger your
life/health and/or result in damage to your material.

Please refer also to the section “High Voltage Safety Instructions” on
the following page.

Warning, ESD Sensitive Device!

This symbol and title inform that electronic boards and their compo­nents are sensitive to static electricity. Therefore, care must be taken
during all handling operations and inspections of this product, in
order to ensure product integrity at all times.

Please read also the section “Special Handling and Unpacking
Instructions” on the following page.

Warning!

This symbol and title emphasize points which, if not fully understood
and taken into consideration by the reader, may endanger your health
and/or result in damage to your material.

Note ...

This symbol and title emphasize aspects the reader should read
through carefully for his or her own advantage.

P R E L I M I N A R Y

Page x ID 1044-0711, Rev. 1.0

CP-RIO3-05 Preface

For Your Safety

Y our new Kontron product was developed and tested carefully to provide all features necessary
to ensure its compliance with electrical safety requirements. It was also designed for a long
fault-free life. However, the life expectancy of your product can be drastically reduced by
improper treatment during unpacking and installation. Therefore, in the interest of your own
safety and of the correct operation of your new Kontron product, you are requested to conform
with the following guidelines.

High Voltage Safety Instructions

Warning!

All operations on this device must be carried out by sufficiently skilled
personnel only.

Caution, Electric Shock!

Before installing a not hot-swappable Kontron product into a system
always ensure that your mains power is switched off. This applies
also to the installation of piggybacks.

Serious electrical shock hazards can exist during all installation,
repair and maintenance operations with this product. Therefore,
always unplug the power cable and any other cables which provide
external voltages before performing work.

Special Handling and Unpacking Instructions

ESD Sensitive Device!

Electronic boards and their components are sensitive to static elec­tricity. Therefore, care must be taken during all handling operations
and inspections of this product, in order to ensure product integrity at
all times.

Do not handle this product out of its protective enclosure while it is not used for operational
purposes unless it is otherwise protected.

P R E L I M I N A R Y

Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where
a safe work station is not guaranteed, it is important for the user to be electrically discharged
before touching the product with his/her hands or tools. This is most easily done by touching a
metal part of your system housing.

It is particularly important to observe standard anti-static precautions when changing piggy­backs, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory
backup, ensure that the board is not placed on conductive surfaces, including anti-static plas­tics or sponges. They can cause short circuits and damage the batteries or con ductive circuit s
on the board.

ID 1044-0711, Rev. 1.0 Page xi

Preface CP-RIO3-05

General Instructions on Usage

In order to maintain Kontron’s product warranty, this product must not be altered or modified in
any way. Changes or modifications to the device, which are not explicitly approved by Kontron
and described in this manual or received from Kontron’s Technical Support as a special
handling instruction, will void your warranty.

This device should only be installed in or connected to systems that fulfill all necessary
technical and specific environmental requirements. This applies also to the operational
temperature range of the specific board version, which must not be exceeded. If batteries are
present, their temperature restrictions must be taken into account.

In performing all necessary installation and application operations, please follow only the
instructions supplied by the present manual.

Keep all the original packaging material for future storage or warranty shipments. If it is
necessary to store or ship the board, please re-pack it as nearly as possible in the manner in
which it was delivered.

Special care is necessary when handling or unp acking the product. Please co nsult the special
handling and unpacking instruction on the previous page of this manual.

P R E L I M I N A R Y

Page xii ID 1044-0711, Rev. 1.0

CP-RIO3-05 Preface

Two Year Warranty

Kontron grants the original purchaser of Kontron’s products a TWO YEAR LIMITED HARDWARE

WARRANTY

implied by anyone on behalf of Kontron are valid unless the consumer has the expre ss written
consent of Kontron.

Kontron warrants their own products, excluding software, to be free from manufacturing and
material defects for a period of 24 consecutive months from the date of purchase. This warranty
is not transferable nor extendible to cover any other users or long-term storage of the product.
It does not cover products which have been modified, altered or repaired by any other party
than Kontron or their authorized agents. Furthermore, any product which has been, or is sus­pected of being damaged as a result of negligence , improper use, incorrect handling, servicing
or maintenance, or which has been damaged as a result of excessive current/voltage or tem­perature, or which has had its serial number(s), any ot her markings or parts thereof altered, de­faced or removed will also be excluded from this warranty.

If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may
return the product at the earliest possible convenience to the original place of p urchase, togeth­er with a copy of the original document of purchase, a full description of the application the
product is used on and a description of the defect. Pack the product in such a way as to ensure
safe transportation (see our safety instructions).

as described in the following. However , no other warranties that may be granted or

Kontron provides for repair or replacement of any p art, assembly or su b-assembly at their own
discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, re­funding or replacement of any part, the ownership of the removed or replaced parts reverts to
Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the
repaired or replaced items, will be transferred to cover the new or repaired items. Any exten­sions to the original guarantee are considered gestures of goodwill, and will be defined in the
“Repair Report” issued by Kontron with the repaired or replaced item.

Kontron will not accept liability for any further claims resulting directly or indirectly from any
warranty claim, other than the above specified repair, replacement or refunding. In particular,
all claims for damage to any system or process in which the product was employed, or any loss
incurred as a result of the product not functioning at any given time, are excluded. The extent
of Kontron liability to the customer shall not exceed the original purchase price of the item for
which the claim exists.

Kontron issues no warranty or representation, either explicit or implicit, with respect to its
products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or
purpose. As a result, the products are sold “as is,” and the responsibility to ensure their
suitability for any given task remains tha t of the purchaser. In no event will Kontron be liable for
direct, indirect or consequential damages resulting from the use of our hardware or software
products, or documentation, even if Kon tron were advised of the possibility of such claims prior
to the purchase of the product or during any period since the date of its purchase.

Please remember that no Kontron employee, dealer or agent is authorized to make any
modification or addition to the above specified terms, either verbally o r in any other form, written
or electronically transmitted, without the company’s consent.

P R E L I M I N A R Y

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Preface CP-RIO3-05

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Page xiv ID 1044-0711, Rev. 1.0

CP-RIO3-05 Introduction

Chapter 1

1

Introduction

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Introduction CP-RIO3-05

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Page 1 - 2 ID 1044-0711, Rev. 1.0

CP-RIO3-05 Introduction

Serial Port
Connector

Onboard
Connector

Front Panel
Connector

CPCI

Connector

rJ2

S

A

T

A

I

I

Components

RS-232

COM1

(D-Sub)

4x Mag

4x Gigabit E

thernet

GPIO

VGA

VGA

(D-Sub)

2x Dual

GbE

(RJ-45)

5x Input

3x Output

SATA

Connector

SATA II

Repeater

SATA

Connector

S

A

T

A

I

I

S

A

T

A

I

I

S

A

T

A

I

I

4x Giga

bit Ethernet

RS-232 / RS-422

COM2

(D-Sub)

2x USB 2.0

Dual
USB 2.0
(type A)

R

S

-

2

3

2

Serial Port
Connector

RS-232 / RS-422

1. Introduction

1.1 Board Overview

The CP-RIO3-05 3U CompactPCI rear transition module has been designed for use with the
CP3002-RC and the CP3002-RA 3U CompactPCI CPU boards from Kontron and provides
comprehensive rear I/O functionality for peripherals. In order to use the CP-RIO3-05, a 3U
CompactPCI backplane with rear I/O support as well as a compatible and correctly configured
CPU board are required. For further information concerning possible compatibility with other
3U Kontron CompactPCI boards, please contact Kontron.

The CP-RIO3-05 comes with four Gigabit Ethernet ports, two USB 2.0 ports, one VGA (CRT)
port, and two serial ports (COM1 and COM2) on the front panel, as well as two onboard SA TA
ports for connection to external SATA devices, one onboard GPIO port, two onboard serial
ports (COM1 and COM2), and one CompactPCI connector for connecting the CP-RIO3-05 to
the backplane. For resetting the CP3002-RC/CP3002-RA, the CP-RIO3-05 provides an on­board reset button.

1.2 Board Diagrams

The following diagrams provide additional information concerning the boards’ functionality and
component layout.

1.2.1 Functional Block Diagram

Figure 1-1: CP-RIO3-05 Functional Block Diagram

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Introduction CP-RIO3-05

CP-RIO3-05

1.2.2 Front Panel

Figure 1-2: CP-RIO3-05 Front Panel

P R E L I M I N A R Y

Note ...

The Ethernet LEDs have no functionality on the CP-RIO3-05.

Page 1 - 4 ID 1044-0711, Rev. 1.0

CP-RIO3-05 Introduction

1 1

J2

COM1

J5

SATA0

J4

SATA1

J3

COM2

SW1

Reset Button

J10

GPIO

ETH C/D

J7

J6

ETH A/B

ribbon

cable

J3a

ribbon

cable

J2a

USB0/1

J9

VGA

J8

rJ2

CPCI

COM2

COM1

1.2.3 Board Layout

Figure 1-3: CP-RIO3-05 Board Layout – Top View

P R E L I M I N A R Y

ID 1044-0711, Rev. 1.0 Page 1 - 5

Introduction CP-RIO3-05

Note ...

When additional components are installed, refer
to their operational specifications as this will influ­ence the modules’ operational and storage tem­perature.

1.3 Technical Specification

Table 1-1: CP-RIO3-05 Main Specifications

CP-RIO3-05 SPECIFICATIONS

VGA One VGA interface on a 15-pin, D-Sub connector, J8, for connecting a

standard analog monitor

Ethernet Four Gigabit Ethernet interfaces implemented as two dual RJ-45 connec-

tors, J6 (ETH A / ETH B) and J7 (ETH C / ETH D)

COM Two serial ports:

Interfaces

Front Panel

SATA Two SATA II interfaces (with SATA II repeater) implemented as two

• COM1, RS-232, implemented as a 9-pin, D-Sub connector, J2a

• COM2, RS-232/RS-422, implemented as a 9-pin, D-Sub connec-

tor, J3a

onboard connectors, J4 and J5, for connecting external SATA devices via
a SATA cable

COM Two serial ports:

• COM1, RS-232, implemented as a 10-pin connector, J2

• COM2, RS-232/RS-422, implemented as a 10-pin connector, J3

The onboard serial port connectors, J2 and J3, are connected to the front
panel COM connectors, J2a and J3a, via flat cables.

Onboard

Interfaces

GPIO One 10-pin general purpose I/O connector, J10, with the following fea-

tures:

• Five general purpose inputs

• Three general purpose outputs

CompactPCI One CompactPCI connector, rJ2, for connecting the CP-RIO3-05 to the

backplane

Temperature Range Operational: -40°C to +70°C

Storage: -55°C to +85°C Without any additional components

P R E L I M I N A R Y

General

Mechanical 3U, 8HP, CompactPCI-compliant form factor
Dimensions 100 mm x 80 mm
Board Weight 166 g

Page 1 - 6 ID 1044-0711, Rev. 1.0

CP-RIO3-05 Introduction

1.4 Standards

The CP-RIO3-05 complies with the requirements of the following standards.

Table 1-2: Standards

TYPE ASPECT STANDARD

CE Emission EN55022

EN61000-6-3

Immission EN55024

EN61000-6-2

Electrical Safety EN60950-1
Mechanical Mechanical Dimensions IEEE 1101.10
Environmental Climatic Humidity IEC60068-2-78

(see note below)

WEEE Directive 2002/96/EC

Waste electrical and electronic equipment

RoHS Directive 2002/95/EC

Restriction of the use of certain hazardous sub­stances in electrical and electronic equipment

Note ...

Kontron performs comprehensive environmental testing of it s products in accor­dance with applicable standards.

Customers desiring to perform further environmental testing of Kontron prod­ucts must contact Kontron for assistance prior to performing any such testing.
This is necessary, as it is possible that environmental testing can be destructive
when not performed in accordance with the applicable specifications.

In particular, for example, boards without conformal coating must not be
exposed to a change of temperature exceeding 1K/ minute, averaged over a
period of not more than five minutes. Otherwise, condensation may cause irre­versible damage, especially when the board is powered up again.

Kontron does not accept any responsibility for damage to products resulting
from destructive environmental testing.

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ID 1044-0711, Rev. 1.0 Page 1 - 7

Introduction CP-RIO3-05

In addition, modules providing ruggedized service comply with the following standards as well.

Table 1-3: Additional Standards for Modules Providing Ruggedized Service

TYPE ASPECT STANDARD REMARKS

Environmental Vibration

(Sinusoidal)

Single Shock IEC60068-2-27 Ruggedized version test parameters:

Permanent Shock IEC60068-2-29 Ruggedized version test parameters:

IEC60068-2-6 Ruggedized version test parameters:

• 10-300 (Hz) frequency range

• 5 (g) acceleration

• 1 (oct/min) sweep rate

• 10 cycles/axis

•3 axis

• 30 (g) acceleration

• 9 (ms) shock duration half sine

• 3 number of shocks per direction (total: 18)

• 6 directions

• 5 (s) recovery time

• 15 (g) acceleration

• 11 (ms) shock duration half sine

• 500 number of shocks per direction

• 6 directions

• 5 (s) recovery time

1.5 Related Publications

The following publications contain information relating to the CP-RIO3-05.

Table 1-4: Related Publications

PRODUCT PUBLICATION

CompactPCI Systems and
Boards

All Kontron products Product Safety and Implementation Guide, ID 1021-9142

CompactPCI Specification 2.0, Rev. 3.0
Kontron CompactPCI Backplane Manual, ID 24229

P R E L I M I N A R Y

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CP-RIO3-05 Functional Description

Chapter 1

2

Functional Description

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CP-RIO3-05 Functional Description

1

6

11

15

10

5

2. Functional Description

2.1 Board Interfaces

2.1.1 VGA Interface

The CP-RIO3-05 provides one 15-pin, D-Sub VGA connector, J8, on the front panel. This
connector is used to connect an analog VGA (CRT) monitor to the CP-RIO3-05.

The following figure illustrates the D-Sub VGA connector J8.

Figure 2-1: D-Sub VGA Connector J8

The following table indicates the pinout of the D-Sub VGA connector J8

Table 2-1: D-Sub VGA Connector J8 Pinout

PIN SIGNAL FUNCTION I/O

1 Red Red video signal output O
2 Green Green video signal output O
3 Blue Blue video signal output O
4 NC Not connected --

5 - 8 GND Signal ground --

9 VCC Power +5V, 140 mA fuse protection O
10 GND Signal ground -­11 NC Not connected -­12 SDA I²C data (EDID) I/O
13 Hsync Horizontal synchronization TTL Out
14 Vsync Vertical synchronization TTL Out
15 SCL I²C clock (EDID) I/O

.

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Functional Description CP-RIO3-05

Figure 2-2: GbE Connectors J6 and J7

J7

J6

ETH D

ETH B

ETH C

ETH A

8

1

8

1

1

8

1

8

Table 2-2: Pinout of GbE Con. J6 and J7

PIN

MDI / STANDARD ETHERNET CABLE

10BASE-T 100BASE-TX 1000BASE-T

I/O SIGNAL I/O SIGNAL I/O SIGNAL

1 O TX+ O TX+ I/O BI_DA+
2 O TX- O TX- I/O BI_DA­3 I RX+ I RX+ I/O BI_DB+
4----I/OBI_DC+
5----I/OBI_DC­6 I RX- I RX- I/O BI_DB­7----I/OBI_DD+
8----I/OBI_DD-

2.1.2 Gigabit Ethernet Interfaces

The CP-RIO3-05 provides two dual Gigabit Ethernet connectors J6 (ETH A / ETH B) and J7
(ETH C / ETH D) realized as two dual RJ-45 connectors. The interfaces provide automatic de­tection and switching between 10Base-T, 100Base-TX and 1000Base-T data transmission (Au­to-Negotiation). Auto-wire switching for crossed cables is also supported (Auto MDI-X).

Note ...

The Ethernet LEDs have no functionality on the CP-RIO3-05.

P R E L I M I N A R Y

Page 2 - 4 ID 1044-0711, Rev. 1.0

CP-RIO3-05 Functional Description

Figure 2-3: Dual USB Connector J9

USB1 USB0

1

4

Table 2-3: Dual USB Connector J9 Pinout

PIN SIGNAL DESCRIPTION I/O

1 VCC VCC signal O
2 UV0- Differential USB- I/O
3 UV0+ Differential USB+ I/O
4 GND GND signal --

2.1.3 USB Interfaces

The CP-RIO3-05 provides two identical USB interfaces implemented as a dual USB connector
J9 (USB0/USB1). Both interfaces provide a maximum transfer rate of 480 Mb/s for connecting
USB devices. One USB peripheral may be connected to each port. To connect more USB de­vices than there are available ports, an external hub is required.

Note ...

The USB host interfaces on the CP-RIO3-05 rear I/O module can be used with
maximum 500 mA continuous load current as specified in the Universal Serial
Bus Specification, Revision 2.0. Short -circ uit protection is provided. All the sig­nal lines are EMI-filtered.

Note ...

The rear I/O interface supports the USB 1.1 and USB 2.0 standards.
When connecting peripheral devices to USB 2.0 ports, always ensure that

appropriate cables are used.

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Functional Description CP-RIO3-05

J2a

COM1

J3a

COM2

6

9

5

1

6

9

5

1

2.1.4 COM Interfaces

The CP-RIO3-05 module provides two COM ports, COM1 and COM2, on the front panel for
connecting RS-232/RS-422 devices. The COM ports are realized as 9-pin D-Sub connectors,
J2a and J3a, and connected via flat cables to the 10-pin onboard connectors, J2 and J3.

COM1 is a full-featured RS-232 interface. COM2 is an RS-422 interface switcha ble to limited
RS-232 via the uEFI BIOS of the CP3002-RC/CP3002-RA.

COM1 corresponds to COMA on the CP3002-RA/-CP3002-RC. COM2 corresponds to COMB
on the CP3002-RA/-CP3002-RC.

The following figure and tables provide pinout information for the 9-pin D-Sub COM connectors
J2a and J3a located on the front panel.

Figure 2-4: D-Sub COM Connectors J2a (COM1) and J3a (COM2)

P R E L I M I N A R Y

Table 2-4: D-Sub COM Connector J2a (COM1) Pinout

PIN SIGNAL DESCRIPTION I/O

1 DCD Data carrier detect I
2 RXD Receive data I
3 TXD Transmit data O
4 DTR Data terminal ready O
5 GND Signal ground -­6 DSR Data send request I
7 RTS Request to send O
8 CTS Clear to send I
9 RI Ring indicator I

Page 2 - 6 ID 1044-0711, Rev. 1.0

CP-RIO3-05 Functional Description

J3

COM2

J2

COM1

1

9

10

2

1

9

10

2

Table 2-5: D-Sub COM Connector J3a (COM2) Pinout

RS-232

PIN

I/O DESCRIPTION SIGNAL SIGNAL DESCRIPTION I/O

-- Not connected N C 1 NC Not connected -­I Receive data RXD 2 RXD+ Receive data + I

O Transmit data TXD 3 TXD- Transmit data - O

-- Not connected N C 4 NC Not connected --

-- Signal ground GND 5 GND Signal ground --

-- Not connected N C 6 NC Not connected --

O Request to send RTS 7 TXD+ Transmit data + O

I Clear to send CTS 8 RXD- Receive data - I

-- Not connected N C 9 NC Not connected --

Note ...

The RS-232 signals DCD, DTR, DSR, and RI are not supported on the J3
connector.

The following figure and tables provide pinout information for the onboard COM connectors J2
and J3.

RS-422

Figure 2-5: Onboard Serial Port Connectors J2 (COM1) and J3 (COM2)

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Functional Description CP-RIO3-05

Table 2-6: Onboard Serial Port Connector J2 (COM1) Pinout

PIN SIGNAL DESCRIPTION I/O

1 DCD Data carrier detect I
2 DSR Data send request I
3 RXD Receive data I
4 RTS Request to send O
5 TXD Transmit data O
6 CTS Clear to send I
7 DTR Data terminal ready O
8 RI Ring indicator I
9 GND Signal ground --

10 NC Not connected --

Table 2-7: Onboard Serial Port Connector J3 (COM2) Pinout

RS-232

PIN

I/O DESCRIPTION SIGNAL SIGNAL DESCRIPTION I/O

-- Not connected NC 1 NC Not connected --

-- Not connected NC 2 NC Not connected -­I Receive data RXD 3 RXD+ Receive data + I

O Request to send RTS 4 TXD+ Transmit data + O
O Transmit data TXD 5 TXD- Transmit data - O

I Clear to send CTS 6 RXD- Receive data - I

-- Not connected NC 7 NC Not connected --

-- Not connected NC 8 NC Not connected --

P R E L I M I N A R Y

-- Signal ground GND 9 GND Signal ground --

-- Not connected NC 10 NC Not connected --

Note ...

The RS-232 signals DCD, DTR, DSR, and RI are not supported on the J3
connector.

RS-422

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CP-RIO3-05 Functional Description

Figure 2-6: GPIO Connector J10

J10

GPIO

1 9

10

2

Table 2-8: GPIO Connector J10 Pinout

PIN SIGNAL DESCRIPTION I/O

1 GPI0 General purpose input 0 I
2 GPO0 General purpose output 0 O
3 GPI1 General purpose input 1 I
4 GPO1 General purpose output 1 O
5 GPI2 General purpose input 2 I
6 GPO2 General purpose output 2 O
7 GPI3 General purpose input 3 I
8 3.3V 3.3V power -­9 GPI4 General purpose input 4 I

10 GND Signal ground --

2.1.5 General Purpose Input/Output Port

The CP-RIO3-05 module provides one general purpose input/output port with five general pur­pose inputs and three general purpose outputs. The GPIO port is implemented as a 10-pin on­board connector J10.

Note ...

The GPI signals tolerate only 3.3 V signaling and the inputs have internal pull­up resistors.

The GPI and GPO signals support LVTTL signaling.

The following figure and table provide pinout information for the onboard GPIO connector J10.

ID 1044-0711, Rev. 1.0 Page 2 - 9

P R E L I M I N A R Y

Functional Description CP-RIO3-05

Figure 2-7: SATA Con. J4 and J5

J5

SATA0

J4

SATA1

71 71

Table 2-9: SATA Connectors J4 and J5 Pinout

PIN SIGNAL DESCRIPTION I/O

1 GND Ground signal -­2 SATA_TX+ Differential Transmit + O
3 SATA_TX- Differential Transmit - O
4 GND Ground signal -­5 SATA_RX- Differential Receive - I
6 SATA_RX+ Differential Receive + I
7 GND Ground signal --

2.1.6 Serial ATA Interfaces

The CP-RIO3-05 provides two onboard SATA II interfaces imp lemented as two onboard SATA
connectors, J4 and J5, used to connect standard SATA devices via SATA cables. A SATA II
repeater is provided on the CP-RIO3-05 to improve the signal performance.

The following figure and table provide pinout information for the SATA connectors J4 and J5.

Note ...

When using a Serial A TA cable, it is recommended to use a special right-angled
Serial ATA cable due to possible space limitations within the system. For further
information, please contact Kontron.

Note ...

To ensure secure connectivity, the SATA connector supports the use of SATA II
cables (SATA cables with locking latch).

SATA II support for external SATA devices is a function of the backplane, the
SA TA device and cabling. In general, the more connectors and cabling involved,
the less chance of achieving proper external SATA II device operation.

P R E L I M I N A R Y

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CP-RIO3-05 Functional Description

Note:

Pinrow F: GND
Pinrow Z: NC

22

1

ABCDE

Z F

rJ2

2.1.7 Rear I/O Interface on CompactPCI Connector rJ2

The CP-RIO3-05 is equipped with one CompactPCI rear I/O connector rJ2.

Warning!

To support the rear I/O feature, a 3U CompactPCI backplane with rear I/O sup­port as well as a compatible and correctly configured CPU board are required.
Do not plug the CP-RIO3-05 in a backplane without rear I/O support.

Failure to comply with the above will result in damage to the CP-RIO3-05.

Warning!

The CP-RIO3-05 may be used only with CPU boards that have a compatible
rear I/O CompactPCI connector pinout, such as the CP3002-RA and the
CP3002-RC from Kontron.

Failure to comply with the above may result in damage to the CP-RIO3-05 or
the CPU board.

Figure 2-8: Rear I/O CompactPCI Connectors rJ2

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Functional Description CP-RIO3-05

Table 2-10: Rear I/O CompactPCI Bus Connector rJ2 Pinout

PIN ROW Z ROW A ROW B ROW C ROW D ROW E ROW F

22 NC NC NC NC NC NC GND
21 NC GPI4 GND USB1+ USB0+ USB1_PWR_5V GND
20 NC GPO1 GND USB1- USB0- USB0_PWR_5V GND
19 NC GND GND RIO_3.3V (BAT) GPI2 RIO_3.3V GND
18 NC IPC_DA+ IPC_DA- GPO0 IPD_DA+ IPD_DA- GND
17 NC IPC_DB+ IPC_DB- PRST# IPD_DB+ IPD_DB- GND
16 NC IPC_DC+ IPC_DC- NC GND IPD_DC+ GND
15 NC IPC_DD+ IPC_DD- NC GPI0 IPD_DC- GND
14 NC lPB_DA+ lPB_DA- IPD_DD+ lPB_DC+ lPB_DC- GND
13 NC lPB_DB+ lPB_DB- IPD_DD- lPB_DD+ lPB_DD- GND
12 NC lPA_DA+ lPA_DA- IP_PWR lPA_DC+ lPA_DC- GND
11 NC lPA_DB+ lPA_DB- COM1_RI# lPA_DD+ lPA_DD- GND
10 NC GND GND VGA_RED COM1_DSR# GND GND

9 NC SATA0TX+ COM1_RXD VGA_HSYNC COM2_RX+/

8 NC SATA0TX- COM1_CTS# VGA_BLUE COM2_RX-/

7 NC GND GND VGA_DDC_DATA GND GND GND
6 NC SATA0RX+ COM1_RTS# VGA_GREEN COM2_TX+/

5 NC SATA0RX- COM1_TXD VGA_VSYNC COM2_TX-/

4 NC VI/O RIO_5V VGA_DDC_CLK COM1_DCD# COM1_DTR# GND
3 NC GPI1 GND NC GPI3 GPO2 GND
2NCNC NC NC NC NC GND

P R E L I M I N A R Y

1 NC NC GND NC NC NC GND

Warning!

The RIO_XXX signals are power supply INPUTS to supply the rear I/O module
with power. These pins MUST NOT be connected to any other power source,
either within the backplane itself or within a rear I/O module.

SATA1TX+ GND

RXD

SATA1TX- GND

CTS#

SATA1RX+ GND

RTS#

SATA1RX- GND

TXD

Failure to comply with the above will result in damage to your board.

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CP-RIO3-05 Functional Description

Legend for Table 2-10:

SATAx Serial ATA port
lPx Gigabit Ethernet port
VGAx VGA signals
COM1x COM1 port (corresponds to COMA on the CP3002-RA/-CP3002-RC)
COM2x COM2 port (corresponds to COMB on the CP3002-RA/-CP3002-RC)
PWRx Power Management signals
RIO_5V/3.3V Power
GPIx General purpose input signal
GPOx General purpose output signal

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CP-RIO3-05 Installation

Chapter 1

3

Installation

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CP-RIO3-05 Installation

3. Installation

The CP-RIO3-05 has been designed for easy installation. However, the following standard pre­cautions, installation procedures, and general information must be observed to ensure proper
installation and to preclude damage to the CP-RIO3-05, other system component s, or injury to
personnel.

3.1 Safety Requirements

The following safety precautions must be observed when installing or operating the CP-RIO3-

05. Kontron assumes no responsibility for any damage resulting from failure to comply with
these requirements.

Caution!

Ensure that the system main power is removed prior to installing or removing
the CP-RIO3-05. Ensure that there are no other external voltages or signals
being applied to the CP-RIO3-05 or other boards within the system. Failure to
do so could endanger your life or health and may damage the CP-RIO3-05 or
other system components including process-side signal conditioning
equipment.

ESD Equipment!

The CP-RIO3-05 contains electrostatically sensitive devices. Please observe
the necessary precautions to avoid damage to the CP-RIO3-05:

• Discharge your clothing before touching the assembly . Tools must be dis­charged before use.

• Do not touch components, connector-pins or traces.

• If working at an anti-static workbench with professional discharging
equipment, please do not omit to use it.

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Installation CP-RIO3-05

3.2 Initial Installation Procedures

The following procedures are applicable only for the initial installation of the CP-RIO3-05 in a
system.

To perform an initial installation of both the CP-RIO3-05 in a system, proceed as follows:

1. Ensure that the safety requirements indicated in Chapter 3.1 are observed.

Warning!

Failure to comply with the instruction below may cause damage to the
CP-RIO3-05 or result in improper system operation.

2. Ensure that the CP-RIO3-05 is compatible with the CPU board and the backplane prior
to installation.

3. If appropriate, ensure that the onboard peripheral devices are properly installed prior to
installation of the CP-RIO3-05.

4. Ensure that no power is applied to the system before proceeding.

Warning!

Even though power may be removed from the system, the CP-RIO3-05
front panel cables may have power applied which comes from an external
source.

In addition, these cables may be connected to devices that can be dam­aged by electrostatic discharging or short-circuiting of pins.

It is the responsibility of the system designer or integrator to ensure that
appropriate measures are taken to preclude damage to the system or inju­ry to personnel which may arise from the handling of these cables (con­necting or disconnecting).

Kontron disclaims all liability for damages or injuries resulting from failure
to comply with the above.

Warning!

P R E L I M I N A R Y

When performing the next step, DO NOT push the CP-RIO3-05 into the
backplane connector. Use the ejector handle to seat the CP-RIO3-05 into
the backplane connector.

5. Carefully insert the CP-RIO3-05 into the slot designate d by the application requireme nt s
for the CP-RIO3-05 until it makes contact with the backplane connector.

6. Using the ejector handle, engage the CP-RI O3-0 5 with th e ba ckp lane. When the ejector
handle is locked, the CP-RIO3-05 is engaged.

7. Fasten the front panel retaining screws.

8. Connect all external interfacing cables to the CP-RIO3-05 as required.

9. Ensure that the CP-RIO3-05 and all required interfacing cables are properly secured.

The CP-RIO3-05 is now ready for initial operation.

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CP-RIO3-05 Installation

3.3 Standard Removal Procedures

To remove the CP-RIO3-05 proceed as follows:

1. Ensure that the safety requirements indicated in Chapter 3.1 are observed.

Warning!

Care must be taken when applying the procedures below to ensure that
neither the CP-RIO3-05 nor system boards are physically damaged by
the application of these procedures.

2. Ensure that no power is applied to the system before proceeding.

Warning!

Even though power may be removed from the system, the CP-RIO3-05
front panel cables may have power applied which comes from an external
source.

In addition, these cables may be connected to devices that can be dam­aged by electrostatic discharging or short-circuiting of pins.

It is the responsibility of the system designer or integrator to ensure that
appropriate measures are taken to preclude damage to the system or inju­ry to personnel which may arise from the handling of these cables (con­necting or disconnecting).

Kontron disclaims all liability for damages or injuries resulting from failure
to comply with the above.

3. Disconnect any interfacing cables that may be connected to the CP-RIO3-05.

4. Unscrew the front panel retaining screws.

5. Disengage the CP-RIO3-05 from the backplane by first unlo cking the ejection handle and
then by pressing the handle as required until the CP-RIO3-05 is disengaged.

6. After disengaging the CP-RIO3-05 from the backplane, pull it out of the slot.

7. Dispose of the CP-RIO3-05 as required.

P R E L I M I N A R Y

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Installation CP-RIO3-05

3.4 Installation of External Serial ATA Devices

Up to two external SATA de vices may b e connected to th e CP-RIO3 -05 via the onboard SATA
connectors J4 and J5 as well as the appropriate SATA cables.

Some symptoms of incorrectly installed SATA devices are:

• Device on a SATA channel does not spin up: check power cables and cabling. May also
result from a bad power supply or SATA device.
The SA TA connector on the CP-RIO3-05 provides only a data connection. The power for
this device must be supplied by a separate connector. For further information, refer to
the respective documentation of the device.

• SATA device fail message at boot-up: may be a bad cable or lack of power going to the
drive.

Warning!

The incorrect connection of power or data cables may damage the SATA
device and/or the CP-RIO3-05.

P R E L I M I N A R Y

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