Kontron COMe Ref T2 User Manual

COM Express™ miniBaseboard Type 2
Document Revision 220
If it‟s embedded, it‟s Kontron.
» Table of Contents «
1 User Information ............................................................................ 1
1.1 About This Document ............................................................................................................... 1
1.2 Copyright Notice ..................................................................................................................... 1
1.3 Trademarks ............................................................................................................................ 1
1.4 Standards .............................................................................................................................. 1
1.5 Warranty ............................................................................................................................... 2
1.6 Technical Support ................................................................................................................... 2
2 Introduction ................................................................................. 3
3 Specification ................................................................................. 4
3.1 Functional Specification ........................................................................................................... 4
3.2 Block Diagram ........................................................................................................................ 6
3.2.1 ETXexpress® miniBaseboard ..................................................................................................... 6
3.2.2 COM Express™ miniBaseboard Type 2 .......................................................................................... 7
3.3 Mechanical Specification .......................................................................................................... 8
3.3.1 ETXexpress® miniBaseboard ..................................................................................................... 8
3.3.2 COM Express™ miniBaseboard Type 2 .......................................................................................... 9
3.4 Electrical Specification ........................................................................................................... 10
3.5 Environmental Specification .................................................................................................... 11
3.6 MTBF .................................................................................................................................. 11
4 Connector Layout .......................................................................... 12
4.1 Back Panel ........................................................................................................................... 12
4.2 Connector Locations .............................................................................................................. 13
4.2.1 ETXexpress® miniBaseboard top view ....................................................................................... 13
4.2.2 ETXexpress® miniBaseboard bottom view .................................................................................. 15
4.2.3 ETXexpress® miniBaseboard connector overview ........................................................................ 17
4.2.4 COM Express™ miniBaseboard Type 2 top view ............................................................................ 19
4.2.5 COM Express™ miniBaseboard Type 2 bottom view ....................................................................... 21
4.2.6 COM Express™ miniBaseboard Type 2 connector overview .............................................................. 23
5 Connectors and Features ................................................................. 24
5.1 Power supply ........................................................................................................................ 24
5.1.1 ATX connector ..................................................................................................................... 24
5.1.2 PS_ON override ................................................................................................................... 25
5.1.3 Reset and Power button ......................................................................................................... 26
5.2 COM Express™ connector......................................................................................................... 27
5.3 Status LED ........................................................................................................................... 28
5.4 Serial ATA ............................................................................................................................ 29
5.5 IDE and Compact Flash ........................................................................................................... 30
5.6 SD-Card............................................................................................................................... 32
5.7 High Definition Audio ............................................................................................................ 33
5.7.1 Front Panel and internal connectors ......................................................................................... 33
5.7.2 Onboard Speaker ................................................................................................................. 35
5.8 Ethernet .............................................................................................................................. 36
5.9 USB .................................................................................................................................... 37
5.10 PCI ..................................................................................................................................... 38
5.11 PCIexpress and Express Card .................................................................................................... 39
5.12 Kontron Feature connector ...................................................................................................... 40
5.13 DVI and VGA ......................................................................................................................... 42
5.14 LVDS .................................................................................................................................. 43
5.15 TV-Out ................................................................................................................................ 44
5.16 External BIOS ....................................................................................................................... 45
5.17 CPLD & POST-Code Display ....................................................................................................... 46
5.18 Winbond 83627 Super-I/O ...................................................................................................... 48
5.18.1 RS232 ............................................................................................................................... 49
5.18.2 LPT ................................................................................................................................... 50
5.18.3 FAN ................................................................................................................................... 51
5.18.4 Temp Sensor ....................................................................................................................... 52
5.19 FRU-PROM (I2C EEPROM) ......................................................................................................... 53
6 Battery Information ....................................................................... 54
7 Single Supply Mode ........................................................................ 56
7.1 Assembly Instructions ETXexpress® miniBaseboard ...................................................................... 57
7.2 Assembly Instructions COM Express™ miniBaseboard Type 2 ........................................................... 60
8 Power Distribution ETXexpress® miniBaseboard ................................... 63
9 Power Distribution COM Express™ miniBaseboard Type 2 ........................ 64
10 Security Advice ............................................................................. 65
11 Appendix C: Document Revision History .............................................. 66
COM Express™ miniBaseboard Type 2 / User Information
1
1 User Information
1.1 About This Document
This document provides information about products from Kontron Embedded Modules GmbH and/or its subsidiaries. No warranty of suitability, purpose, or fitness is implied. While every attempt has been made to ensure that the information in this document is accurate, the information contained within is supplied “as-is” and is subject to change without notice.
For the circuits, descriptions and tables indicated, Kontron assumes no responsibility as far as patents or other rights of third parties are concerned.
1.2 Copyright Notice
Copyright © 2003-2010 Kontron Embedded Modules GmbH
All rights reserved. No part of this document may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), without the express written permission of Kontron Embedded Modules GmbH.
DIMM-PC®, PISA®, ETX®, ETXexpress®, microETXexpress™, X-board®, DIMM-IO® and DIMM-BUS® are trademarks or registered trademarks of Kontron Embedded Modules GmbH. Kontron is trademark or registered trademark of Kontron AG.
1.3 Trademarks
The following lists the trademarks of components used in this board.
» IBM, XT, AT, PS/2 and Personal System/2 are trademarks of International Business Machines Corp. » Microsoft is a registered trademark of Microsoft Corp. » Intel is a registered trademark of Intel Corp. » All other products and trademarks mentioned in this manual are trademarks of their respective owners.
1.4 Standards
Kontron Embedded Modules GmbH is certified to ISO 9000 standards.
COM Express™ miniBaseboard Type 2 / User Information
2
1.5 Warranty
This Kontron Embedded Modules GmbH product is warranted against defects in material and workmanship for the warranty period from the date of shipment. During the warranty period, Kontron Embedded Modules GmbH will at its discretion decide to repair or replace defective products.
Within the warranty period, the repair of products is free of charge as long as warranty conditions are observed.
The warranty does not apply to defects resulting from improper or inadequate maintenance or handling by the buyer, unauthorized modification or misuse, operation outside of the product‟s environmental specifications or improper installation or maintenance.
Kontron Embedded Modules GmbH will not be responsible for any defects or damages to other products not supplied by Kontron Embedded Modules GmbH that are caused by a faulty Kontron Embedded Modules GmbH product.
1.6 Technical Support
Technicians and engineers from Kontron Embedded Modules GmbH and/or its subsidiaries are available for technical support. We are committed to making our product easy to use and will help you use our products in your systems.
Please consult our Web site at http://www.kontron.com/support for the latest product documentation, utilities, drivers and support contacts. Consult our customer section http://emdcustomersection.kontron.com for the latest BIOS downloads, Product Change Notifications and additional tools and software. In any case you can always contact your board supplier for technical support.
COM Express™ miniBaseboard Type 2 / Introduction
3
2 Introduction
The Kontron Type 2 miniBaseboard is an evaluation backplane for COM Express™ Computer-on-Modules following the PICMG COM.0 specification with pin-out Type 2. The baseboard is available as:
ETXexpress® miniBaseboard
» PartNo. 38102-0000-00-0 » PICMG COM.0 Rev 1.0 baseboard for Type 2 modules
COM Express miniBaseboard Type 2
» PartNo 38102-0000-00-1 » PICMG COM.0 Rev 2.0 baseboard for Type 2 modules
COM Express™ miniBaseboard Type 2 / Specification
4
3 Specification
3.1 Functional Specification
Basic features
The basic feature set for both ETXexpress miniBaseboards includes most interfaces available on Computer-On-Modules such as:
» PCI (1 Slot) » PCIexpress x1 (1 Slot) » 4 SATA » LPT (Winbond 83627 LPC-I/O) » RS232 (2 COM Ports, Winbond 83627 LPC-I/O) » VGA » DVI (SDVOtoDVI converter) » LVDS (40pin JILI connector) » HD Audio » Express Card » LPC Firmware Hub for external boot
Additional features:
» ATX EPS (20pin + 4pin) supply and Single voltage supply support » Kontron feature connector » Front panel connectors (HDD Act., Reset and Power Switch) » Status LED
COM Express™ miniBaseboard Type 2 / Specification
5
ETXexpress® miniBaseboard
The ETXexpress miniBaseboard follows the PICMG COM.0 Rev 1.0 specification and additionally provides:
» Ethernet RJ45 configurable as 10/100Mbit or 1000Mbit Ethernet » Hardware Monitor from Winbond 83627 LPC-I/O with 2 FAN and 3 thermal diode connectors » TV-Out: S-Video, component and composite » DVI-I connector with combined DVI and CRT output for single use » IDE (44pin) and Compact Flash Socket » 4 USB 2.0/1.1 Ports and 2 onboard USB pin header
COM Express miniBaseboard Type 2
The COM Express miniBaseboard Type 2 follows the PICMG COM.0 Rev 2.0 specification and additionally provides:
» Ethernet RJ45 for 1000Mbit Ethernet » Hardware Monitor from Winbond 83627 LPC-I/O with PWM FAN » Separated DVI-D and CRT connector fur Dual Display configurations » 1 IDE channel (40pin connector) » 6 USB 2.0/1.1 Ports and 1 onboard USB pin header for USB Client function » SD-Card Socket » SPI Flash for external boot (optional) » I2C EEPROM (optional) » 4 digit POST code display
COM Express™ miniBaseboard Type 2 / Specification
6
VCC 8.5-18V
LPC
CPLD
C O N N E C T O R
A B
SATA#0 (J3)
SATA#1 (J5) SATA#2 (J33) SATA#3 (J34)
TV-Out (J2)
Component
44pin IDE (J4)
LPT (J6)
DVI-I (J8)
Feature
Connector (J9)
PCI (J10)
PCIe x1 (J11)
CF-Card (J14)
USB 0-3
(J16)
Ethernet RJ45
(J19)
TV-out (J31)
FBAS/S-Video
FrontPanel
Audio (J43)
FAN2 (J50)
FAN1 (J49)
7.1 Audio Jack (J51)
LVDS1/JILI
(J55)
LVDS2
(J56)
Express Card
(J57)
USB 4/6
(J65)
COM1 (J66) COM2 (J67)
S/PDIF Toslink
(J71)
S/PDIF
Electrical (J72)
Realtek
ALC888 HD-
Audio Codec
Chrontel
CH7308B
SDVOtoLVDS
Winbond 83627HG
Temp1 (J40) Temp2 (J41) Temp3 (J42)
Silicon Image
1364
SDVOtoDVI
RS232
BIOS
(LPC FWH)
PWM
HWM
SATA
HD Audio
LVDS
TV-Out
CRT
DVISDVO B
SDVO C
SMB
I2C
RST/PWR Control
SMB
SMB
10/100 or GB-LAN
USB
PCI
SMB
IDE
Digital MIC IN
(J46)
SPKR
SP1
C O N N E C T O R
C D
Status LED
I/O (J7)
VGA I2C
J12 J13
DVI DDC
J15
J18
J20 J21 J22 J23 J24
J1A
J1B
HDD ACT
(J17)
J25
JTAG (J60)
CTRL
RST (J61)
PWR (J62)
SW1 SW2
J63
J69
J70
20pin ATX Main
Power (J58)
4pin ATX
12V (J59)
5VSB
R670 R669
Connector AB Connector CD
Connector AB Connector CD
FAN1 FAN2
J26
PCIe #3
PCIe #0
USB #5
RTC
Battery (BT3)
PCIe
Clock Buffer
3.2 Block Diagram
3.2.1 ETXexpress® miniBaseboard
COM Express™ miniBaseboard Type 2 / Specification
7
LPC
CPLD
C O N N E C
T O R
A B
SATA#0 (J3)
SATA#1 (J5) SATA#2 (J33) SATA#3 (J34)
40pin IDE (J4)
LPT (J6)
DVI-D (J77)
Feature
Connector (J9)
PCI (J10)
PCIe x1 (J11)
USB 0-3
(J16)
Ethernet RJ45
(J73)
FrontPanel
Audio (J43)
FAN (J50)
5.1 Audio Jack Analog +
optical S/PDIF
(J51)
LVDS/JILI
(J55)
Express Card
(J57)
USB 4/6
(J73)
COM1 (J66) COM2 (J67)
S/PDIF
Electrical (J72)
Realtek
ALC888 HD-
Audio Codec
Winbond
83627HFJ
Silicon Image
1364
SDVOtoDVI
RS232
BIOS1
LPC FWH
(U43)
PWM
SATA
HD Audio
PCIe #0
PCIe #1
LVDS
CRT
DVISDVO B
SMB
I2C
RST/PWR Control
SMB
SMB
GB-LAN
USB
PCI
SMB
IDE
USB #5
RTC
Battery (BT3)
SPKR
SP1
C O N N E C
T O R
C D
Status LED
J1A
J1B
HDD ACT
(J17)
J79
20pin ATX Main
Power (J58)
4pin ATX
12V (J59)
Debug (J76)
CTRL
RST (J61)
PWR (J62)
SW1 SW2
J63
J69
5VSB
R670
VCC 8.5-18V
R669
Connector AB Connector CD
Connector AB
Connector CD
FAN
LPC
J26
CRT (J77)
BIOS2
SPI Socket (J80)
SPI Flash optional
SPI
J82
POST CODE
USB 7 (J74)
USB Client
SD-Card (J81)
GPIO/SDIO
J75
EEPROM
optional
I2C
PCIe
Clock Buffer
3.2.2 COM Express miniBaseboard Type 2
COM Express™ miniBaseboard Type 2 / Specification
8
3.3 Mechanical Specification
Both baseboard revisions are 170x145mm in size with same location of mounting holes and module position. The connector placement is different. See detailed dimensions below.
3.3.1 ETXexpress® miniBaseboard
» max height on top: 36.05mm (Connector J51) » PCB thickness: 1.92mm ±10% » max height on bottom: 5.40mm (Connector J57)
COM Express™ miniBaseboard Type 2 / Specification
9
3.3.2 COM Express miniBaseboard Type 2
» max height on top: 35.80mm (Connector J51) » PCB thickness: 1.92mm ±10% » max height on bottom: 5.40mm (Connector J57)
8.0mm (Rubber feet)
COM Express™ miniBaseboard Type 2 / Specification
10
3.4 Electrical Specification
Supply Voltage
» 12V + 5VSB ±5% in ATX mode » 8.5 V to 18 V DC in single supply mode
Power Supply Rise time
» The input voltages shall rise from ≤10% of nominal to within the regulation ranges within 0.1ms to 20ms. » There must be a smooth and continuous ramp of each DC input voltage from 10% to 90% of its final set-point
following the ATX specification
Supply Voltage Ripple
» Maximum 100 mV peak to peak 0-20MHz
COM Express™ miniBaseboard Type 2 / Specification
11
3.5 Environmental Specification
Ambient temperature
» Operating: 0 to +60 °C » Non-operating: -30 to +85 °C
Humidity
» Operating: 10% to 90% (non condensing) » Non operating: 5% to 95% (non condensing)
3.6 MTBF
The following MTBF (Mean Time Between Failures) values were calculated using a combination of manufacturer‟s test data, if the data was available, and a Bellcore calculation for the remaining parts. The Bellcore calculation used is
“Method 1 Case 1”. In that particular method the components are assumed to be operating at a 50 % stress level in a 40° C ambient environment and the system is assumed to have not been burned in. Manufacturer‟s data has been used wherever possible. The manufacturer‟s data, when used, is specified at 50° C, so in that sense the following
results are slightly conservative. The MTBF values shown below are for a 40° C in an office or telecommunications environment. Higher temperatures and other environmental stresses (extreme altitude, vibration, salt water exposure, etc.) lower MTBF values.
» System MTBF ETXexpress® miniBaseboard: 192796 hours » System MTBF COM Express miniBaseboard Type 2: 144767 hours
COM Express™ miniBaseboard Type 2 / Connector Layout
12
4 Connector Layout
4.1 Back Panel
ETXexpress® miniBaseboard
COM Express miniBaseboard Type 2
COM Express™ miniBaseboard Type 2 / Connector Layout
13
4.2 Connector Locations
4.2.1 ETXexpress® miniBaseboard top view
COM Express™ miniBaseboard Type 2 / Connector Layout
14
COM Express™ miniBaseboard Type 2 / Connector Layout
15
4.2.2 ETXexpress® miniBaseboard bottom view
COM Express™ miniBaseboard Type 2 / Connector Layout
16
COM Express™ miniBaseboard Type 2 / Connector Layout
17
Connector
Short Description
BT3
RTC Battery
J1
COM Express Connector
J2
Component Video
J3
SATA0
J4
Primary IDE
J5
SATA1
J6
LPT
J7
CPLD I/O Port (for internal use only)
J8
DVI-I Connector
J9
Kontron Feature Connector
J10
PCI Connector
J11
PCIexpress x1
J12
VGA/DVI I2C Data Selector
J13
VGA/DVI I2C Clock Selector
J14
Compact Flash Socket
J15
CF Card Master/Single
J16
USB Ports 0-3
J17
HDD Activity LED
J18
VGA/DVI DDC Power Selector
J19
RJ45 10/100 or GBit Ethernet Jack
J20
100MBit / GBit Ethernet Switch
J21
100MBit / GBit Ethernet Switch
J22
100MBit / GBit Ethernet Switch
J23
100MBit / GBit Ethernet Switch
J24
100MBit / GBit Ethernet Switch
J25
Onboard SIO Adress Switch
J26
ATX_PS_ON Override Jumper
J31
TV-Out Composite/S-Video
J33
SATA2
J34
SATA3
J40
Connector for external Temp Sensor 1
J41
Connector for external Temp Sensor 2
J42
Connector for external Temp Sensor 3
J43
Front Panel Audio Connector
J46
Digital Microphone In
J49
FAN Connector 1
J50
FAN Connector 2
J51
7.1 Analog HD Audio Connector
J55
JILI40 LVDS 1
J56
JILI40 LVDS 2
J57
Express Card Slot (on PCB‟s back side)
J58
ATX Main Power Connector
J59
ATX_12V Power Connector
J60
CPLD JTAG connector
J61
Front Panel Reset Switch
4.2.3 ETXexpress® miniBaseboard connector overview
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