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C-101
User Manual
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Kontron C-101 User Manual

» User’s Guide «
KBox C-101
User’s Guide (Version 2.00)
1055-6575
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1. Table of Contents

1. Table of Contents ..................................................................................................................................... 1
1.1. Table of Figures...................................................................................................................................... 4
2. Introduction ........................................................................................................................................... 6
2.1. Symbols used in this Manual ..................................................................................................................... 7
3. Important Instructions............................................................................................................................. 8
3.1. Obligation of Diligence............................................................................................................................ 8
3.2. Personnel ............................................................................................................................................. 8
3.3. Appropriate Use, Field of Application ......................................................................................................... 8
3.4. Warranty Note ....................................................................................................................................... 8
3.5. Exclusion of Accident Liability Obligation.................................................................................................... 8
3.6. Liability Limitation / Exemption from the Warranty Obligation ........................................................................ 8
4. General Safety Instructions for IT Equipment............................................................................................... 9
4.1. Electrostatic Discharge (ESD) ..................................................................................................................10
4.1.1. Grounding Methods......................................................................................................................... 10
5. Electromagnetic Compatibility (Class B Device) ..........................................................................................11
5.1. Electromagnetic Compatibility (EU) ..........................................................................................................11
5.2. FCC Statement (USA).............................................................................................................................. 11
5.3. EMC-Compliance (Canada) ......................................................................................................................11
6. Shipment and Unpacking .........................................................................................................................12
6.1. Unpacking ........................................................................................................................................... 12
6.2. Scope of Delivery...................................................................................................................................12
6.2.1. Standard....................................................................................................................................... 12
6.2.2. Optional Parts ................................................................................................................................12
6.2.3. Optional System Extension ............................................................................................................... 12
6.3. Spare Parts ..........................................................................................................................................12
6.4. Type Label and Product Identification ....................................................................................................... 13
7. System Overview.....................................................................................................................................14
7.1. RTC..................................................................................................................................................... 15
7.1.1. RTC Buffer Time ..............................................................................................................................15
7.1.2. Setting the RTC...............................................................................................................................16
7.2. System Expansion Capabilities .................................................................................................................16
7.2.1. Mini PCI Express® Interfaces............................................................................................................. 16
7.2.2. Standard PCI Express® Interfaces ......................................................................................................16
7.2.3. SATA Interfaces ..............................................................................................................................16
7.2.4. mSATA (MO-300) ............................................................................................................................16
7.3. Front Side ............................................................................................................................................18
7.3.1. X101 - Power Input Connector........................................................................................................... 20
7.3.2. X102/X103/X104 - Ethernet Connectors (ETH) ..................................................................................... 20
7.3.3. X105/X106 - USB 3.0.......................................................................................................................20
7.3.4. X107/X108 - USB 2.0.......................................................................................................................20
7.3.5. X109 - DisplayPort ..........................................................................................................................20
7.3.6. SDCARD Slot ..................................................................................................................................21
7.3.7. X110 - RS232 .................................................................................................................................21
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7.3.8. POWER Button and PWR LED ............................................................................................................. 22
7.3.9. RESCUE Button and RSQ LED............................................................................................................. 22
7.3.10. Status and General Purpose LEDs ..................................................................................................... 23
7.3.11. X205 - Optional FIELDBUS Interface ................................................................................................. 23
7.3.12. PCIe Expansion Slots 1 and 2 .......................................................................................................... 23
7.3.13. SATA Drive Bays............................................................................................................................ 24
7.4. Left and Right Side View......................................................................................................................... 25
7.5. Top and Bottom Side View ...................................................................................................................... 25
7.6. Rear Side View...................................................................................................................................... 26
7.6.1. Functional Earth Stud ..................................................................................................................... 26
7.7. Internal View ....................................................................................................................................... 27
7.7.1. Integrated COMe Module ................................................................................................................. 28
7.7.2. mSATA Socket................................................................................................................................ 28
7.7.3. Expansion Slots for PCIe Mini Cards.................................................................................................... 29
7.7.4. Expansion Slots for PCIe x4 Cards ...................................................................................................... 29
8. Thermal Considerations........................................................................................................................... 30
8.1. Available Processors.............................................................................................................................. 30
8.2. Convection Cooling ............................................................................................................................... 30
8.3. Active Cooling via the optional Fan Tray .................................................................................................... 30
8.4. Minimum System Clearance..................................................................................................................... 30
8.5. Maximum Temperatures ......................................................................................................................... 30
8.6. Third Party Components ......................................................................................................................... 31
8.7. Processor Thermal Monitoring ................................................................................................................. 31
8.8. Processor Thermal Trip Feature ................................................................................................................ 31
9. Installation Instructions......................................................................................................................... 32
9.1. Instructions for Control Cabinet Mount Installation..................................................................................... 32
10. Accessing Internal Components.............................................................................................................. 33
10.1. Top Cover .......................................................................................................................................... 34
10.2. Opening and Closing the KBox C-101 ...................................................................................................... 35
10.2.1. Installing/Removing the PCIe Expansion Cards................................................................................... 37
10.2.2. Installing/Removing the PCIe Mini Card ............................................................................................ 37
10.2.3. Installing an mSATA SSD ................................................................................................................ 38
11. Control Cabinet Mounting...................................................................................................................... 39
11.1. DC Power Connection ........................................................................................................................... 40
11.1.1. Cabling....................................................................................................................................... 40
12. Starting Up.......................................................................................................................................... 41
12.1. Connecting to DC Main Power Supply....................................................................................................... 41
12.2. Power OFF/ON Procedure ...................................................................................................................... 42
12.3. Operating System and Hardware Component Drivers .................................................................................. 43
13. Maintenance and Cleaning..................................................................................................................... 44
14. System Extensions................................................................................................................................ 45
14.1. Serial Port RS232/RS422 ...................................................................................................................... 46
14.2. CAN Port............................................................................................................................................ 46
14.3. DVI-D Interface Connector .................................................................................................................... 46
14.4. UPS Battery (Uninterruptable Power Supply) TBD ...................................................................................... 46
14.5. Optional KBox C-101 Version with Fan Tray............................................................................................... 47
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14.6. Fan Tray............................................................................................................................................. 48
14.6.1. Replacing the Fan Tray ...................................................................................................................48
14.6.2. Cleaning the Air Filter ....................................................................................................................49
15. uEFI BIOS.............................................................................................................................................51
15.1. uEFI Shell Introduction, Basic Operation..................................................................................................51
15.1.1. Entering the uEFI Shell...................................................................................................................51
15.1.2. Exiting the uEFI Shell.....................................................................................................................51
15.1.3. Kontron-Specific uEFI Shell Commands .............................................................................................52
15.2. uEFI Shell Scripting..............................................................................................................................52
15.2.1. Startup Scripting ..........................................................................................................................52
15.2.2. Create a Startup Script ...................................................................................................................53
15.2.3. Examples of Startup Scripts.............................................................................................................53
15.3. Updating the uEFI BIOS ........................................................................................................................54
15.3.1. uEFI BIOS Recovery .......................................................................................................................54
15.3.2. Determining the Active Flash........................................................................................................... 54
16. Technical Specification ..........................................................................................................................55
16.1. Mechanical Specifications of the KBox C-101............................................................................................. 56
16.2. Mechanical Specifications of the KBox C-101 with Fan Tray Option ................................................................57
16.3. Environmental Specifications................................................................................................................. 58
16.4. CE-Directives and Standards .................................................................................................................. 59
17. KBox C-101 CPLD Specific Registers.........................................................................................................60
17.1. Reset Status Register (RSTAT) ................................................................................................................60
17.2. Interrupt Status Register (INTSTAT) ........................................................................................................61
17.3. Shutdown Control Register (SHDN_CTRL) .................................................................................................61
17.4. SPI Flash Control Registers (SPIFCTRL).....................................................................................................62
17.5. LED Control / Status Register (LCTRLSR)...................................................................................................62
18. Standard Interfaces – Pin Assignments....................................................................................................63
18.1.1. (X 101) Power Input Connector........................................................................................................63
18.1.2. (X 110) Serial Interface RS232.........................................................................................................63
18.1.3. DisplayPort ..................................................................................................................................64
18.1.4. (X 107, X 108) USB 2.0 Port ............................................................................................................64
18.1.5. (X 105, X 105) USB3.0 Port .............................................................................................................64
18.1.6. (X 102, X 103, X 104) Ethernet Connectors......................................................................................... 65
18.2. Optional Interfaces via Adapter Modules ..................................................................................................66
18.2.1. DVI-D (Single Link)........................................................................................................................66
18.2.2. Serial Port RS232/RS422 ................................................................................................................67
18.2.3. CAN Bus Port ................................................................................................................................68
18.2.4. UPS Connector (TBD) .....................................................................................................................68
19. Technical Support .................................................................................................................................69
19.1. Returning Defective Merchandise............................................................................................................69
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1.1. Table of Figures

Fig. 1: Type label.........................................................................................................................................13
Fig. 2: RTC buffer time depending on temperature .............................................................................................15
Fig. 3: Bottom side view ...............................................................................................................................17
Fig. 4: Right side view ..................................................................................................................................17
Fig. 5: Front side view config. with removable drives..........................................................................................17
Fig. 6: Front side view config. without removable drives .....................................................................................17
Fig. 7: Left side view ....................................................................................................................................17
Fig. 8: Top side view ....................................................................................................................................17
Fig. 9: Rear side view ...................................................................................................................................17
Fig. 10: KBox C-101 - front view (shown with removable drive bays) .....................................................................18
Fig. 11: Block Diagram - KBox C-101 ...............................................................................................................19
Fig. 12: X101 - 24VDC power input connector ...................................................................................................20
Fig. 13: SDCARD slot ....................................................................................................................................21
Fig. 14: SD card (not included) ......................................................................................................................21
Fig. 15:Detail - Power button and PWR LED/Rescue button and RSQ LED ................................................................22
Fig. 16: Detail - Status and General Purpose LEDs ..............................................................................................23
Fig. 17: X205 - Optional FIELDBUS interface.....................................................................................................23
Fig. 18: PCIe 1 and PCIe 2 slots ......................................................................................................................23
Fig. 19: Drive 1 and Drive 2 for removable 2.5" SATA HDD/SSD (option); closed drive bays........................................24
Fig. 20: Drive bay 1 with opened drive bay cover ...............................................................................................24
Fig. 21: Inserting/removing a 2.5" removable SSD ............................................................................................24
Fig. 22: Right side of the KBox C-101 system ....................................................................................................25
Fig. 23: Left side of the KBox C-101 system ......................................................................................................25
Fig. 24:Top side of the KBox C-101 system .......................................................................................................25
Fig. 25: Bottom side of the KBox C-101 system .................................................................................................25
Fig. 26: Rear side of the KBox C-101 system .....................................................................................................26
Fig. 27: KBox C-101 - internal view.................................................................................................................27
Fig. 28: KBox C-101 - internal view with COM Express module ..............................................................................28
Fig. 29: Inside of the top cover with fixing brackets ...........................................................................................34
Fig. 30: This movment allow you to remove the centring and fixing bracket of the top cover (detail of the KBox C-101) ..35
Fig. 31: Removing the cover (detail of the KBox C-101) ......................................................................................35
Fig. 32: KBox C-101 without top cover - removing the rihgt side cover...................................................................36
Fig. 33: KBox C-101 without top and right side cover .........................................................................................36
Fig. 34: Detail inside of the KBox C-101 with PCIe Riser card for 2x PCIe x4 slots......................................................37
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Fig. 35: Keep out area for mounting around KBox C-101 (front side view).............................................................. 39
Fig. 36: Phoenix power plug terminal ............................................................................................................. 40
Fig. 37: KBox C-101 with removable drive bays and optional interfaces .................................................................45
Fig. 38: KBox C-101 with optional interfaces and without removable drive bays and ................................................ 45
Fig. 39: KBox C-101 equipped with the optional fan tray .................................................................................... 47
Fig. 40: Fan tray of the KBox C-101 (cable connection between fan and fan connector are included in this assembly).... 48
Fig. 41: Detail KBox C-101 with fan tray extension: air filter holder on the bottom side ............................................49
Fig. 42: KBox c-101 with removed fan tray and removed air filter .........................................................................50
Fig. 43: Holder without air filter .................................................................................................................... 50
Fig. 44: Holder with air filter......................................................................................................................... 50
Fig. 45: Air filter......................................................................................................................................... 50
Fig. 46:Dimensions: right side ...................................................................................................................... 56
Fig. 47: Dimensions: front side with key holes ..................................................................................................56
Fig. 48:Dimensions: detail key hole................................................................................................................ 56
Fig. 49: Dimensions: top side ........................................................................................................................ 56
Fig. 50:Dimensions: right side (with fan tray option)......................................................................................... 57
Fig. 51: Dimensions: front side with key holes (with fan tray option) .................................................................... 57
Fig. 52:Dimensions: detail key hole................................................................................................................ 57
Fig. 53: Dimensions: top side (with fan trayoption)........................................................................................... 57
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2. Introduction KBox C-101 – User’s Guide (Version 2.00)

2. Introduction

Kontron would like to point out that the information contained in this manual may be subject to technical alteration, particularly as a result of the constant upgrading of Kontron products. The attached documentation does not entail any guarantee on the part of Kontron with respect to technical processes described in the manual or any product characteristics set out in the manual. Kontron does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron is aware of such errors or inaccuracies or that Kontron is unaware of these as a result of gross negligence and Kontron has failed to eliminate these errors or inaccuracies for this reason. Kontron expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case. In cases of doubt, please contact Kontron.
This manual is protected by copyright. All rights are reserved by Kontron. Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron. Kontron points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron to the products and thus this manual only reflects the technical status of the products by Kontron at the time of printing.
© 2014 by Kontron Europe
Printing and duplication, even of sections, is only permissible with the express approval of
Kontron Europe GmbH Lise-Meitner-Str. 3-5
86156 Augsburg
Germany
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2. Introduction KBox C-101 – User’s Guide (Version 2.00)

2.1. Symbols used in this Manual

Symbol Meaning
This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed.
This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed.
This symbol indicates general information about the product and the user manual.
This symbol indicates detail information about the specific product configuration.
This symbol precedes helpful hints and tips for daily use.
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3. Important Instructions KBox C-101 – User’s Guide (Version 2.00)

3. Important Instructions

Prior performing any installation or commissioning work with the device, this manual must be read carefully to become familiar with the device. The general safety instructions and information apply to all Kontron equipment for industrial control applications.
This manual provides important information required for the proper operation of the KBox C-101! This chapter contains instructions which must be observed when working with the KBox C-101.

3.1. Obligation of Diligence

The operator must ensure that industrial PCs of the KBox Series are only used in control cabinet environments, the operation manual is understood and the personnel has the necessary authorization and regularly training about relevant standards, regulations and instructions.
Further the operator must ensure that the industrial PC is mounted, operated and maintained according to the instruction of this manual.
Depending on the target application the operator must observe the current applicable national and international regulations and standards.

3.2. Personnel

Only personnel with appropriate qualifications, trainings and authorization are permitted to install and work with the Kontron KBox C-101 industrial PC.
All applicable technical standards, regulations and guidelines for the installation and usage of the device must be understood and followed. Further accident prevention regulations and directives must be observed.
Every user of this system must be familiar with the instructions described in this manual.

3.3. Appropriate Use, Field of Application

The KBox C-101 is to be used in control cabinet applications only. Necessary fire enclosures and similar safety measures are to be provided by the control cabinet. The operator must ensure that the place of installation complies with applicable national and international standards and regulations.

3.4. Warranty Note

Due to their limited service life, parts which by their nature are subject to a particularly high degree of wear (wearing parts) are excluded from the warranty beyond that provided by law. This applies e.g., to buffer battery storage media like SD cards.

3.5. Exclusion of Accident Liability Obligation

Kontron shall be exempted from the statutory accident liability obligation if the user fails to observe the included document: “General Safety Instructions for IT Equipment” the hints in this manual or eventually the warning signs label on the device.

3.6. Liability Limitation / Exemption from the Warranty Obligation

In the event of damage to the device caused by failure to observe the included document “General Safety Instructions for IT Equipment” in this manual or eventually the warning signs label on the device, Kontron shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation.
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4. General Safety Instructions for IT Equipment KBox C-101 – User’s Guide (Version 2.00)

4. General Safety Instructions for IT Equipment

Please read this chapter carefully and take careful note of the instructions, which have been compiled for your safety and to ensure to apply in accordance with intended regulations. If the following general safety instructions are not observed, it could lead to injuries to the operator and/or damage of the product; in cases of nonobservance of the instructions Kontron is exempt from accident liability, this also applies during the warranty period.
The product has been built and tested according to the basic safety requirements for low voltage (LVD) applications and has left the manufacturer in safety-related, flawless condition. To maintain this condition and to also ensure safe operation, the operator must not only observe the correct operating conditions for the product but also the following general safety instructions:
❏ The product must be used as specified in the product documentation, in which the instructions for safety for the
product and for the operator are described. These contain guidelines for setting up, installation and assembly, maintenance, transport or storage.
❏ The on-site electrical installation must meet the requirements of the country's specific local regulations. ❏ If a power cable comes with the product, only this cable should be used. Do not use an extension cable to connect the
product.
❏ To guarantee that sufficient air circulation is available to cool the product, please ensure that the ventilation
openings are not covered or blocked. If an air filter is provided, this should be cleaned regularly. Do not place the system close to heat sources or damp places. Make sure the system is well ventilated.
❏ Only devices or parts which fulfill the requirements of SELV circuits (Safety Extra Low Voltage) as stipulated by
IEC 60950-1 may be connected to the available interfaces.
❏ Before opening the device, make sure that the device is disconnected from the mains. ❏ Switching off the device by its power button does not disconnect it from the mains. Complete disconnection is only
possible if the power cable is removed from the wall plug or from the device. Ensure that there is free and easy access to enable disconnection.
❏ The device may only be opened for the insertion or removal of add-on cards (depending on the configuration of the
system). This may only be carried out by qualified operators.
❏ If extensions are being carried out, the following must be observed:
• all effective legal regulations and all technical data are adhered to
• the power consumption of any add-on card does not exceed the specified limitations
• the current consumption of the system does not exceed the value stated on the product label.
❏ Only original accessories that have been approved by Kontron can be used. ❏ Please note: safe operation is no longer possible when any of the following applies:
• the device has visible damages or
• the device is no longer functioning
In this case the device must be switched off and it must be ensured that the device can no longer be operated.
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4. General Safety Instructions for IT Equipment KBox C-101 – User’s Guide (Version 2.00)
Additional safety instructions for DC power supply circuits
❏ To guarantee safe operation of devices with DC power supply voltages larger than 60 volts DC or a power consumption
larger than 240 VA, please observe that:
• the device is set up, installed and operated in a room or enclosure marked with “RESTRICTED ACCESS”, if there are no safety messages on product as safety signs and labels on the device itself.
• no cables or parts without insulation in electrical circuits with dangerous voltage or power should be touched directly or indirectly
• a reliable protective earthing connection is provided
• a suitable, easily accessible disconnecting device is used in the application (e.g. overcurrent protective device,), if
the device itself is not disconnectable
• a disconnect device, if provided in or as part of the equipment, shall disconnect both poles simultaneously
• interconnecting power circuits of different devices cause no electrical hazards
❏ A sufficient dimensioning of the power cable wires must be selected – according to the maximum electrical
specifications on the product label – as stipulated by EN60950-1 or VDE0100 or EN60204 or UL508 regulations.
❏ The devices do not generally fulfill the requirements for "centralized DC power systems“ (UL 60950-1, Annex NAB; D2)
and therefore may not be connected to such devices!

4.1. Electrostatic Discharge (ESD)

A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-circuitry. Proper packaging and grounding techniques are necessary precautions to prevent damage. Always take the following precautions:
1. Transport boards in static-safe containers such as boxes or bags.
2. Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace.
3. Always be properly grounded when touching a sensitive board, component, or assembly.
4. Store electrostatic-sensitive boards in protective packaging or on antistatic mats.

4.1.1. Grounding Methods

The following measures help to avoid electrostatic damages to the device:
1. Cover workstations with approved antistatic material. Always wear a wrist strap connected to workplace as well as
properly grounded tools and equipment.
2. Use anti-static mats, heel straps, or air ionizes to give added protection.
3. Always handle electrostatic sensitive components by their edge or by their casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or connecting test equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.
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5. Electromagnetic Compatibility (Class B Device) KBox C-101 – User’s Guide (Version 2.00)

5. Electromagnetic Compatibility (Class B Device)

5.1. Electromagnetic Compatibility (EU)

This product complies with the European Council Directive on the approximation of the laws of the member states relating to electromagnetic compatibility (2004/108/EC), Class B limits for Information Technology Equipment according to European Standard EN 55022.

5.2. FCC Statement (USA)

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
❏ Reorient or relocate the receiving antenna. ❏ Increase the separation between the equipment and receiver. ❏ Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. ❏ Consult the dealer or an experienced radio/TV technician for help.

5.3. EMC-Compliance (Canada)

The method of compliance is self-declaration to Canadian ICES-003:
(English): This Class B digital apparatus complies with the Canadian ICES-003.
(French) : Cet appareil numérique de la class B est conforme à la norme NMB-003 du Canada.
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6. Shipment and Unpacking KBox C-101 – User’s Guide (Version 2.00)

6. Shipment and Unpacking

6.1. Unpacking

Proceed as follows to unpack the unit:
1. Remove packaging.
2. Do not discard the original packaging. Keep it for future relocation.
3. Check the delivery for completeness by comparing it with your order.
4. Please keep the associated paperwork. It contains important information for handling the unit.
5. Check the contents for visible shipping damage.
6. If you notice any shipping damage or inconsistencies between the contents and your order, please contact Kontron
for help and information.

6.2. Scope of Delivery

6.2.1. Standard

KBox C-101 (corresponding to the ordered system configuration) POWER-SUBCON PSC 1,5/ 3-F, 3-pin plug General Safety Instructions for IT Equipment

6.2.2. Optional Parts

Front accessible drive bays for 2.5" HDD/SSDs Mini-PCIe cards mSATA cards (MO-300) PCIe cards

6.2.3. Optional System Extension

RS232/RS422 Port: via internal factory mounted and configured RS232/RS422 adapter module CAN Port: via internal factory mounted CAN adapter module DVI-D (single Link) Port: via internal factory mounted DVI-D adapter module External UPS (Uninterruptable Power Supply): via internal factory mounted UPS adapter module Optional system expansion with fan tray

6.3. Spare Parts

The following spare parts are available for field replacement:
Spare Part Part Number
Fan tray 1055-4009
Air filter 1055-4670
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6. Shipment and Unpacking KBox C-101 – User’s Guide (Version 2.00)

6.4. Type Label and Product Identification

The type label (product name, serial number) and the inspection status label of your KBox C-101 system are located on the right side of the device (refer to
Fig. 1 and Fig. 22, pos. 9).
Fig. 1: Type label
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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7. System Overview

The KBox C-101 System is a highly scalable and flexible industrial automation process monitor and control system. As such, it is designed to provide application process visualization and supervisory interaction capability. Performance scalability is achieved through the use of various Kontron COM Express® CPU modules (form factor: basic and type 6 pinout).
KBox C-101 offers maintenance free ("Wartungsfrei") operation. That means it operates without battery, fans and rotating media (HDD's). The system flexibility is a result of the basic design concept of the KBox C-101:
❏ use of a prime carrier board which provides COM Express® and a set of standard IO interfacing ❏ a comprehensive set of optionally available IOs and devices.
The following interfaces are available with the KBox C-101:
Standard front panel:
❏ 24VDC input power (X101) ❏ 3x Gigabit Ethernet (X102, X103, X104) ❏ 2x USB 3.0 (X105, X106) ❏ 2x USB 2.0 (X107, X108) ❏ DisplayPort (X109) ❏ SD Card slot (without X numbered slot) ❏ RS232 serial (X110) ❏ Switches with integrated LEDs:
• RSQ (rescue)
• PWR (power)
❏ LEDs:
• GP1 to GP4 (general purpose LEDs)
• THERM (thermal status)
• DRIVE (SSD/HDD drive status)
• SD (SDHC/SDXC status)
• WD (Watchdog status)
❏ Standard carrier onboard and system expansion capabilities
• 2x SATA plus device power
• 2x mSATA (MO-300 sites)
• 2x Mini PCIe x1 slots (one slot is on the top side, the second one on the bottom side of the baseboard
• 2x PCIe x4 slots on Riser card
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7. System Overview KBox C-101 – User’s Guide (Version 2.00)
The KBox C-101 is a fanless system with a compact aluminum chassis with cooling fins. The rated voltage of the mains can be found on the type label. The type label is located at the right side of the device.
The device is designed be operated wall mounted inside a control cabinet, in vertical position, except with the top side facing down.
When switching on the KBox C-101, make sure that the air exhaust openings on the top side pos. 12), the air intake openings on the bottom side ( chassis (
To provide sufficient heat dissipation by the cooling of the device, do not cover the cooling fins of the KBox C-101. Do not place any objects on the device. When installing the system, please note the clearance recommendation in the section
Fig. 23, Fig. 24 and Fig. 25, pos. 6) are not obstructed (covered) by any objects.
16.1 “Mechanical Specifications”.
Fig. 25, pos. 11) and the cooling fins of the
Fig. 24,

7.1. RTC

The KBox C-101 comprises a chipset external RTC. This RTC is connected to the SMBus of the processor module. A RTC of type RV-8564 or compatible is used. To provide a valid date and time when no power is connected to the KBox C-101, the RTC is equipped with a goldcap buffer.

7.1.1. RTC Buffer Time

The RTC buffer time is depending of the ambient temperature. To better understand the different behavior of the goldcap buffer of your system refer to the diagram below:
Fig. 2: RTC buffer time depending on temperature
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7. System Overview KBox C-101 – User’s Guide (Version 2.00)
If the time is not valid this is indicated by a status bit in the RTC registers. For details see the RV-8564 application manual.
To get the maximum buffer time it is necessary to have the system a certain time powered on. This ensures that the buffer capacitors are fully loaded.
The buffer time depends on the ambient temperature and on how long the box is connected to its power supply.

7.1.2. Setting the RTC

During startup, the uEFI performs a comparison of chipset clock and external RTC and sets the chipset clock accordingly if the RTC time is valid. Further it is possible to set the time manually by accessing the RTC over the SMBus.

7.2. System Expansion Capabilities

For the configuration of your KBox C-101 please follow the ordering options specified in: “Configuration Guides – KBox C-101“ on our web site
www.kontron.com.

7.2.1. Mini PCI Express® Interfaces

There are two Mini PCIe interfaces on the KBox C-101 baseboard. One Mini PCIe interface connector is accessible from the top of the KBox C-101 when the top panel is removed. The other Mini PCIe interface connector is located on the bottom site of the baseboard and is not accessible in the field. This interface connector is intended to be used for the Fieldbus expansion. If a customer requires this system expansion, it must be so stipulated when ordering, as the device must be installed at the factory.

7.2.2. Standard PCI Express® Interfaces

The KBox C-101 provides two half-length standard height PCIe slots which are accessible when the top cover is removed.

7.2.3. SATA Interfaces

The KBox C-101 offers two SATA interfaces for. These are either connected to two internal drive bays or optional to front accessible drive bays for 2.5" HDDs or SSDs (refer to the subsection

7.2.4. mSATA (MO-300)

The KBox C-101 has two mSATA interfaces which are accessible when the top panel is removed.
7.3.13 “SATA Drive Bays”.
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7. System Overview KBox C-101 – User’s Guide (Version 2.00)
Fig. 3: Bottom side view
Fig. 4: Right side view Fig. 5: Front side view config.
with removable drives
Fig. 6: Front side view config.
without removable drives
Fig. 7: Left side view
Fig. 8: Top side view
Fig. 9: Rear side view
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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7.3. Front Side

Fig. 10: KBox C-101 - front view (shown with removable drive bays)
1 Side of KBox C-101 with cooling fins 2 Top side cover with knurled screws
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7. System Overview KBox C-101 – User’s Guide (Version 2.00)
LEDs
PWR LED
Power Button
RSQ LED
RESCUE Button
CAN X 203
galvanic
RS232/RS422 X 204
Serial RS232 X 110
THERM
SJA
isolation
1000
via Adapter Module
galvanic
isolation
CPLD
Super I/O
SPI Flash
RESCUE BIOS
LPC
GP4
GP3
GP2
GP1
WD
SD
DRIVE
System
EPROM
C
2
I
SPI
CPU Options
i5 / i7 / Celeron®
SMBUS
KBox C-101
Temperatur Sensor
RTC
Ultra low power
Gold CAP
Slot
Connector
SD Card
SD Card
DVI Port X 202
DisplayPort X 109
2x USB (2.0) X 107 X 108
2x USB (3.0) X 105 X 106
2x ETH (RJ45) X 103
X 104
ETH (RJ45) X 102
PWR IN 24 VDC X 101
UPS
Uninterruptible Power Supply
X 201
SD Card
Controller
DVI
DVI
Redriver
Gb LAN
Gb LAN
Controller
Gb LAN
Gb LAN
Controller
Gb LAN
Power Supply
and Power Monitor
10 ms Hold-Up
to CPLD
2.5" HDD/SSD
2.5" HDD/SSD
Internal or Removable
Connector
PCIe x4
Riser Card
Connector
PCIe x4
FIELDBUS
Drive 1
for
Drive 2
for
PCIe 1
Slot
PCIe 2
Slot
X 205
to external
Fan Tray
FAN
(Option)
Connector
USB2
Display PortDVI
Converter
DP to DVI
DDI2
DDI1
USB6 USB7
USB1 USB0
PCIe x1
PCIe x1
PCIe3
PCIe4
COM Express® - Basic
GBE
VCC
BIOS
Flash
USB8
SATA0
6 Gb/s
SATA1
3 Gb/s
SATA2
6 Gb/s
SATA3
6 Gb/s
Type 6 Module
PEG8-11
PEG12-15
PCIe1 USB4
PCIe2 USB5
FAN_TACHIN
/PWMOUT
PCIe x4
PCIe x4
PCIe x1 USB 2.0
PCIe x1 USB 2.0
SATA
Repeater
SATA
Repeater
onnector
SATA0C
SATA1
Connector
mSATA1
Connector (MO-300)
mSATA2
Connector (MO-300)
PCIe x8 Connector
Connector
Mini PCIe
via Adapter
Module
Connector
Mini PCIe
TachoFAN_CTRL
FAN
Control
Baseboard
Legend
Baseboard
COMe
Module
www.kontron.com 19
Onboard
connectord
External
interfaces
Optional ext. interfaces and
Fig. 11: Block Diagram - KBox C-101
onboard components
Onboard
controller
Complex
function
7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7.3.1. X101 - Power Input Connector

The 3-pin connector (X101, supply. For pin assignments refer to the subsection
Fig. 10) provides the power connection of the KBox C-101 to the appropriate DC main power
18.1.1. The external cable connector is a Phoenix PSC 1,5/ 3-M, 3-pin plug with an SCT-D-SUB 9-KG housing. This power plug is delivered along with the KBox C-101. Please observe the section
12.1 “Connecting to DC Main Power Supply”. The mating
connector is a Phoenix PSC 1,5/ 3-F connector.
Pin Signal Name
1
Pin 1
Pin 2
+24 VDC (input)
2
Functional Earth
3
0V (input)
Pin 3
Fig. 12: X101 - 24VDC power input connector

7.3.2. X102/X103/X104 - Ethernet Connectors (ETH)

These connectors (X102/X103/X104, Fig. 10) are Gigabit Ethernet 10/100/1000 Mbit/s, IEEE 1588 capable interfaces. The connectors are standard 8-pin RJ45 type connectors with status LEDs:
Activity/link: green = link up; green blinking = activity. Speed: off, green, yellow (10/100/1000 MBit/s).
For pin assignment refer to subsection
18.1.6.

7.3.3. X105/X106 - USB 3.0

The KBox C-101 provides two USB 3.0/2.0 interfaces. These connectors (X105/X106, or USB 2.0 compatible devices to the system. For pin assignment refer to subsection
Fig. 10) allow connection of USB 3.0
18.1.5.

7.3.4. X107/X108 - USB 2.0

The KBox C-101 provides two USB 2.0/1.1 interfaces. These connectors (X107/X108, compatible devices to the system. For pin assignment refer to subsection
18.1.4.
Fig. 10) allow connection of USB-

7.3.5. X109 - DisplayPort

This is a DisplayPort compliant interface realized using a standard DisplayPort connector. An external (digital) display can be connected to the DisplayPort connector (X109,
Fig. 10). For pin assignment refer to subsection 18.1.3.
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