Kontron CP-RIO3-04S User Manual

Page 1
» User Guide «
CP-RIO3-04S
3U CompactPCI Rear Transition Module
Doc. ID: 1036-1669, Rev. 1.0
December 14, 2009
If it’s embedded, it’s Kontron.
Page 2
Preface CP-RIO3-04S
Publication Title: CP-RIO3-04S
3U CompactPCI Rear Transition Module
Doc. ID: 1036-1669
Rev. Brief Description of Changes Date of Issue
1.0 Initial issue 14-Dec-2009

Imprint

Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON
Sudetenstraße 7 sales@kontron.com
D - 87600 Kaufbeuren Germany
For further information about other Kontron products, please visit our Internet web site: www.kontron.com.

Disclaimer

Copyright © 2009 Kontron AG. All rights reserved. All data is for information purposes only and not guaranteed for legal purposes. Information has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respective own­ers and are recognized. Specifications are subject to change without notice.
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CP-RIO3-04S Preface

Table of Contents

Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Disclaimer ..................................................................................................................ii
Table of Contents ...................................................................................................... iii
List of Tables ..............................................................................................................v
List of Figures .......................................................................................................... vii
Proprietary Note ........................................................................................................ix
Trademarks ...............................................................................................................ix
Environmental Protection Statement .........................................................................ix
Explanation of Symbols .............................................................................................x
For Your Safety .........................................................................................................xi
High Voltage Safety Instructions ...........................................................................xi
Special Handling and Unpacking Instructions ......................................................xi
General Instructions on Usage ................................................................................ xii
Two Year Warranty .................................................................................................. xiii
1. Introduction ............................................................................. 1 - 3
1.1 Board Overview ....................................................................................... 1 - 3
1.2 Board Diagrams ...................................................................................... 1 - 3
1.2.1 Functional Block Diagram ............................................................... 1 - 3
1.2.2 Front Panel ..................................................................................... 1 - 4
1.2.3 Board Layout .................................................................................. 1 - 5
1.3 Technical Specification ............................................................................ 1 - 6
1.4 Standards ................................................................................................ 1 - 7
1.5 Related Publications ............................................................................... 1 - 8
2. Functional Description ........................................................... 2 - 3
2.1 Board Interfaces ...................................................................................... 2 - 3
2.1.1 VGA Interface ................................................................................. 2 - 3
2.1.2 Gigabit Ethernet Interfaces ............................................................. 2 - 4
2.1.3 COM Interfaces ............................................................................... 2 - 5
2.1.4 Peripheral Control Interface ............................................................ 2 - 7
2.1.5 Serial ATA Interfaces ...................................................................... 2 - 8
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Preface CP-RIO3-04S
2.1.6 Rear I/O Interface on CompactPCI Connectors rJ2 ........................2 - 9
3. Installation ................................................................................ 3 - 3
3.1 Safety Requirements ...............................................................................3 - 3
3.2 Initial Installation Procedures ...................................................................3 - 4
3.3 Standard Removal Procedures ................................................................3 - 5
3.4 Installation of External Serial ATA Devices ..............................................3 - 6
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CP-RIO3-04S Preface

List of Tables

1-1 CP-RIO3-04S Main Specifications ............................................................ 1 - 6
1-2 Standards for the CP-RIO3-04S ................................................................ 1 - 7
1-3 Related Publications .................................................................................. 1 - 8
2-1 D-Sub VGA Connector J7 Pinout .............................................................. 2 - 3
2-2 Pinout of J10A/B Based on the Implementation ........................................ 2 - 4
2-3 Serial Port Connector J2 (COM1) Pinout .................................................. 2 - 5
2-4 Serial Port Connector J3 (COM2) Pinout .................................................. 2 - 6
2-5 Peripheral Connector J13 Pinout ............................................................... 2 - 7
2-6 SATA Connectors J5 and J6 Pinout ........................................................... 2 - 8
2-7 Rear I/O CompactPCI Connector rJ2 Pinout ........................................... 2 - 10

List of Figures

1-1 CP-RIO3-04S Functional Block Diagram ................................................ 1 - 3
1-2 CP-RIO3-04S Front Panel ....................................................................... 1 - 4
1-3 CP-RIO3-04S Board Layout – Top View .................................................. 1 - 5
2-1 D-Sub VGA Connector J7 ........................................................................ 2 - 3
2-2 Gigabit Ethernet Connector J10A/B ......................................................... 2 - 4
2-3 Serial Port Connector J2 (COM1) ............................................................ 2 - 5
2-4 Serial Port Connector J3 (COM2) ............................................................ 2 - 6
2-5 Peripheral Control Connector J13 ............................................................ 2 - 7
2-6 SATA Con. J5 and J6 ............................................................................... 2 - 8
2-7 Rear I/O CompactPCI Connectors rJ2 ..................................................... 2 - 9
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CP-RIO3-04S Preface

Proprietary Note

This document contains information proprietary to Kontron. It may not be copied or transmitted by any means, disclosed to others, or stored in any retrieval system or media without the prior written consent of Kontron or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct. However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or for any liability arising from the use or application of any circuit, product, or example shown in this document.
Kontron reserves the right to change, modify, or improve this document or the product described herein, as seen fit by Kontron without further notice.

Trademarks

Kontron, the PEP logo and, if occurring in this manual, “CXM” are trademarks owned by Kon­tron, Kaufbeuren (Germany). In addition, this document may include names, company logos and trademarks, which are registered trademarks and, therefore, proprietary to their respective owners.

Environmental Protection Statement

This product has been manufactured to satisfy environmental protection requirements where possible. Many of the components used (structural parts, printed circuit boards, connectors, batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with applicable country, state, or local laws or regulations.
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Preface CP-RIO3-04S

Explanation of Symbols

Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V) when touching products or parts of them. Failure to observe the pre­cautions indicated and/or prescribed by the law may endanger your life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their compo­nents are sensitive to static electricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood and taken into consideration by the reader, may endanger your health and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read through carefully for his or her own advantage.
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CP-RIO3-04S Preface

For Your Safety

Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements. It was also designed for a long fault-free life. However, the life expectancy of your product can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines.

High Voltage Safety Instructions

Warning!
All operations on this device must be carried out by sufficiently skilled personnel only.
Caution, Electric Shock!
Before installing a not hot-swappable Kontron product into a system always ensure that your mains power is switched off. This applies also to the installation of piggybacks.
Serious electrical shock hazards can exist during all installation, repair and maintenance operations with this product. Therefore, always unplug the power cable and any other cables which provide external voltages before performing work.

Special Handling and Unpacking Instructions

ESD Sensitive Device!
Electronic boards and their components are sensitive to static elec­tricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is otherwise protected.
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where a safe work station is not guaranteed, it is important for the user to be electrically discharged before touching the product with his/her hands or tools. This is most easily done by touching a metal part of your system housing.
It is particularly important to observe standard anti-static precautions when changing piggy­backs, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory backup, ensure that the board is not placed on conductive surfaces, including anti-static plas­tics or sponges. They can cause short circuits and damage the batteries or conductive circuits on the board.
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Preface CP-RIO3-04S

General Instructions on Usage

In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the device, which are not explicitly approved by Kontron and described in this manual or received from Kontron’s Technical Support as a special handling instruction, will void your warranty.
This device should only be installed in or connected to systems that fulfill all necessary technical and specific environmental requirements. This applies also to the operational temperature range of the specific board version, which must not be exceeded. If batteries are present, their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the instructions supplied by the present manual.
Keep all the original packaging material for future storage or warranty shipments. If it is necessary to store or ship the board, please re-pack it as nearly as possible in the manner in which it was delivered.
Special care is necessary when handling or unpacking the product. Please consult the special handling and unpacking instruction on the previous page of this manual.
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CP-RIO3-04S Preface

Two Year Warranty

Kontron grants the original purchaser of Kontron’s products a TWO YEAR LIMITED HARDWARE
WARRANTY
implied by anyone on behalf of Kontron are valid unless the consumer has the express written consent of Kontron.
Kontron warrants their own products, excluding software, to be free from manufacturing and material defects for a period of 24 consecutive months from the date of purchase. This warranty is not transferable nor extendible to cover any other users or long-term storage of the product. It does not cover products which have been modified, altered or repaired by any other party than Kontron or their authorized agents. Furthermore, any product which has been, or is sus­pected of being damaged as a result of negligence, improper use, incorrect handling, servicing or maintenance, or which has been damaged as a result of excessive current/voltage or tem­perature, or which has had its serial number(s), any other markings or parts thereof altered, defaced or removed will also be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may return the product at the earliest possible convenience to the original place of purchase, togeth­er with a copy of the original document of purchase, a full description of the application the product is used on and a description of the defect. Pack the product in such a way as to ensure safe transportation (see our safety instructions).
as described in the following. However, no other warranties that may be granted or
Kontron provides for repair or replacement of any part, assembly or sub-assembly at their own discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, re­funding or replacement of any part, the ownership of the removed or replaced parts reverts to Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the repaired or replaced items, will be transferred to cover the new or repaired items. Any exten­sions to the original guarantee are considered gestures of goodwill, and will be defined in the “Repair Report” issued by Kontron with the repaired or replaced item.
Kontron will not accept liability for any further claims resulting directly or indirectly from any warranty claim, other than the above specified repair, replacement or refunding. In particular, all claims for damage to any system or process in which the product was employed, or any loss incurred as a result of the product not functioning at any given time, are excluded. The extent of Kontron liability to the customer shall not exceed the original purchase price of the item for which the claim exists.
Kontron issues no warranty or representation, either explicit or implicit, with respect to its products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or purpose. As a result, the products are sold “as is,” and the responsibility to ensure their suitability for any given task remains that of the purchaser. In no event will Kontron be liable for direct, indirect or consequential damages resulting from the use of our hardware or software products, or documentation, even if Kontron were advised of the possibility of such claims prior to the purchase of the product or during any period since the date of its purchase.
Please remember that no Kontron employee, dealer or agent is authorized to make any modification or addition to the above specified terms, either verbally or in any other form, written or electronically transmitted, without the company’s consent.
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Preface CP-RIO3-04S
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CP-RIO3-04S Introduction
Chapter 1
1
Introduction
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Introduction CP-RIO3-04S
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CP-RIO3-04S Introduction
Onboard Connector
Front Panel Connector
CPCI
Connector
rJ2
SATA II
Components
R
S
-
2
3
2
COM1
(RJ-45)
2x Mag
2
x
E
t
h
e
r
n
e
t
RS-232
Control
V
G
A
VGA
2x GbE (RJ-45)
Peripheral
Control Con.
COM2
(10-pin)
SATA
Connector
SATA II
Repeater
SATA
Connector
SATA II
SATA IISATA II
2
x
E
t
h
e
r
n
e
t

1. Introduction

1.1 Board Overview

The CP-RIO3-04S 3U CompactPCI rear transition module has been designed for use with the CP305, CP307, and CP308 3U CompactPCI CPU boards from Kontron and provides comprehensive rear I/O functionality for peripherals. In order to use the CP-RIO3-04S, a 3U CompactPCI backplane with rear I/O support as well as a compatible and correctly configured CPU board are required. For further information concerning possible compatibility with other 3U Kontron CompactPCI boards, please contact Kontron.
The CP-RIO3-04S comes with two Gigabit Ethernet ports and one VGA (CRT) port on the front panel, two COM ports (COM1 on the front panel and COM2 onboard), two onboard SATA ports for connection to external SATA devices, one onboard peripheral control port and one Com­pactPCI connector for connecting the CP-RIO3-04S to the backplane.

1.2 Board Diagrams

The following diagrams provide additional information concerning the boards’ functionality and component layout.

1.2.1 Functional Block Diagram

Figure 1-1: CP-RIO3-04S Functional Block Diagram
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Introduction CP-RIO3-04S
CP-RIO3-04S

1.2.2 Front Panel

Figure 1-2: CP-RIO3-04S Front Panel
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CP-RIO3-04S Introduction
J10A
J10B
Dual GbE
J5
SATA
J6
1 1
rJ2
CPCI
J13
Peripheral
Control
J2
COM1
VGA
J7
J3
COM2

1.2.3 Board Layout

Figure 1-3: CP-RIO3-04S Board Layout – Top View
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Introduction CP-RIO3-04S
Note ...
When additional components are installed, refer to their operational specifications as this will influ­ence the modules’ operational and storage tem­perature.

1.3 Technical Specification

Table 1-1: CP-RIO3-04S Main Specifications
CP-RIO3-04S SPECIFICATIONS
VGA One VGA interface on a 15-pin, D-Sub connector, J7, for connecting a
standard analog monitor
Ethernet Two Gigabit Ethernet interfaces implemented as a dual RJ-45 connector,
Interfaces
Front Panel
COM1 One serial RS-232 port (COM1) on an RJ-45 connector, J2
SATA Two SATA II interfaces (with SATA II repeater) implemented as two
COM2 One onboard serial port (COM2) implemented as a 10-pin, 2.54 mm con-
Peripheral Control One 10-pin peripheral control connector, J13, with the following features:
Onboard
Interfaces
J10A/B
onboard connectors, J5 and J6, for connecting external SATA devices via a SATA cable
nector, J3
Fan speed monitor input
Fan speed control output
Power supply sleep mode output
Wake-up / sleep input
CompactPCI One CompactPCI connector, rJ2 for connecting the CP-RIO3-04S to the
backplane
Temperature Range Operational: 0°C to +60°C Standard
Storage: -55°C to +85°C Without any additional components
General
Mechanical 3U, 4HP, CompactPCI-compliant form factor
Dimensions 100 mm x 80 mm
Board Weight 120 g
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CP-RIO3-04S Introduction

1.4 Standards

The CP-RIO3-04S complies with the requirements of the following standards:
Table 1-2: Standards for the CP-RIO3-04S
TYPE ASPECT STANDARD REMARKS / TEST PARAMETERS
CE Emission EN55022
EN61000-6-3
Immission EN55024
EN61000-6-2
Electrical Safety EN60950-1 --
Mechanical Mechanical Dimen-
sions
Environmental Climatic Humidity IEC60068-2-78 93% RH at 40°C, non-condensing
WEEE Directive 2002/96/EC Waste electrical and electronic equipment
RoHS Directive 2002/95/EC Restriction of the use of certain hazardous
Vibration (Sinusoidal)
Permanent Shock IEC60068-2-29 • 15 (g) acceleration
Single Shock IEC60068-2-27 • 30 (g) acceleration
IEEE 1101.10 --
IEC60068-2-6 • 10-300 (Hz) frequency range
--
--
(see note below)
substances in electrical and electronic equipment
• 5 (g) acceleration
• 1 (oct/min) sweep rate
• 10 cycles/axis
• 3 axes
• 11 (ms) pulse duration
• 500 shocks per direction
• 6 directions
• 1 (s) recovery time
• 9 (ms) pulse duration
• 3 shocks per direction
• 6 directions
• 5 (s) recovery time
Note ...
Kontron performs comprehensive environmental testing of its products in accor­dance with applicable standards.
Customers desiring to perform further environmental testing of Kontron prod­ucts must contact Kontron for assistance prior to performing any such testing. This is necessary, as it is possible that environmental testing can be destructive when not performed in accordance with the applicable specifications.
In particular, for example, boards without conformal coating must not be exposed to a change of temperature exceeding 1K/ minute, averaged over a period of not more than five minutes. Otherwise, condensation may cause irre­versible damage, especially when the board is powered up again.
Kontron does not accept any responsibility for damage to products resulting from destructive environmental testing.
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Introduction CP-RIO3-04S

1.5 Related Publications

The following publications contain information relating to the CP-RIO3-04S.
Table 1-3: Related Publications
PRODUCT PUBLICATION
CompactPCI Systems and Boards
All Kontron products Product Safety and Implementation Guide, ID 1021-9142
CompactPCI Specification 2.0, Rev. 3.0
Kontron CompactPCI Backplane Manual, ID 24229
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CP-RIO3-04S Functional Description
Chapter 1
2
Functional Description
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Functional Description CP-RIO3-04S
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CP-RIO3-04S Functional Description
1
6
11
15
10
5

2. Functional Description

2.1 Board Interfaces

2.1.1 VGA Interface

The CP-RIO3-04S provides one 15-pin, D-Sub VGA connector, J7, on the front panel. This connector is used to connect an analog VGA (CRT) monitor to the CP-RIO3-04S.
The following figure illustrates the D-Sub VGA connector J7.
Figure 2-1: D-Sub VGA Connector J7
The following table indicates the pinout of the D-Sub VGA connector J7
Table 2-1: D-Sub VGA Connector J7 Pinout
PIN SIGNAL FUNCTION I/O
1 Red Red video signal output O
2 Green Green video signal output O
3 Blue Blue video signal output O
4 NC Not connected --
5 - 8 GND Signal ground --
9 VCC Power +5V, 140 mA fuse protection O
10 GND Signal ground --
11 NC Not connected --
12 SDA I²C data (EDID) I/O
13 Hsync Horizontal synchronization TTL Out
14 Vsync Vertical synchronization TTL Out
15 SCL I²C clock (EDID) I/O
.
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Functional Description CP-RIO3-04S
J10B
J10A
8
1
8
1
Figure 2-2: Gigabit Ethernet
Connector J10A/B

2.1.2 Gigabit Ethernet Interfaces

The CP-RIO3-04S provides one dual Gigabit Ethernet connector J10A/B realized as two RJ-45 connectors. The interfaces provide automatic detection and switching between 10Base-T, 100Base-TX and 1000Base-T data transmission (Auto-Negotiation). Auto-wire switching for crossed cables is also sup­ported (Auto MDI-X).
Table 2-2: Pinout of J10A/B Based on the Implementation
MDI / STANDARD ETHERNET CABLE
10BASE-T 100BASE-TX 1000BASE-T 10BASE-T 100BASE-TX 1000BASE-T
I/O SIGNAL I/O SIGNAL I/O SIGNAL I/O SIGNAL I/O SIGNAL I/O SIGNAL
O TX+ O TX+ I/O BI_DA+ 1 I RX+ I RX+ I/O BI_DB+
O TX- O TX- I/O BI_DA- 2 I RX- I RX- I/O BI_DB-
I RX+ I RX+ I/O BI_DB+ 3 O TX+ O TX+ I/O BI_DA+
----I/OBI_DC+4----I/OBI_DD+
----I/OBI_DC-5----I/OBI_DD-
I RX- I RX- I/O BI_DB- 6 O TX- O TX- I/O BI_DA-
----I/OBI_DD+7----I/OBI_DC+
----I/OBI_DD-8----I/OBI_DC-
Note ...
The Ethernet transmission can operate effectively with structured cable that meets CAT5 cable or higher specifications.
MDI-X / CROSSED ETHERNET CABLE
PIN
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CP-RIO3-04S Functional Description
1
8
J2
COM 1

2.1.3 COM Interfaces

The CP-RIO3-04S provides two COM ports, COM1 and COM2, for connecting RS-232 devices. COM1 is available on the front panel and is implemented as an RJ-45 connector, J2. COM2 is available onboard and is implemented as a 10-pin connector, J3.
The following figure illustrates the RJ-45, serial port connector, J2 (COM1).
Figure 2-3: Serial Port Connector J2 (COM1)
The following table indicates the pinout of the RJ-45, serial port connector, J2 (COM1).
Table 2-3: Serial Port Connector J2 (COM1) Pinout
PIN SIGNAL DESCRIPTION I/O
1 RTS Request to send O
2 DTR Data terminal ready O
3 TXD Transmit data O
4 GND Signal ground --
5 GND Signal ground --
6 RXD Receive data I
7 DSR Data set ready I
8 CTS Clear to send I
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Functional Description CP-RIO3-04S
J3
COM 2
1
9
10
2
The following figure illustrates the onboard serial port connector J3 (COM2).
Figure 2-4: Serial Port Connector J3 (COM2)
The following table indicates the pinout of the onboard serial port connector J3 (COM2).
Table 2-4: Serial Port Connector J3 (COM2) Pinout
PIN SIGNAL DESCRIPTION I/O
1 DCD Data carrier detect I
2 DSR Data set ready I
3 RXD Receive data I
4 RTS Request to send O
5 TXD Transmit data O
6 CTS Clear to send I
7 DTR Data terminal ready O
8 RI Ring indicator I
9 GND Signal ground --
10 NC Not connected --
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CP-RIO3-04S Functional Description
19
10
2

2.1.4 Peripheral Control Interface

A fan for system cooling and a power supply with power management can be connected to the CP-RIO3-04S via the peripheral control connector J13.
The following figure illustrates the peripheral control connector J13.
Figure 2-5: Peripheral Control Connector J13
The following table indicates the pinout of the peripheral control connector J13.
Table 2-5: Peripheral Connector J13 Pinout
PIN SIGNAL DESCRIPTION I/O
1 GND Signal ground --
2 PWR_5VSTDBY +5V standby power (optional) I
3 FAN_SENSE Fan speed monitor I
4VCC5V Power +5V O
5 PWM_OUT Fan speed control via pulse with
modulation signal
6 VCC3V3 Power +3.3V O
7 PWR_SLPS3# Power supply sleep mode O
8 GND Signal ground --
9 PWR_BTN# Wake-up / sleep input I
10 GND Signal ground --
Note ...
Pin 5 is an open drain output and has no pull-up resistor on the CP-RIO3-04S. Therefore, an external pull-up resistor is required for fan control operations.
O
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Functional Description CP-RIO3-04S
Figure 2-6: SATA Con. J5 and J6
J6J5
71 71
Table 2-6: SATA Connectors J5 and J6 Pinout
PIN SIGNAL DESCRIPTION I/O
1 GND Ground signal --
2 SATA_TX+ Differential Transmit + O
3 SATA_TX- Differential Transmit - O
4 GND Ground signal --
5 SATA_RX- Differential Receive - I
6 SATA_RX+ Differential Receive + I
7 GND Ground signal --

2.1.5 Serial ATA Interfaces

The CP-RIO3-04S provides two onboard SATA II interfaces implemented as two onboard SATA connectors, J5 and J6, used to connect standard SATA devices via a SATA cable. A SATA II repeater is provided on the CP-RIO3-04S to improve the signal performance.
The following figure and table provide pinout information for the SATA connectors J5 and J6.
Note ...
When using a Serial ATA cable, it is recommended to use a special right-angled Serial ATA cable due to possible space limitations within the system. For further information, please contact Kontron.
Note ...
To ensure secure connectivity, the SATA connector supports the use of SATA II cables (SATA cables with locking latch).
SATA II support for external SATA devices is a function of the backplane, the SATA device and cabling. In general, the more connectos and cabling involved, the less chance of achieving proper external SATA II device operation.
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CP-RIO3-04S Functional Description
Note:
Pinrow F: GND Pinrow Z: NC
22
1
ABCDE
Z F
rJ2

2.1.6 Rear I/O Interface on CompactPCI Connectors rJ2

The CP-RIO3-04S is equipped with one CompactPCI rear I/O connector rJ2.
Warning!
To support the rear I/O feature, a 3U CompactPCI backplane with rear I/O sup­port as well as a compatible and correctly configured CPU board are required. Do not plug the CP-RIO3-04S in a backplane without rear I/O support.
Failure to comply with the above will result in damage to the CP-RIO3-04S.
Warning!
The CP-RIO3-04S may be used only with CPU boards that have a compatible rear I/O CompactPCI connector pinout, such as the CP305, CP307 and CP308 from Kontron.
Failure to comply with the above may result in damage to the CP-RIO3-04S or the CPU board.
Figure 2-7: Rear I/O CompactPCI Connectors rJ2
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Functional Description CP-RIO3-04S
Table 2-7: Rear I/O CompactPCI Connector rJ2 Pinout
PIN ROW Z ROW A ROW B ROW C ROW D ROW E ROW F
22 NC NC NC NC NC NC GND
21 NC NC GND NC NC NC GND
20 NC NC GND NC NC NC GND
19 NC GND GND
18 NC
17 NC
16 NC
15 NC
14 NC
13 NC
12 NC
11 NC
10 NC GND
9NC
1RXD / out 1DCD# / out 1DTR# / in 2CTS# / out 1CTS# / out GND
1TXD / in 2RXD / out NC NC NC GND
1DSR# / out 1RTS# / in NC RSV 1RI# / out GND
PWR_5VSTDBY / out
lPA_DA+ / bi lPA_DA- / bi 2RTS# /in lPA_DC+ / bi lPA_DC- / bi GND
lPA_DB+ / bi lPA_DB- / bi 2RI# / out lPA_DD+ / bi lPA_DD- / bi GND
lPB_DA+ / bi lPB_DA- / bi RIO_1V9 / in lPB_DC+ / bi lPB_DC- / bi GND
lPB_DB+ / bi lPB_DB- / bi 2DCD# / out lPB_DD+ / bi lPB_DD- / bi GND
SATA4TXP / in GND VGA_HSYNC / inGND SATA5TXP / in GND
FAN_SENSE / out
2TXD / in VGA_RED / in 2DTR# / in GND GND
PWR_BTN# / out
NC NC NC GND
PWR_SLPS3# / in
RIO_3.3V / in GND
8NC
7NCGND
6NC
5NC
4NCNC
3 NC NC GND NC NC NC GND
2NCNCNCNCNCNC GND
1NCNCNCNCNCNC GND
SATA4TXN / in GND VGA_BLUE / in GND SATA5TXN / in GND
SATA4RXP / out
SATA4RXN / out
2DSR# / out VGA_I2C_DAT
/ bi
GND VGA_GREEN / inGND SATA5RXP /
GND VGA_VSYNC / inGND SATA5RXN /
RIO_5V / in VGA_I2C_CLK
/ in
PWM_OUT / in GND GND
GND
out
GND
out
GPIO_CFG0 / out
GND GND
Warning!
The RIO_XXX signals are power supply INPUTS to supply the rear I/O module with power. These pins MUST NOT be connected to any other power source, either within the backplane itself or within a rear I/O module.
Failure to comply with the above will result in damage to your board.
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CP-RIO3-04S Functional Description
Legend for Table 2-7:
SATAx Serial ATA port
lPx Gigabit Ethernet port
VGAx VGA signals
COM1x COM1 port
COM2x COM2 port
PWRx Power Management signals
5V/3.3V Power
GPIO_CFG0 GPIO configuration (configured for COM2)
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Functional Description CP-RIO3-04S
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CP-RIO3-04S Installation
Chapter 1
3
Installation
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Installation CP-RIO3-04S
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CP-RIO3-04S Installation

3. Installation

The CP-RIO3-04S has been designed for easy installation. However, the following standard precautions, installation procedures, and general information must be observed to ensure proper installation and to preclude damage to the CP-RIO3-04S, other system components, or injury to personnel.

3.1 Safety Requirements

The following safety precautions must be observed when installing or operating the CP-RIO3­04S. Kontron assumes no responsibility for any damage resulting from failure to comply with these requirements.
Caution!
Ensure that the system main power is removed prior to installing or removing the CP-RIO3-04S. Ensure that there are no other external voltages or signals being applied to the CP-RIO3-04S or other boards within the system. Failure to do so could endanger your life or health and may damage the CP-RIO3-04S or other system components including process-side signal conditioning equipment.
ESD Equipment!
The CP-RIO3-04S contains electrostatically sensitive devices. Please observe the necessary precautions to avoid damage to the CP-RIO3-04S:
• Discharge your clothing before touching the assembly. Tools must be dis­charged before use.
• Do not touch components, connector-pins or traces.
• If working at an anti-static workbench with professional discharging equipment, please do not omit to use it.
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Installation CP-RIO3-04S

3.2 Initial Installation Procedures

The following procedures are applicable only for the initial installation of the CP-RIO3-04S in a system.
To perform an initial installation of both the CP-RIO3-04S in a system, proceed as follows:
1. Ensure that the safety requirements indicated in Chapter 3.1 are observed.
Warning!
Failure to comply with the instruction below may cause damage to the CP-RIO3-04S or result in improper system operation.
2. Ensure that the CP-RIO3-04S is compatible with the CPU board and the backplane prior to installation.
3. If appropriate, ensure that the onboard peripheral devices are properly installed prior to installation of the CP-RIO3-04S.
4. Ensure that no power is applied to the system before proceeding.
Warning!
Even though power may be removed from the system, the CP-RIO3-04S front panel cables may have power applied which comes from an external source.
In addition, these cables may be connected to devices that can be dam­aged by electrostatic discharging or short-circuiting of pins.
It is the responsibility of the system designer or integrator to ensure that appropriate measures are taken to preclude damage to the system or inju­ry to personnel which may arise from the handling of these cables (con­necting or disconnecting).
Kontron disclaims all liability for damages or injuries resulting from failure to comply with the above.
Warning!
When performing the next step, DO NOT push the CP-RIO3-04S into the backplane connector. Use the ejector handle to seat the CP-RIO3-04S into the backplane connector.
5. Carefully insert the CP-RIO3-04S into the slot designated by the application require­ments for the CP-RIO3-04S until it makes contact with the backplane connector.
6. Using the ejector handle, engage the CP-RIO3-04S with the backplane. When the ejector handle is locked, the CP-RIO3-04S is engaged.
7. Fasten the front panel retaining screws.
8. Connect all external interfacing cables to the CP-RIO3-04S as required.
9. Ensure that the CP-RIO3-04S and all required interfacing cables are properly secured.
The CP-RIO3-04S is now ready for initial operation.
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CP-RIO3-04S Installation

3.3 Standard Removal Procedures

To remove the CP-RIO3-04S proceed as follows:
1. Ensure that the safety requirements indicated in Chapter 3.1 are observed.
Warning!
Care must be taken when applying the procedures below to ensure that neither the CP-RIO3-04S nor system boards are physically damaged by the application of these procedures.
2. Ensure that no power is applied to the system before proceeding.
Warning!
Even though power may be removed from the system, the CP-RIO3-04S front panel cables may have power applied which comes from an external source.
In addition, these cables may be connected to devices that can be dam­aged by electrostatic discharging or short-circuiting of pins.
It is the responsibility of the system designer or integrator to ensure that appropriate measures are taken to preclude damage to the system or inju­ry to personnel which may arise from the handling of these cables (con­necting or disconnecting).
Kontron disclaims all liability for damages or injuries resulting from failure to comply with the above.
3. Disconnect any interfacing cables that may be connected to the CP-RIO3-04S.
4. Unscrew the front panel retaining screws.
5. Disengage the CP-RIO3-04S from the backplane by first unlocking the ejection handle and then by pressing the handle as required until the CP-RIO3-04S is disengaged.
6. After disengaging the CP-RIO3-04S from the backplane, pull it out of the slot.
7. Dispose of the CP-RIO3-04S as required.
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Installation CP-RIO3-04S

3.4 Installation of External Serial ATA Devices

Up to two external SATA devices may be connected to the CP-RIO3-04S via the onboard SATA connectors J5 and J6 as well as the appropriate SATA cables.
Some symptoms of incorrectly installed SATA devices are:
• Device on a SATA channel does not spin up: check power cables and cabling. May also result from a bad power supply or SATA device. The SATA connector on the CP-RIO3-04S provides only a data connection. The power for this device must be supplied by a separate connector. For further information, refer to the respective documentation of the device.
• SATA device fail message at boot-up: may be a bad cable or lack of power going to the drive.
Warning!
The incorrect connection of power or data cables may damage the SATA device and/or the CP-RIO3-04S.
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