Kontron C-101 User Manual

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KBox C-101

User’s Guide (Version 2.00)

1055-6575

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1. Table of Contents KBox C-101 – User’s Guide (Version 2.00)

1. Table of Contents

1. Table of Contents ..................................................................................................................................... 1

1.1. Table of Figures...................................................................................................................................... 4

2. Introduction ........................................................................................................................................... 6

2.1. Symbols used in this Manual ..................................................................................................................... 7

3. Important Instructions............................................................................................................................. 8

3.1. Obligation of Diligence............................................................................................................................ 8

3.2. Personnel ............................................................................................................................................. 8

3.3. Appropriate Use, Field of Application ......................................................................................................... 8

3.4. Warranty Note ....................................................................................................................................... 8

3.5. Exclusion of Accident Liability Obligation.................................................................................................... 8

3.6. Liability Limitation / Exemption from the Warranty Obligation ........................................................................ 8

4. General Safety Instructions for IT Equipment............................................................................................... 9

4.1. Electrostatic Discharge (ESD) ..................................................................................................................10

4.1.1. Grounding Methods......................................................................................................................... 10

5. Electromagnetic Compatibility (Class B Device) ..........................................................................................11

5.1. Electromagnetic Compatibility (EU) ..........................................................................................................11

5.2. FCC Statement (USA).............................................................................................................................. 11

5.3. EMC-Compliance (Canada) ......................................................................................................................11

6. Shipment and Unpacking .........................................................................................................................12

6.1. Unpacking ........................................................................................................................................... 12

6.2. Scope of Delivery...................................................................................................................................12

6.2.1. Standard....................................................................................................................................... 12

6.2.2. Optional Parts ................................................................................................................................12

6.2.3. Optional System Extension ............................................................................................................... 12

6.3. Spare Parts ..........................................................................................................................................12

6.4. Type Label and Product Identification ....................................................................................................... 13

7. System Overview.....................................................................................................................................14

7.1. RTC..................................................................................................................................................... 15

7.1.1. RTC Buffer Time ..............................................................................................................................15

7.1.2. Setting the RTC...............................................................................................................................16

7.2. System Expansion Capabilities .................................................................................................................16

7.2.1. Mini PCI Express® Interfaces............................................................................................................. 16

7.2.2. Standard PCI Express® Interfaces ......................................................................................................16

7.2.3. SATA Interfaces ..............................................................................................................................16

7.2.4. mSATA (MO-300) ............................................................................................................................16

7.3. Front Side ............................................................................................................................................18

7.3.1. X101 - Power Input Connector........................................................................................................... 20

7.3.2. X102/X103/X104 - Ethernet Connectors (ETH) ..................................................................................... 20

7.3.3. X105/X106 - USB 3.0.......................................................................................................................20

7.3.4. X107/X108 - USB 2.0.......................................................................................................................20

7.3.5. X109 - DisplayPort ..........................................................................................................................20

7.3.6. SDCARD Slot ..................................................................................................................................21

7.3.7. X110 - RS232 .................................................................................................................................21

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1. Table of Contents KBox C-101 – User’s Guide (Version 2.00)

7.3.8. POWER Button and PWR LED ............................................................................................................. 22

7.3.9. RESCUE Button and RSQ LED............................................................................................................. 22

7.3.10. Status and General Purpose LEDs ..................................................................................................... 23

7.3.11. X205 - Optional FIELDBUS Interface ................................................................................................. 23

7.3.12. PCIe Expansion Slots 1 and 2 .......................................................................................................... 23

7.3.13. SATA Drive Bays............................................................................................................................ 24

7.4. Left and Right Side View......................................................................................................................... 25

7.5. Top and Bottom Side View ...................................................................................................................... 25

7.6. Rear Side View...................................................................................................................................... 26

7.6.1. Functional Earth Stud ..................................................................................................................... 26

7.7. Internal View ....................................................................................................................................... 27

7.7.1. Integrated COMe Module ................................................................................................................. 28

7.7.2. mSATA Socket................................................................................................................................ 28

7.7.3. Expansion Slots for PCIe Mini Cards.................................................................................................... 29

7.7.4. Expansion Slots for PCIe x4 Cards ...................................................................................................... 29

8. Thermal Considerations........................................................................................................................... 30

8.1. Available Processors.............................................................................................................................. 30

8.2. Convection Cooling ............................................................................................................................... 30

8.3. Active Cooling via the optional Fan Tray .................................................................................................... 30

8.4. Minimum System Clearance..................................................................................................................... 30

8.5. Maximum Temperatures ......................................................................................................................... 30

8.6. Third Party Components ......................................................................................................................... 31

8.7. Processor Thermal Monitoring ................................................................................................................. 31

8.8. Processor Thermal Trip Feature ................................................................................................................ 31

9. Installation Instructions......................................................................................................................... 32

9.1. Instructions for Control Cabinet Mount Installation..................................................................................... 32

10. Accessing Internal Components.............................................................................................................. 33

10.1. Top Cover .......................................................................................................................................... 34

10.2. Opening and Closing the KBox C-101 ...................................................................................................... 35

10.2.1. Installing/Removing the PCIe Expansion Cards................................................................................... 37

10.2.2. Installing/Removing the PCIe Mini Card ............................................................................................ 37

10.2.3. Installing an mSATA SSD ................................................................................................................ 38

11. Control Cabinet Mounting...................................................................................................................... 39

11.1. DC Power Connection ........................................................................................................................... 40

11.1.1. Cabling....................................................................................................................................... 40

12. Starting Up.......................................................................................................................................... 41

12.1. Connecting to DC Main Power Supply....................................................................................................... 41

12.2. Power OFF/ON Procedure ...................................................................................................................... 42

12.3. Operating System and Hardware Component Drivers .................................................................................. 43

13. Maintenance and Cleaning..................................................................................................................... 44

14. System Extensions................................................................................................................................ 45

14.1. Serial Port RS232/RS422 ...................................................................................................................... 46

14.2. CAN Port............................................................................................................................................ 46

14.3. DVI-D Interface Connector .................................................................................................................... 46

14.4. UPS Battery (Uninterruptable Power Supply) TBD ...................................................................................... 46

14.5. Optional KBox C-101 Version with Fan Tray............................................................................................... 47

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1. Table of Contents KBox C-101 – User’s Guide (Version 2.00)

14.6. Fan Tray............................................................................................................................................. 48

14.6.1. Replacing the Fan Tray ...................................................................................................................48

14.6.2. Cleaning the Air Filter ....................................................................................................................49

15. uEFI BIOS.............................................................................................................................................51

15.1. uEFI Shell Introduction, Basic Operation..................................................................................................51

15.1.1. Entering the uEFI Shell...................................................................................................................51

15.1.2. Exiting the uEFI Shell.....................................................................................................................51

15.1.3. Kontron-Specific uEFI Shell Commands .............................................................................................52

15.2. uEFI Shell Scripting..............................................................................................................................52

15.2.1. Startup Scripting ..........................................................................................................................52

15.2.2. Create a Startup Script ...................................................................................................................53

15.2.3. Examples of Startup Scripts.............................................................................................................53

15.3. Updating the uEFI BIOS ........................................................................................................................54

15.3.1. uEFI BIOS Recovery .......................................................................................................................54

15.3.2. Determining the Active Flash........................................................................................................... 54

16. Technical Specification ..........................................................................................................................55

16.1. Mechanical Specifications of the KBox C-101............................................................................................. 56

16.2. Mechanical Specifications of the KBox C-101 with Fan Tray Option ................................................................57

16.3. Environmental Specifications................................................................................................................. 58

16.4. CE-Directives and Standards .................................................................................................................. 59

17. KBox C-101 CPLD Specific Registers.........................................................................................................60

17.1. Reset Status Register (RSTAT) ................................................................................................................60

17.2. Interrupt Status Register (INTSTAT) ........................................................................................................61

17.3. Shutdown Control Register (SHDN_CTRL) .................................................................................................61

17.4. SPI Flash Control Registers (SPIFCTRL).....................................................................................................62

17.5. LED Control / Status Register (LCTRLSR)...................................................................................................62

18. Standard Interfaces – Pin Assignments....................................................................................................63

18.1.1. (X 101) Power Input Connector........................................................................................................63

18.1.2. (X 110) Serial Interface RS232.........................................................................................................63

18.1.3. DisplayPort ..................................................................................................................................64

18.1.4. (X 107, X 108) USB 2.0 Port ............................................................................................................64

18.1.5. (X 105, X 105) USB3.0 Port .............................................................................................................64

18.1.6. (X 102, X 103, X 104) Ethernet Connectors......................................................................................... 65

18.2. Optional Interfaces via Adapter Modules ..................................................................................................66

18.2.1. DVI-D (Single Link)........................................................................................................................66

18.2.2. Serial Port RS232/RS422 ................................................................................................................67

18.2.3. CAN Bus Port ................................................................................................................................68

18.2.4. UPS Connector (TBD) .....................................................................................................................68

19. Technical Support .................................................................................................................................69

19.1. Returning Defective Merchandise............................................................................................................69

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1. Table of Contents KBox C-101 – User’s Guide (Version 2.00)

1.1. Table of Figures

Fig. 1: Type label.........................................................................................................................................13

Fig. 2: RTC buffer time depending on temperature .............................................................................................15

Fig. 3: Bottom side view ...............................................................................................................................17

Fig. 4: Right side view ..................................................................................................................................17

Fig. 5: Front side view config. with removable drives..........................................................................................17

Fig. 6: Front side view config. without removable drives .....................................................................................17

Fig. 7: Left side view ....................................................................................................................................17

Fig. 8: Top side view ....................................................................................................................................17

Fig. 9: Rear side view ...................................................................................................................................17

Fig. 10: KBox C-101 - front view (shown with removable drive bays) .....................................................................18

Fig. 11: Block Diagram - KBox C-101 ...............................................................................................................19

Fig. 12: X101 - 24VDC power input connector ...................................................................................................20

Fig. 13: SDCARD slot ....................................................................................................................................21

Fig. 14: SD card (not included) ......................................................................................................................21

Fig. 15:Detail - Power button and PWR LED/Rescue button and RSQ LED ................................................................22

Fig. 16: Detail - Status and General Purpose LEDs ..............................................................................................23

Fig. 17: X205 - Optional FIELDBUS interface.....................................................................................................23

Fig. 18: PCIe 1 and PCIe 2 slots ......................................................................................................................23

Fig. 19: Drive 1 and Drive 2 for removable 2.5" SATA HDD/SSD (option); closed drive bays........................................24

Fig. 20: Drive bay 1 with opened drive bay cover ...............................................................................................24

Fig. 21: Inserting/removing a 2.5" removable SSD ............................................................................................24

Fig. 22: Right side of the KBox C-101 system ....................................................................................................25

Fig. 23: Left side of the KBox C-101 system ......................................................................................................25

Fig. 24:Top side of the KBox C-101 system .......................................................................................................25

Fig. 25: Bottom side of the KBox C-101 system .................................................................................................25

Fig. 26: Rear side of the KBox C-101 system .....................................................................................................26

Fig. 27: KBox C-101 - internal view.................................................................................................................27

Fig. 28: KBox C-101 - internal view with COM Express module ..............................................................................28

Fig. 29: Inside of the top cover with fixing brackets ...........................................................................................34

Fig. 30: This movment allow you to remove the centring and fixing bracket of the top cover (detail of the KBox C-101) ..35

Fig. 31: Removing the cover (detail of the KBox C-101) ......................................................................................35

Fig. 32: KBox C-101 without top cover - removing the rihgt side cover...................................................................36

Fig. 33: KBox C-101 without top and right side cover .........................................................................................36

Fig. 34: Detail inside of the KBox C-101 with PCIe Riser card for 2x PCIe x4 slots......................................................37

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1. Table of Contents KBox C-101 – User’s Guide (Version 2.00)

Fig. 35: Keep out area for mounting around KBox C-101 (front side view).............................................................. 39

Fig. 36: Phoenix power plug terminal ............................................................................................................. 40

Fig. 37: KBox C-101 with removable drive bays and optional interfaces .................................................................45

Fig. 38: KBox C-101 with optional interfaces and without removable drive bays and ................................................ 45

Fig. 39: KBox C-101 equipped with the optional fan tray .................................................................................... 47

Fig. 40: Fan tray of the KBox C-101 (cable connection between fan and fan connector are included in this assembly).... 48

Fig. 41: Detail KBox C-101 with fan tray extension: air filter holder on the bottom side ............................................49

Fig. 42: KBox c-101 with removed fan tray and removed air filter .........................................................................50

Fig. 43: Holder without air filter .................................................................................................................... 50

Fig. 44: Holder with air filter......................................................................................................................... 50

Fig. 45: Air filter......................................................................................................................................... 50

Fig. 46:Dimensions: right side ...................................................................................................................... 56

Fig. 47: Dimensions: front side with key holes ..................................................................................................56

Fig. 48:Dimensions: detail key hole................................................................................................................ 56

Fig. 49: Dimensions: top side ........................................................................................................................ 56

Fig. 50:Dimensions: right side (with fan tray option)......................................................................................... 57

Fig. 51: Dimensions: front side with key holes (with fan tray option) .................................................................... 57

Fig. 52:Dimensions: detail key hole................................................................................................................ 57

Fig. 53: Dimensions: top side (with fan trayoption)........................................................................................... 57

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2. Introduction KBox C-101 – User’s Guide (Version 2.00)

2. Introduction

Kontron would like to point out that the information contained in this manual may be subject to technical alteration, particularly as a result of the constant upgrading of Kontron products. The attached documentation does not entail any guarantee on the part of Kontron with respect to technical processes described in the manual or any product characteristics set out in the manual. Kontron does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron is aware of such errors or inaccuracies or that Kontron is unaware of these as a result of gross negligence and Kontron has failed to eliminate these errors or inaccuracies for this reason. Kontron expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case. In cases of doubt, please contact Kontron.

This manual is protected by copyright. All rights are reserved by Kontron. Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron. Kontron points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron to the products and thus this manual only reflects the technical status of the products by Kontron at the time of printing.

Printing and duplication, even of sections, is only permissible with the express approval of

Kontron Europe GmbH Lise-Meitner-Str. 3-5

86156 Augsburg

Germany

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2. Introduction KBox C-101 – User’s Guide (Version 2.00)

2.1. Symbols used in this Manual

Symbol Meaning

This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed.

This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed.

This symbol indicates general information about the product and the user manual.

This symbol indicates detail information about the specific product configuration.

This symbol precedes helpful hints and tips for daily use.

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3. Important Instructions KBox C-101 – User’s Guide (Version 2.00)

3. Important Instructions

Prior performing any installation or commissioning work with the device, this manual must be read carefully to become familiar with the device. The general safety instructions and information apply to all Kontron equipment for industrial control applications.

This manual provides important information required for the proper operation of the KBox C-101! This chapter contains instructions which must be observed when working with the KBox C-101.

3.1. Obligation of Diligence

The operator must ensure that industrial PCs of the KBox Series are only used in control cabinet environments, the operation manual is understood and the personnel has the necessary authorization and regularly training about relevant standards, regulations and instructions.

Further the operator must ensure that the industrial PC is mounted, operated and maintained according to the instruction of this manual.

Depending on the target application the operator must observe the current applicable national and international regulations and standards.

3.2. Personnel

Only personnel with appropriate qualifications, trainings and authorization are permitted to install and work with the Kontron KBox C-101 industrial PC.

All applicable technical standards, regulations and guidelines for the installation and usage of the device must be understood and followed. Further accident prevention regulations and directives must be observed.

Every user of this system must be familiar with the instructions described in this manual.

3.3. Appropriate Use, Field of Application

The KBox C-101 is to be used in control cabinet applications only. Necessary fire enclosures and similar safety measures are to be provided by the control cabinet. The operator must ensure that the place of installation complies with applicable national and international standards and regulations.

3.4. Warranty Note

Due to their limited service life, parts which by their nature are subject to a particularly high degree of wear (wearing parts) are excluded from the warranty beyond that provided by law. This applies e.g., to buffer battery storage media like SD cards.

3.5. Exclusion of Accident Liability Obligation

Kontron shall be exempted from the statutory accident liability obligation if the user fails to observe the included document: “General Safety Instructions for IT Equipment” the hints in this manual or eventually the warning signs label on the device.

3.6. Liability Limitation / Exemption from the Warranty Obligation

In the event of damage to the device caused by failure to observe the included document “General Safety Instructions for IT Equipment” in this manual or eventually the warning signs label on the device, Kontron shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation.

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4. General Safety Instructions for IT Equipment KBox C-101 – User’s Guide (Version 2.00)

4. General Safety Instructions for IT Equipment

Please read this chapter carefully and take careful note of the instructions, which have been compiled for your safety and to ensure to apply in accordance with intended regulations. If the following general safety instructions are not observed, it could lead to injuries to the operator and/or damage of the product; in cases of nonobservance of the instructions Kontron is exempt from accident liability, this also applies during the warranty period.

The product has been built and tested according to the basic safety requirements for low voltage (LVD) applications and has left the manufacturer in safety-related, flawless condition. To maintain this condition and to also ensure safe operation, the operator must not only observe the correct operating conditions for the product but also the following general safety instructions:

❏ The product must be used as specified in the product documentation, in which the instructions for safety for the

product and for the operator are described. These contain guidelines for setting up, installation and assembly, maintenance, transport or storage.

❏ The on-site electrical installation must meet the requirements of the country's specific local regulations. ❏ If a power cable comes with the product, only this cable should be used. Do not use an extension cable to connect the

product.

❏ To guarantee that sufficient air circulation is available to cool the product, please ensure that the ventilation

openings are not covered or blocked. If an air filter is provided, this should be cleaned regularly. Do not place the system close to heat sources or damp places. Make sure the system is well ventilated.

❏ Only devices or parts which fulfill the requirements of SELV circuits (Safety Extra Low Voltage) as stipulated by

IEC 60950-1 may be connected to the available interfaces.

❏ Before opening the device, make sure that the device is disconnected from the mains. ❏ Switching off the device by its power button does not disconnect it from the mains. Complete disconnection is only

possible if the power cable is removed from the wall plug or from the device. Ensure that there is free and easy access to enable disconnection.

❏ The device may only be opened for the insertion or removal of add-on cards (depending on the configuration of the

system). This may only be carried out by qualified operators.

❏ If extensions are being carried out, the following must be observed:

• all effective legal regulations and all technical data are adhered to

• the power consumption of any add-on card does not exceed the specified limitations

• the current consumption of the system does not exceed the value stated on the product label.

❏ Only original accessories that have been approved by Kontron can be used. ❏ Please note: safe operation is no longer possible when any of the following applies:

• the device has visible damages or

• the device is no longer functioning

In this case the device must be switched off and it must be ensured that the device can no longer be operated.

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4. General Safety Instructions for IT Equipment KBox C-101 – User’s Guide (Version 2.00)

Additional safety instructions for DC power supply circuits

❏ To guarantee safe operation of devices with DC power supply voltages larger than 60 volts DC or a power consumption

larger than 240 VA, please observe that:

• the device is set up, installed and operated in a room or enclosure marked with “RESTRICTED ACCESS”, if there are no safety messages on product as safety signs and labels on the device itself.

• no cables or parts without insulation in electrical circuits with dangerous voltage or power should be touched directly or indirectly

• a reliable protective earthing connection is provided

• a suitable, easily accessible disconnecting device is used in the application (e.g. overcurrent protective device,), if

the device itself is not disconnectable

• a disconnect device, if provided in or as part of the equipment, shall disconnect both poles simultaneously

• interconnecting power circuits of different devices cause no electrical hazards

❏ A sufficient dimensioning of the power cable wires must be selected – according to the maximum electrical

specifications on the product label – as stipulated by EN60950-1 or VDE0100 or EN60204 or UL508 regulations.

❏ The devices do not generally fulfill the requirements for "centralized DC power systems“ (UL 60950-1, Annex NAB; D2)

and therefore may not be connected to such devices!

4.1. Electrostatic Discharge (ESD)

A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-circuitry. Proper packaging and grounding techniques are necessary precautions to prevent damage. Always take the following precautions:

1. Transport boards in static-safe containers such as boxes or bags.

2. Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace.

3. Always be properly grounded when touching a sensitive board, component, or assembly.

4. Store electrostatic-sensitive boards in protective packaging or on antistatic mats.

4.1.1. Grounding Methods

The following measures help to avoid electrostatic damages to the device:

1. Cover workstations with approved antistatic material. Always wear a wrist strap connected to workplace as well as

properly grounded tools and equipment.

2. Use anti-static mats, heel straps, or air ionizes to give added protection.

3. Always handle electrostatic sensitive components by their edge or by their casing.

4. Avoid contact with pins, leads, or circuitry.

5. Turn off power and input signals before inserting and removing connectors or connecting test equipment.

6. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and styrofoam.

7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive.

8. Always place drives and boards PCB-assembly-side down on the foam.

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5. Electromagnetic Compatibility (Class B Device) KBox C-101 – User’s Guide (Version 2.00)

5. Electromagnetic Compatibility (Class B Device)

5.1. Electromagnetic Compatibility (EU)

This product complies with the European Council Directive on the approximation of the laws of the member states relating to electromagnetic compatibility (2004/108/EC), Class B limits for Information Technology Equipment according to European Standard EN 55022.

5.2. FCC Statement (USA)

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.

If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

❏ Reorient or relocate the receiving antenna. ❏ Increase the separation between the equipment and receiver. ❏ Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. ❏ Consult the dealer or an experienced radio/TV technician for help.

5.3. EMC-Compliance (Canada)

The method of compliance is self-declaration to Canadian ICES-003:

(English): This Class B digital apparatus complies with the Canadian ICES-003.

(French) : Cet appareil numérique de la class B est conforme à la norme NMB-003 du Canada.

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6. Shipment and Unpacking KBox C-101 – User’s Guide (Version 2.00)

6. Shipment and Unpacking

6.1. Unpacking

Proceed as follows to unpack the unit:

1. Remove packaging.

2. Do not discard the original packaging. Keep it for future relocation.

3. Check the delivery for completeness by comparing it with your order.

4. Please keep the associated paperwork. It contains important information for handling the unit.

5. Check the contents for visible shipping damage.

6. If you notice any shipping damage or inconsistencies between the contents and your order, please contact Kontron

for help and information.

6.2. Scope of Delivery

6.2.1. Standard

 KBox C-101 (corresponding to the ordered system configuration)  POWER-SUBCON PSC 1,5/ 3-F, 3-pin plug  General Safety Instructions for IT Equipment

6.2.2. Optional Parts

 Front accessible drive bays for 2.5" HDD/SSDs  Mini-PCIe cards  mSATA cards (MO-300)  PCIe cards

6.2.3. Optional System Extension

 RS232/RS422 Port: via internal factory mounted and configured RS232/RS422 adapter module  CAN Port: via internal factory mounted CAN adapter module  DVI-D (single Link) Port: via internal factory mounted DVI-D adapter module  External UPS (Uninterruptable Power Supply): via internal factory mounted UPS adapter module  Optional system expansion with fan tray

6.3. Spare Parts

The following spare parts are available for field replacement:

Spare Part Part Number

Fan tray 1055-4009

Air filter 1055-4670

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6. Shipment and Unpacking KBox C-101 – User’s Guide (Version 2.00)

6.4. Type Label and Product Identification

The type label (product name, serial number) and the inspection status label of your KBox C-101 system are located on the right side of the device (refer to

Fig. 1 and Fig. 22, pos. 9).

Fig. 1: Type label

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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7. System Overview

The KBox C-101 System is a highly scalable and flexible industrial automation process monitor and control system. As such, it is designed to provide application process visualization and supervisory interaction capability. Performance scalability is achieved through the use of various Kontron COM Express® CPU modules (form factor: basic and type 6 pinout).

KBox C-101 offers maintenance free ("Wartungsfrei") operation. That means it operates without battery, fans and rotating media (HDD's). The system flexibility is a result of the basic design concept of the KBox C-101:

❏ use of a prime carrier board which provides COM Express® and a set of standard IO interfacing ❏ a comprehensive set of optionally available IOs and devices.

The following interfaces are available with the KBox C-101:

Standard front panel:

❏ 24VDC input power (X101) ❏ 3x Gigabit Ethernet (X102, X103, X104) ❏ 2x USB 3.0 (X105, X106) ❏ 2x USB 2.0 (X107, X108) ❏ DisplayPort (X109) ❏ SD Card slot (without X numbered slot) ❏ RS232 serial (X110) ❏ Switches with integrated LEDs:

• RSQ (rescue)

• PWR (power)

❏ LEDs:

• GP1 to GP4 (general purpose LEDs)

• THERM (thermal status)

• DRIVE (SSD/HDD drive status)

• SD (SDHC/SDXC status)

• WD (Watchdog status)

❏ Standard carrier onboard and system expansion capabilities

• 2x SATA plus device power

• 2x mSATA (MO-300 sites)

• 2x Mini PCIe x1 slots (one slot is on the top side, the second one on the bottom side of the baseboard

• 2x PCIe x4 slots on Riser card

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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

The KBox C-101 is a fanless system with a compact aluminum chassis with cooling fins. The rated voltage of the mains can be found on the type label. The type label is located at the right side of the device.

The device is designed be operated wall mounted inside a control cabinet, in vertical position, except with the top side facing down.

When switching on the KBox C-101, make sure that the air exhaust openings on the top side pos. 12), the air intake openings on the bottom side ( chassis (

To provide sufficient heat dissipation by the cooling of the device, do not cover the cooling fins of the KBox C-101. Do not place any objects on the device. When installing the system, please note the clearance recommendation in the section

Fig. 23, Fig. 24 and Fig. 25, pos. 6) are not obstructed (covered) by any objects.

16.1 “Mechanical Specifications”.

Fig. 25, pos. 11) and the cooling fins of the

Fig. 24,

7.1. RTC

The KBox C-101 comprises a chipset external RTC. This RTC is connected to the SMBus of the processor module. A RTC of type RV-8564 or compatible is used. To provide a valid date and time when no power is connected to the KBox C-101, the RTC is equipped with a goldcap buffer.

7.1.1. RTC Buffer Time

The RTC buffer time is depending of the ambient temperature. To better understand the different behavior of the goldcap buffer of your system refer to the diagram below:

Fig. 2: RTC buffer time depending on temperature

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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

If the time is not valid this is indicated by a status bit in the RTC registers. For details see the RV-8564 application manual.

To get the maximum buffer time it is necessary to have the system a certain time powered on. This ensures that the buffer capacitors are fully loaded.

The buffer time depends on the ambient temperature and on how long the box is connected to its power supply.

7.1.2. Setting the RTC

During startup, the uEFI performs a comparison of chipset clock and external RTC and sets the chipset clock accordingly if the RTC time is valid. Further it is possible to set the time manually by accessing the RTC over the SMBus.

7.2. System Expansion Capabilities

For the configuration of your KBox C-101 please follow the ordering options specified in: “Configuration Guides – KBox C-101“ on our web site

www.kontron.com.

7.2.1. Mini PCI Express® Interfaces

There are two Mini PCIe interfaces on the KBox C-101 baseboard. One Mini PCIe interface connector is accessible from the top of the KBox C-101 when the top panel is removed. The other Mini PCIe interface connector is located on the bottom site of the baseboard and is not accessible in the field. This interface connector is intended to be used for the Fieldbus expansion. If a customer requires this system expansion, it must be so stipulated when ordering, as the device must be installed at the factory.

7.2.2. Standard PCI Express® Interfaces

The KBox C-101 provides two half-length standard height PCIe slots which are accessible when the top cover is removed.

7.2.3. SATA Interfaces

The KBox C-101 offers two SATA interfaces for. These are either connected to two internal drive bays or optional to front accessible drive bays for 2.5" HDDs or SSDs (refer to the subsection

7.2.4. mSATA (MO-300)

The KBox C-101 has two mSATA interfaces which are accessible when the top panel is removed.

7.3.13 “SATA Drive Bays”.

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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

Fig. 3: Bottom side view

Fig. 4: Right side view Fig. 5: Front side view config.

with removable drives

Fig. 6: Front side view config.

without removable drives

Fig. 7: Left side view

Fig. 8: Top side view

Fig. 9: Rear side view

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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7.3. Front Side

Fig. 10: KBox C-101 - front view (shown with removable drive bays)

1 Side of KBox C-101 with cooling fins 2 Top side cover with knurled screws

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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

LEDs

PWR LED

Power Button

RSQ LED

RESCUE Button

CAN X 203

galvanic

RS232/RS422 X 204

Serial RS232 X 110

THERM

SJA

isolation

1000

via Adapter Module

galvanic

isolation

CPLD

Super I/O

SPI Flash

RESCUE BIOS

LPC

GP4

GP3

GP2

GP1

DRIVE

System

EPROM

SPI

CPU Options

i5 / i7 / Celeron®

SMBUS

KBox C-101

Temperatur Sensor

RTC

Ultra low power

Gold CAP

Slot

Connector

SD Card

DVI Port X 202

DisplayPort X 109

2x USB (2.0) X 107 X 108

2x USB (3.0) X 105 X 106

2x ETH (RJ45) X 103

X 104

ETH (RJ45) X 102

PWR IN 24 VDC X 101

UPS

Uninterruptible Power Supply

X 201

SD Card

Controller

DVI

Redriver

Gb LAN

Controller

Gb LAN

Controller

Gb LAN

Power Supply

and Power Monitor

10 ms Hold-Up

to CPLD

2.5" HDD/SSD

Internal or Removable

Connector

PCIe x4

Riser Card

Connector

PCIe x4

FIELDBUS

Drive 1

for

Drive 2

for

PCIe 1

Slot

PCIe 2

Slot

X 205

to external

Fan Tray

FAN

(Option)

Connector

USB2

Display PortDVI

Converter

DP to DVI

DDI2

DDI1

USB6 USB7

USB1 USB0

PCIe x1

PCIe3

PCIe4

COM Express® - Basic

GBE

VCC

BIOS

Flash

USB8

SATA0

6 Gb/s

SATA1

3 Gb/s

SATA2

6 Gb/s

SATA3

6 Gb/s

Type 6 Module

PEG8-11

PEG12-15

PCIe1 USB4

PCIe2 USB5

FAN_TACHIN

/PWMOUT

PCIe x4

PCIe x1 USB 2.0

SATA

Repeater

SATA

Repeater

onnector

SATA0C

SATA1

Connector

mSATA1

Connector (MO-300)

mSATA2

Connector (MO-300)

PCIe x8 Connector

Connector

Mini PCIe

via Adapter

Module

Connector

Mini PCIe

TachoFAN_CTRL

FAN

Control

Baseboard

Legend

Baseboard

COMe

Module

www.kontron.com 19

Onboard

connectord

External

interfaces

Optional ext. interfaces and

Fig. 11: Block Diagram - KBox C-101

onboard components

Onboard

controller

Complex

function

7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7.3.1. X101 - Power Input Connector

The 3-pin connector (X101, supply. For pin assignments refer to the subsection

Fig. 10) provides the power connection of the KBox C-101 to the appropriate DC main power

18.1.1. The external cable connector is a Phoenix PSC 1,5/ 3-M, 3-pin plug with an SCT-D-SUB 9-KG housing. This power plug is delivered along with the KBox C-101. Please observe the section

12.1 “Connecting to DC Main Power Supply”. The mating

connector is a Phoenix PSC 1,5/ 3-F connector.

Pin Signal Name

Pin 1

Pin 2

+24 VDC (input)

Functional Earth

0V (input)

Pin 3

Fig. 12: X101 - 24VDC power input connector

7.3.2. X102/X103/X104 - Ethernet Connectors (ETH)

These connectors (X102/X103/X104, Fig. 10) are Gigabit Ethernet 10/100/1000 Mbit/s, IEEE 1588 capable interfaces. The connectors are standard 8-pin RJ45 type connectors with status LEDs:

 Activity/link: green = link up; green blinking = activity.  Speed: off, green, yellow (10/100/1000 MBit/s).

For pin assignment refer to subsection

18.1.6.

7.3.3. X105/X106 - USB 3.0

The KBox C-101 provides two USB 3.0/2.0 interfaces. These connectors (X105/X106, or USB 2.0 compatible devices to the system. For pin assignment refer to subsection

Fig. 10) allow connection of USB 3.0

18.1.5.

7.3.4. X107/X108 - USB 2.0

The KBox C-101 provides two USB 2.0/1.1 interfaces. These connectors (X107/X108, compatible devices to the system. For pin assignment refer to subsection

18.1.4.

Fig. 10) allow connection of USB-

7.3.5. X109 - DisplayPort

This is a DisplayPort compliant interface realized using a standard DisplayPort connector. An external (digital) display can be connected to the DisplayPort connector (X109,

Fig. 10). For pin assignment refer to subsection 18.1.3.

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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7.3.6. SDCARD Slot

This slot, marked “SDCARD” is an SDHC/SDXC compliant interface realized using a standard SD card connector. It is accessible at the front side of the KBox C-101 (

Fig. 10) and is located between the serial interface (RS232/X110) and

DISPLAYPORT.

• This SD card reader supports SD, SDHC and SDXC cards.

• SD card activity is indicated by the SD LED on the KBox C-101 front side.

• This interface permits hot-plugging of SD card. The system can also be booted from this interface.

Fig. 13: SDCARD slot Fig. 14: SD card (not included)

This interfaces support hot-swapping.

To prevent data loss when removing the SD or SDHC or SDXC card, it may not be removed during a read or write access [while the green SD LED (

Fig. 16) of the drives is green flashing].

To install a card please perform following steps:

1. Insert the SD/SDHC/SDXC card into the SDCARD slot marked “SDCARD” (see

Fig. 10. and Fig. 13) on the front side of

the KBox C-101.

2. Gently push the card into the open slot until it snaps (clicks) into place. When the card was inserted correctly, the

green SD LED (

Fig. 16) of the multi card reader lights up (provided that the computer is switched on and booted up).

Do not act with force when inserting the memory card. If this seems to be necessary, the card is not inserted properly in the guide of the slot. Remove the card from the slot and re-insert it with care.

3. The card is ready for use.

To remove a card, proceed as follow described:

1. Push the SD/SDHC/SDXC card in all the way and then let it “push” itself out (there is a spring loaded mechanism in the

holder which does this).

2. Once the card is released, grasp the protruding part of the card and remove the card from the holder.

7.3.7. X110 - RS232

This interface (X110, a serial peripheral. For pin assignment refer to subsection

Fig. 10) is provided as a 9-pin D-SUB connector; it is RS232 configured and allows the connection of

18.1.2.

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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7.3.8. POWER Button and PWR LED

1 Power button (PWR) 2 Power LED (PWR) 3 Rescue button (RSQ)

Fig. 15:Detail - Power button and PWR LED/Rescue button and RSQ LED

4 Rescue LED (RSQ)

This power button (PWR, Fig. 10, Fig. 15, pos. 1) is used to initiate a system power shut down or power start up after a power shut down. A forced system shutdown can be initiated by pressing the power button for longer than four seconds.

The power LED (marked PWR,

Fig. 10, Fig. 15, pos. 2) is on green steady when power is applied to the system.

Prerequisite: The KBox C-101 has to be connected to an appropriate main power supply (DC).

Even when the system is turned off via the power button there is still a standby voltage on the baseboard. The unit is only completely disconnected from the DC mains, when the power is removed

As soon as external power is applied to the main input power connector, X101, the KBox C-101 begins to operate (boots up and then starts the operating system and application where available).

To perform an orderly shutdown of the system, press the PWR button and the system shuts down under the control of the operating system.

To perform an immediate forced shutdown of the system, press the PWR button for more than four seconds and the system power is buttoned off (no matter what the state of the application or operating system is). Performing a forced shutdown can lead to loss of data or other undesirable effects.

Once the system has been shutdown, it can restarted by pressing the PWR button (assuming that power is still applied to the main input power connector, X101).

7.3.9. RESCUE Button and RSQ LED

The rescue function is not intended for use with a system in an application environment. It is designed for a maintenance environment (where the standard BIOS flash is corrupted) to attempt to get the system to boot in a defined and safe state for further failure resolution. Please refer to the chapter

17 “KBox C-101 CPLD Specific Registers”.

The RESCUE button (RSQ, LED (RSQ,

Fig. 10, Fig. 15, pos. 4) blinks red when the backup flash is selected for booting. The backup flash contains a

Fig. 10, Fig. 15, pos. 3) is used to force using the backup flash for system booting. The RESCUE

cloned BIOS (uEFI) version. In the event the system does not properly start-up or gets hung-up and restarting (cold booting) the system does not help, it is possible to switch to the backup boot flash and then restart the system. To do this, press the RSQ button for more than five seconds, whether or not the system is running it will now start-up using the backup flash for booting.

To revert to using the standard boot flash, the system must be cold started using the PWR button or remove power completely from the system and then reapply.

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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7.3.10. Status and General Purpose LEDs

After power is applied and the KBox C-101 performs the boot procedure the LEDs show the POST code. In case of a boot failure within the uEFI the last post code is displayed. When the boot phase is passed without errors, the LEDs change to their status and general purpose function. The following table provides information concerning these LEDs (

Fig. 10 and Fig. 16).

Status and General Purpose LEDs

Designator Function Color Description

THERM Thermal Red blinking

The system turns off due to over temperature

DRIVE Drives (SSD/HDD) Green SSD/HDD active

SD SD Card Green SD card active

WD Watchdog Red blinking Watchdog timeout occurred

GP1 General Purpose 1

GP2 General Purpose 2

GP3 General Purpose 3

GP4 General Purpose 4

Fig. 16: Detail - Status and General Purpose LEDs

Red/Green/Orange

User general purpose 1

User general purpose 2

User general purpose 3

User general purpose 4

7.3.11. X205 - Optional FIELDBUS Interface

The optional interface (FIELDBUS) on the front side of the KBox C-101 must be ordered separately. To add a FIELDBUS interface to the KBox C-101 the second mPCIe slot, on the bottom of the baseboard, will be used. This connection can be implemented at factory only.

Fig. 17: X205 - Optional FIELDBUS interface

7.3.12. PCIe Expansion Slots 1 and 2

The KBox C-101 provides two PCIe x4 slots for half-length PCIe add-on cards. The two PCIe x4 expansions utilize a subset of the connections from the processor chipset PEG port. To access these slots (

Fig. 10, PCIe 1 and PCIe 2) in order to install or remove PCIe x4 expansion cards you have to remove the top side access cover. For better accessibility of the expansion slots you should to remove the right side access cover ( For installation/removing of the mSATA SSD refer to the subsection

Fig. 24 and Fig. 22, pos 1 and 3) also.

10.2.3, “Installing an mSATA SSD”.

1 PCIe 1 slot 2 PCIe 2 slot

Fig. 18: PCIe 1 and PCIe 2 slots

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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7.3.13. SATA Drive Bays

Depending on the ordered system configuration, your KBox C-101 can be equipped with up to two removable drive bays (refer to

Fig. 10 and Fig. 19) or two internal 2.5" SATA HDD. The internal HDDs/SSDs are not accessible from the outside.

The two 2.5” removable drive bays (DRIVE 1 and DRIVE 2) are accessible from the front side (

Fig. 10) of the KBox C-101.

Both drive bays are designed for removable 2.5” SATA SSD/HDDs (without mounting frames).

The drives support following dive speeds:

 DRIVE 1: up to SATA 6 Gb/s.  DRIVE 2: up to SATA 3 Gb/s.

If the KBox C-101 configuration with internal SATA HDD/SSD was chosen, the Drive 1 and Drive 2 for removable SATA HDD/SSD are not available (refer to

Fig. 6).

If the KBox C-101 configuration with removable SATA HDD/SSD was chosen, no installation of an internal SATA HDD (with mounting frame) is possible.

Fig. 19: Drive 1 and Drive 2 for removable 2.5" SATA HDD/SSD (option); closed drive bays

Fig. 20: Drive bay 1 with opened drive bay cover

Fig. 21: Inserting/removing a 2.5" removable SSD

Legend for

1 Slide button to release the drive bay cover 2 Cover of the drive bay

Fig. 19, Fig. 20 and Fig. 21:

4 Opened drive bay cover 5 Inserting or removing a 2.5" removable SATA HDD/SSD

3 Drive bay for 2.5" removable SATA HDD/SSD

To install/remove a drive, please perform the following steps:

1. Slide the drive cover release button to the right (

Fig. 19, pos. 1). The drive cover will spring up.

2. Pull the drive cover up.

3. Insert/remove the drive into /out from the bay receptacle.

4. Close the cover.

The drive is now ready for operation.

These interfaces support hot-swapping.

To prevent data loss when removing the removable HDD/SSD, it may not be removed during a read or write access [while the green DRIVE LED (

Fig. 16) of the drives is green

flashing].

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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7.4. Left and Right Side View

Fig. 22: Right side of the KBox C-101 system

Legend for Fig. 22, Fig. 23, Fig. 24 and Fig. 25:

1 Top side access cover with knurled screws 2 10x screws that secure the right side access cover 3 Right side access cover 4 Upper mounting plate with key holes 5 Lower mounting plate with M4 ground stud and key holes 6 Cooling fins of the chassis

Fig. 23: Left side of the KBox C-101 system

7 Screws that secure the COMExpress module 8 Screws that secure the cooling fins to the chassis 9 Type label 10 Hole for further system fan try extension 11 Air intake openings on the bottom cover 12 Air exhaust openings on the top cover

7.5. Top and Bottom Side View

Fig. 24:Top side of the KBox C-101 system

Fig. 25: Bottom side of the KBox C-101 system

When powering on the KBox C-101, make sure that the air intake and exhaust openings are not obstructed. To provide sufficient heat dissipation for the cooling of the KBox C-101 platform, never cover the cooling fins of the chassis. Do not place any objects onto the device.

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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7.6. Rear Side View

The KBox C-101 is designed for wall mounting, in vertical position inside of a control cabinet.

Please observe the mounting instructions included in the section 9.1 “Instructions for Control Cabinet Mount Installation KBox C-101 version with the optional fan expansion refer to the subsection C-101 with Fan Tray

Please do not remove the screws marked with red (

”, and the outline dimensions in the subsection 16.1 “Mechanical Specifications”. For the dimension of the

”

Fig. 26, pos. 2 and 4).

16.2 “Mechanical Specifications of the KBox

1 Key holes on the upper mounting

plate

2 Screws that secures the upper

mounting plate of the KBox C-101

3 Key holes on the lower mounting

plate

4 Screws that secures the lower

mounting plate of the KBox C-101

5 Chassis bottom 6 Functional Earth stud

Fig. 26: Rear side of the KBox C-101 system

7.6.1. Functional Earth Stud

There is an M4 functional earth terminal on the lower mounting plate of the KBox C-101 (Fig. 26, pos. 6). This terminal may be connected as required.

The KBox C-101 with the stud marked with a “Functional Earth” symbol ( an appropriate “common earth” connection point.

Fig. 26) has to be grounded to

26 www.kontron.com

7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7.7. Internal View

Fig. 27: KBox C-101 - internal view

1 Cover retaining bracket on the front side 2 LED indicators circuit 3 Screws that secure the PCIe slot brackets 4 1x Mini PCIe slot for PCIe Mini card (please observe

the note below)

5 PCI x8 slot 6 Riser card with 2x PCIe x4 slots 7 Mounting frame for removable 2.5" drive bays 8 Lower mounting bracket with key holes

The KBox C-101 provides two internal Mini PCIe slots. One of them you can see in The second Mini PCIe slot is on the bottom of the baseboard and can be only at the factory fitted with an expansion card.

9 SATA cable connections (power and data) 10 Baseboard 11 2x mSATA slots 12 Mechanical fixing assemblies for:

2x 2.5" mSATA SSD and 1x PCIe Mini card (two fixing bolts for each mSATA SSD and PCIe Mini card) (please observe the note below)

13 Cover retaining bracket on the rear side 14 Cooling fins 15 Upper mounting bracket with key holes

Fig. 27, pos. 4.

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7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7.7.1. Integrated COMe Module

Depending on the ordered system configuration, your KBox C-101 accommodates a baseboard with either a COMe-bHL6 i5-4402E or a COMe-bHL6 i7-4700EQ module.

Fig. 28: KBox C-101 - internal view with COM Express module

1 COM Express module 2 Baseboard 3 Mechanical fixing assemblies for 1x PCIe Mini card;

(two fixing bolts for each PCIe Mini card)

4 Screws that secure the PCIe slot brackets 5 Riser card with 2x PCIe x4 slots

Refer to the information and technical data in the user manual of the installed COMe-bHL6 i5-4402E / i74700EQ Module.

6 Cover retaining plate on the rear side 7 Mechanical fixing assemblies for 2x 2.5" mSATA SSD

(two fixing bolts for each mSATA SSD)

8 Upper mounting bracket with key holes 9 Cooling fins

The user’s manual of the installed COMe Module can be downloaded from our web page

www.kontron.com .

Search for the name of the installed board.

7.7.2. mSATA Socket

Depending on the system configuration ordered your KBox C-101 can be extended with up to two mSATA SSD.

For installation/removing of the mSATA SSD refer to the subsection

10.2.3, “Installing an mSATA SSD”.

28 www.kontron.com

7. System Overview KBox C-101 – User’s Guide (Version 2.00)

7.7.3. Expansion Slots for PCIe Mini Cards

Depending on the system configuration ordered your KBox C-101 can be extended with up to two PCIe Mini cards.

The KBox C-101 provides two internal Mini PCIe slots for PCIe Mini cards. One of them you can see it in baseboard and can be only at the factory fitted with an expansion card.

Fig. 27, pos. 4). The second Mini PCIe slot is on the bottom side of the

For installation/removing of the PCIe Mini card (

Installing/Removing the PCIe Mini Card”.

“

Fig. 27, pos. 4), please refer to the subsection 10.2.2

7.7.4. Expansion Slots for PCIe x4 Cards

Depending on the system configuration ordered your KBox C-101 can be extended with up to two PCIe x4 cards (fullheight, half-length form factor). For installation/removing of the PCIe x4cards (

Installing/Removing the PCIe Expansion Cards”.

“

Fig. 27, pos. 6), please refer to the subsection 10.2.1

To expand your system with additional cards, please observe the power consumption specified in the chapter

16 “Technical Specification”. The power consumption of each additional card does not exceed

15 W.

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8. Thermal Considerations KBox C-101 – User’s Guide (Version 2.00)

8. Thermal Considerations

8.1. Available Processors

Please refer to the chapter 16 “Technical Specification”.

The list of processors is not complete and may be extended over the product lifetime.



8.2. Convection Cooling

The KBox C-101 is designed for ambient air convection cooling within the specified ambient air temperature ranges. Therefore it is imperative that air flow to and from the unit is guaranteed. In addition, implementers must empirically verify the cooling concept for the KBox C-101 including optionally installed devices prior implementing the unit in the intended application.

8.3. Active Cooling via the optional Fan Tray

For applications where convection cooling is not sufficient, there is the possibility to use the optional fan tray (externally mounted to the KBox C-101). The optional fan tray extension allows the KBox C-101 to operate at higher ambient temperature conditions and provides a higher airflow through the chassis providing better cooling of the system internal components.

8.4. Minimum System Clearance

To provide a maximum of airflow through and around the box, minimum distances to surrounding parts must be observed (please refer to the chapter

11 “Control Cabinet Mounting” and Fig. 35).

8.5. Maximum Temperatures

As the Intel® processors provide only certain settings for maximal power consumption, some typically are used for the following table. This table can be seen as a guideline.

KBox C-101 without Fan Tray KBox C-101 with Fan Tray

Processor Power Consumption

25W 65 5 70 2

37W 59 5 65 2

47W 50 5 55 2

Max. ambient Temperature [°C]

The maximum system ambient temperature depends mostly on the power consumption of the processor and the chipset.

Approx. System internal Temp. Rise [°C]

Max. ambient Temperature [°C]

Approx. System internal Temp. Rise [°C]

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8. Thermal Considerations KBox C-101 – User’s Guide (Version 2.00)

For the temperature evaluation a specialised tool from Intel Depending on the power consumption one or more cores were set to 75% workload. This includes the graphics core. The tool also handles the usage of the "Turbo Mode" of certain processor types.

The processor utilisation depends highly on the software used. Software using multicore feature will run on several cores whereas standard software will only utilise one core. In this case the processor will use the "Turbo Mode" to increase the clock for the core with the highest workload, as long as the temperature is within limits.



was used to set the processor to a defined workload.

8.6. Third Party Components

When the KBox C-101 is extended and configured with third party components like PCIe extension cards and hard drives (HDD or SSD), it has to be taken into account that the air temperature inside the system is higher than the ambient temperature. An approximately internal temperature rise is given for assistance.

8.7. Processor Thermal Monitoring

The processor used with the KBox C-101 system provides internal thermal monitoring. Every core of the processor comprises a temperature sensor.

To allow an optimal operation and long-term reliability, the processor must operate in the specified temperature range. To avoid overheating the processor performs an automatic thermal management, which intends to keep the processor temperature below the highest value of the temperature range. This behavior is a CPU standard feature.

8.8. Processor Thermal Trip Feature

The Processor Thermal Trip feature protects the processor from catastrophic overheating. The Thermal Trip Tensor threshold is set well above the normal operating temperature to ensure that there are no false trips. The processor will stop all executions when the junction temperature exceeds approximately 125°C. This event will be indicated by the red blinking "Thermal" LED on the front panel. This behavior cannot be altered. Once activated, the event remains latched until power is cycled.

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9. Installation Instructions KBox C-101 – User’s Guide (Version 2.00)

9. Installation Instructions

9.1. Instructions for Control Cabinet Mount Installation

The KBox C-101 comes with attached wall mount brackets. The available mounting key holes of the wall mount brackets allow the unit attaching to a wall of a fire resistant enclosure.

Expansion card installation should be performed before installing the KBox C-101 into the control cabinet.

Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where a safe work station is not guaranteed, it is important for the user to be electrically discharged before touching the product with his/her hands or tools. This is most easily done by touching a metal part of the system chassis. Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is otherwise protected. Prior any installation work ensure that there are no live wires on the installation site Do not handle the device if there is any damage visible. Do not operate the KBox C-101 with foreign objects inside the chassis. Further do not insert any retrieval device into the device while it is connected to power. Kontron rejects all liability for any and all damages resulting from operation of the unit with foreign objects inside the chassis. The KBox C-101 has to be installed and operated only by trained and qualified personnel. The KBox C-101 system is designed for usage within control cabinets only. Only personnel with appropriate qualifications, trainings and authorization are permitted to install and work with the Kontron KBox C-101. This device shall only be installed in or connected to systems that fulfill all necessary technical and specific environmental requirements. The KBox C-101 system is designed to be operated in vertical position with attached mounting plates as shown in Do not remove the wall mounting plates. The unit must be placed such that there is sufficient space in front of it for connecting the cables to the I/O interface connectors and for operating the power button. Leave sufficient free space around the unit to prevent the device from possibly overheating! To ensure proper operation, we recommended free space as specified below:

Refer also to It must be observed that all ventilation opening are not covered/obstructed by objects. The KBox C-101 must be firmly attached to a clean flat and solid mounting surface. Use proper fastening materials suitable for the mounting surface. Ensure that the mounting surface type and the used mounting solution safely support the load of the KBox C-101 and the attached components. Please follow the local/national regulations for grounding. The voltage feeds must not be overloaded. Adjust the cabling and the overcurrent protection to correspond with the electrical figures indicated on the type label. The type label is located on the right side of the system. It is recommended that the last cable attached to the system should be the power cable! Refer to the section

Fig. 5. It is not allowed to install the KBox C-101 as a stand-alone (desktop) device.

• above and below: 100 mm (3.937")

• left and right: 50 mm (1.96").

Fig. 35 and chapter 16.1 “Mechanical Specifications”.

11.1 “DC Power Connection” and chapter 12 “Starting Up”.

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10. Accessing Internal Components KBox C-101 – User’s Guide (Version 2.00)

10. Accessing Internal Components

This section contains important information that you must read before accessing the internal components. You must follow these procedures properly when installing, removing or handling any board.

It is recommended to expand your system with additional PCIe/ PCIe Mini cards before it is installed into an industrial control cabinet. Please consider following instruction when you install (or remove) expansion cards.

Before installing/removing an add-on card, please pay attention to the following information:

Please observe the “General Safety Instructions for IT-Equipment” provided with the system (refer to the chapter mounted into a control cabinet.

Only personnel with appropriate qualifications, trainings and authorization are permitted to install and work with the KBox C-101.

The installation/removal of HDD/SSD and/or expansion cards may only be performed by a qualified person, according to the description in this manual.

4) and the installation instructions in this manual. The KBox C-101 system shall be

Before removing the cover of the device, make sure that the device is switched off and disconnected from the power supply.

Before you upgrade the KBox C-101 with add-on cards, pay attention to the power specifications in chapter cards does not exceed 15 W per card.

Please follow the safety instructions for components that are sensitive to electrostatic discharge (ESD). Failure to observe this warning notice may result in damage to the device or the latter’s components.

Please pay attention to the manufacturer’s instructions before installing/removing an add-on card.

16 “Technical Specification” and make sure that the power consumption of the add-on

www.kontron.com 33

10. Accessing Internal Components KBox C-101 – User’s Guide (Version 2.00)

10.1. Top Cover

When used as intended the KBox C-101 is to operate only in closed condition.

Only when the right side cover is fixed with the screws ( secured with the knurled screws ( access to the internal parts of the KBox C-101.

Fig. 10, pos. 3) on the front side it is ensured that the user doesn’t have

Fig. 22, pos. 2) and top cover is properly installed,

The cover will be fixed to the chassis using the fixing bracket at the rear side of the cover ( bracket with captive knurled screws at the front side of the cover (

When inserting the cover, make sure that:

 At the rear: the fixing bracket (

the chassis (

 At the front side: the fixing bracket with knurled screws of the cover (

cover retaining bracket on the front side (

The fixing bracket with knurled screws (

Fig. 27 pos. 13).

Fig. 29, pos.3) is inserted properly into the corresponding cover retaining bracket of

Fig. 27 pos. 1).

Fig. 29, pos.5) secures the top cover on the front side (Fig. 10, pos. 3).

Fig. 29, pos.5).

Fig. 29, pos.5), is matching properly over the

Fig. 29, pos.3) and the fixing

2 3

Fig. 29: Inside of the top cover with fixing brackets

1 Inside of the top cover 2 Rear part of the top cover

34 www.kontron.com

3 Fixing bracket (on the rear side) 4 Air exhaust openings 5 Fixing bracket with knurled screws on the front side

10. Accessing Internal Components KBox C-101 – User’s Guide (Version 2.00)

10.2. Opening and Closing the KBox C-101

For opening and closing the KBox C-101, please perform the following steps:

Before opening the KBox C-101, the system must be switched off and disconnected from the main power supply. Also, disconnect all peripheral devices from the KBox C-101. Before you begin, ensure that you have a clean, flat and ESD-safe surface to work on.

1. Close all applications. Shut down the system properly and disconnect the connection to the power source.

Disconnect all peripherals.

2. The KBox C-101should lay on a flat, clean surface with the top side facing upwards.

3. Loosen the knurled screws, which secure the top cover on the front of the system (refer to

4. Pull the cover out a little bit, as shown in

Fig. 30: This movment allow you to remove the centring and fixing bracket of the top cover (detail of the KBox C-101)

5. Lift the top cover up (on the front edge) and remove it (Fig. 31). Now you have access to the internal PCIe /Mini PCIe

and mSATA slots or cards respectively HDD/SSD in order to remove or install hardware components.

Fig. 30, to release the cover centering and fixing brackets.

Fig. 10, pos. 3 and Fig. 30).

Fig. 31: Removing the cover (detail of the KBox C-101)

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10. Accessing Internal Components KBox C-101 – User’s Guide (Version 2.00)

Fig. 32: KBox C-101 without top cover - removing the rihgt side cover

6. For better accessibility of the internal PCIe slots, PCIe slot for Mini card and the mSATA SSD connectors you may also

remove the right side cover of the KBox C-101 ( the right side cover (

Fig. 32 and Fig. 22, pos. 2 and 3), Pull the right side cover out, to detach it from the sideways

Fig. 33). Loosen the externally accessible fastening screws that secure

mounted bolts. Put the right side cover and the screws aside for later use.

Fig. 33: KBox C-101 without top and right side cover

1 Fixing bolts to secure the the PCIe Mini card 2 1x Mini PCIe slot for PCIe Mini card

5 Mounting frame for removable SATA 2.5"HDD/SSD 6 SATA cable connections (power and data)

3 Screws to fix the PCIe slot bracket or the I/O

bracket of the PCIe card

7 2x mSATA slots 8 Fixing bolts to secure the 2x 2.5" mSATA SSD

4 Riser card with 2x PCIe x4 slots

36 www.kontron.com

10. Accessing Internal Components KBox C-101 – User’s Guide (Version 2.00)

10.2.1. Installing/Removing the PCIe Expansion Cards

The PCIe expansion cards for the performance extension of your KBox C-101 can be installed into the free PCIe slots on the front side of the system (

Fig. 10). The slots are marked with “PCIe 1” and “PCIe2”. Please consider following instruction when you install (or remove) PCIe expansion cards. It is recommended to expand your system with additional PCIe cards before the KBox C-101 is installed on a wall into a control cabinet.

1. Close all applications; shut down the system properly and disconnect the connection to the power source.

Disconnect all peripherals.

2. To have access to the PCIe x4 slots you have to open the KBox C-101 as described in the subsection

Closing the KBox C-101

” (step 1-6).

10.2 “Opening and

3. To remove/install an expansion card, you have to remove the corresponding expansion card/slot bracket (refer to

and Fig. 34). Loosen the corresponding fastening screw on the internal side, which secures the slot/card bracket

10 and remove it. Retain the screws for later use (refer to

Fig. 10 and Fig. 34, pos. 2).

Fig. 34: Detail inside of the KBox C-101 with PCIe Riser card for 2x PCIe x4 slots

1 Slot bracket for the for the PCIe 1 expansion slot 2 Screws to secure the expansion slot/cards brackets

4 Riser card with 2x PCIe x4 expansion slots 5 Free PCIe x4 slot (for PCIe 1 slot)

Fig.

3 Slot bracket for the for the PCIe 2 expansion slot

6 Free PCIe x4 slot (for PCIe 2 slot)

4. Insert/remove the expansion card into/from the corresponding free PCIe x4 slot of the Riser card (

Fig. 34).

5. If you have removed an expansion card, re-insert a slot bracket.

6. Secure the bracket (slot bracket or card bracket) to the chassis with the retained fastening screw.

7. In order to close the KBox C-101, proceed in reverse order.

10.2.2. Installing/Removing the PCIe Mini Card

To have access to the Mini PCIe slot please proceed according to the steps described:

1. Open the device as described in the subsection

2. Locate the PCIe Mini card slot and the corresponding fixing bolts. (

3. Insert the PCIe Mini card into the slot (

Fig. 33, pos. 2) and rotate it down with the fixing holes of the card over the

10.2 “Opening and Closing the KBox C-101” (step 1-6).

Fig. 33, pos. 1 and 2).

fixing bolts.

4. Press the PCIe Mini card down on (the side with the fixing holes) until the card snaps in.

5. In order to close the KBox C-101, proceed in reverse order.

www.kontron.com 37

10. Accessing Internal Components KBox C-101 – User’s Guide (Version 2.00)

10.2.3. Installing an mSATA SSD

To have access to the mSATA slots please proceed according to the steps described:

1. Open the device as described in the subsection

2. Locate the mSATA slots and the corresponding fixing bolts. (

3. Insert each mSATA SSD into the corresponding slot (

mSATA SSD over the fixing bolts (

4. Press each mSATA SSD down on (the side with the fixing holes) until the mSATA SSD snaps in.

5. In order to close the KBox C-101, proceed in reverse order.

Fig. 33, pos. 8).

10.2 “Opening and Closing the KBox C-101” (step 1-6).

Fig. 33, pos. 7 and 8).

Fig. 33, pos. 7) and rotate it down with the fixing holes of the

38 www.kontron.com

11. Control Cabinet Mounting KBox C-101 – User’s Guide (Version 2.00)

11. Control Cabinet Mounting

Please observe the “General Safety Instructions for IT Equipment” (included) and the installation instructions (refer to the chapters

Your KBox C-101 is supplied with assembled mounting plates. The key holes of the upper and lower mounting plates

Fig. 26, pos. 1 and pos. 3) allow you to mount the KBox C-101 to a mounting side of the control cabinet in vertical

( position. This is the only permitted operating position.

4 and 9).

For a sufficient air circulation around the device, we recommend not to place (mount) or operate any other devices within the “keep out area” marked with “50mm” and “100mm” around the KBox C-101; refer to the marked area in

Fig. 35.

Fig. 35: Keep out area for mounting around KBox C-101 (front side view)

Prepare the mounting surface with four screws and if necessary anchors corresponding to the mounting surface type (fireresistant material). Please refer to the information for mounting to Specifications

www.kontron.com by selecting the product.

site

www.kontron.com 39

” or refer to the drawings for KBox C-101 on our web site. The drawings can be downloaded from our web

Fig. 47, Fig. 48 and the chapter 16.1, “Mechanical

11. Control Cabinet Mounting KBox C-101 – User’s Guide (Version 2.00)

11.1. DC Power Connection

The KBox C-101 is connected by a Phoenix connector to a DC power source via a DC power supply wiring (only the Phoenix power plug terminal is included).

The KBox C-101 is delivered with a DC power plug terminal (3-pin Phoenix connector). For DC connection prepare the connecting wires using the supplied Phoenix plug terminal: PSC 1,5/ 3-F.

Fig. 36: Phoenix power plug terminal

1 3-pin Phoenix plug terminal 2 Cover over the slotted pan head screws 3 Location for inserting the functional earth wire

11.1.1. Cabling

For the pin assignment Phoenix power plug terminal refer to the subsection

1. Cut the required length three isolated wires (1 mm2) AWG18 and strip each end 5 –7 mm.

4 Location for inserting the “24V” wire 5 Location for inserting the “0V” wire

7.3.1 “X101 - Power Input Connector”.

2. Twist the striped wire-ends and provide them with ferrules.

3. Open the cover (

4. Loosen the three slotted pan head screws of the DC plug terminal far enough so that you can insert the end of the

prepared wires.

5. Insert the wires into the corresponding clamp of the Phoenix plug terminal. Make sure that you have the right polarity

of the connection [refer to

6. Fasten the screws to secure the wires into the clamps of the plug terminal.

7. Close the cover (

Fig. 36, pos. 2) to have access to the slotted pan head screws.

Fig. 36, Fig. 12 or subsection 18.1.1, (X 101) Power Input Connector].

Fig. 36, pos. 2).

40 www.kontron.com

12. Starting Up KBox C-101 – User’s Guide (Version 2.00)

12. Starting Up

The KBox C-101 must be only operated with the nominal voltage of 24V DC of type SELV. For details refer to the chapter

16 “Technical Specification”.

12.1. Connecting to DC Main Power Supply

The DC input connector (Fig. 10 and Fig. 12 marked X101) is located on the front side of the KBox C-101. The KBox C-101 will be connected to a DC main power supply via the supplied Phoenix power plug terminal (see corresponding power wires (not included).

Before using your system, become familiar with the system components and check that everything is connected properly. Following a proper cabling procedure will prevent a false power-on condition, which could result in unit operational failure.

When you install/disconnect the unit, the functional earth connection must always be made first and disconnected last.

Also, it is recommended that the last connections attached to the system should be the power wires!

The KBox C-101 must be connected DC mains power supply complying with the SELV (Safety Extra Low Voltage) requirements of EN 60950-1 standard. It must be observed that wiring and short- circuit/overcurrent protection is performed according to the applicable standards, regulations and respect to the electrical specification of the KBox C-101.

Even when the system is turned off via the power button ( system are still energized.

The disconnecting device (fuse /circuit backer) rating must be in accordance with the wire cross-section and the rated current of the KBox C-101.

The wires used for power connections must be clearly marked (+/-/functional earth) to ensure that they will be proper connected to the DC IN connector of the KBox C-101 and to the main power source, corresponding to signals marked. Refer to In addition, the cables must have some form of support so as to minimize the strain on the unit’s connectors.

Fig. 12 and Fig. 36.

Fig. 10 and Fig. 15, marked PWR) parts of the

Fig. 36) and

To connect the KBox C-101 to a corresponding DC main power supply, please perform the following steps:

1. Ensure that the DC power source is switched off via a disconnecting device (circuit breaker), in order to ensure that no

power is flowing from the external DC power source during the connection procedure.

2. Connect at first the wire for “Functional Earth stud” (

point.

3. Connect the Phoenix power terminal prepared as described in the subsection

connector ( and is marked “24VDC”.

4. Connect the other ends of the DC power wires to the connections of the DC main power supply. Pay attention to the

polarity of the connections.

5. Switch on the disconnecting device (circuit breaker) in order to apply voltage to the terminals of the power wires.

www.kontron.com 41

Fig. 10 and Fig. 12 marked X101) of the KBox C-101. The DC input connector is located on the front side

Fig. 26, pos. 6) to an appropriate “common earth” connection

11.1.1 “Cabling” to the DC input

12. Starting Up KBox C-101 – User’s Guide (Version 2.00)

12.2. Power OFF/ON Procedure

As the KBox C-101 is equipped with an internal hold-up buffer, it can’t be switch off/on immediately. The buffer time depends on the power consumption and load on the KBox C-101 processor and peripherals. Therefore the following procedure must be observed.

1. Remove power from the system.

2. Wait until the green power-LED (

3. Wait at least 3 seconds.

4. Reapply power.

Fig. 15, pos. 2) stops blinking.

42 www.kontron.com

12. Starting Up KBox C-101 – User’s Guide (Version 2.00)

12.3. Operating System and Hardware Component Drivers

Your system can be supplied optionally with a pre-installed operating system.

If you have ordered your KBox C-101 with a pre-installed operating system, all drivers are installed in accordance with the system configuration ordered (optional hardware components). Your system is fully operational when you switch it on for the first time. Please pay attention to the following note.

Important information on the use of the pre-installed “WINDOWS 7 ULTIMATE FOR EMBEDDED

If you have ordered The KBox C-101 without a pre-installed operating system, you will need to install the operating system and the appropriate drivers for the system configuration you have ordered (optional hardware components) yourself.

SYSTEMS” or “WINDOWS 7 PROFESSIONAL FOR EMBEDDED SYSTEMS“ operating systems:

The terms and conditions for the use of the pre-installed operating systems are specified in the document “MICROSOFT SOFTWARE LICENSE TERMS”.

You can download this document from our web site www.kontron.com by selecting Product/ Downloads tab/Windows.

You can download the relevant drivers for the installed hardware from our web site at by selecting the product.

Pay attention to the manufacturer specifications of the operating system and the integrated hardware components.

www.kontron.com

www.kontron.com 43

13. Maintenance and Cleaning KBox C-101 – User’s Guide (Version 2.00)

13. Maintenance and Cleaning

Equipment from Kontron requires only minimum servicing and maintenance for proper operation.

 For light soiling, clean the KBox C-101 with a dry cloth.

Carefully remove dust from the surface of the cooling fins of the chassis using a clean, soft brush.

 Stubborn dirt should be removed using a mild detergent and a soft cloth.

Do not use steel wool, metallic threads or solvents like abrasives, alcohol, acetone or benzene for cleaning the KBox C-101.

44 www.kontron.com

14. System Extensions KBox C-101 – User’s Guide (Version 2.00)

14. System Extensions

Optional your KBox C-101 can be equipped by factory only with following ports and additional components:

 Serial port RS232 or RS422 via an adapter module  CAN port: via an adapter module  DVI-D: via an adapter module  UPS (Uninterruptable Power Supply): an additional component connected to the KBox C-101  Fan Tray: an additional component connected to the KBox C-101

These components you have to order separately in order to extend your KBox C-101 at the factory. Example of system configuration, see below:

Fig. 37: KBox C-101 with removable drive bays and optional

interfaces

Fig. 38: KBox C-101 with optional interfaces and without removable

drive bays and

Legend for

www.kontron.com 45

Fig. 37 and Fig. 38:

1 Serial port RS232/RS422 2 CAN port 3 DVI-D (Single Link) port 4 UPS (Uninterruptable Power Supply) connector

14. System Extensions KBox C-101 – User’s Guide (Version 2.00)

14.1. Serial Port RS232/RS422

This port can be factory installed and configured only. When you order the KBox C-101 with this extended interface via RS232/422 adapter module, you have to specify in your ordering:

 the needed configuration of this port as RS232 or RS422 and  for RS422 configuration: if the onboard termination resistor (120Ω) should be enabled or

disabled.

Your KBox C-101 can be extended, via an adapter module, with an additional serial interfaces RS232/RS422. This serial

Fig. 37, pos. 1) is an optional port available as 9-pin D-SUB connector (male), marked as “RS232/422”on the front

port ( side of the system. It must be factory configured as RS232 or RS422 corresponding your ordered port configuration. The serial port will be configured via an on-board DIP switch (SW1) for RS232 or RS422 serial communication. The corresponding DIP switch is not accessible for end user.

Your system order with RS422 port must also contain the specification about termination resistor (120Ω). If your application requires the termination resistor, it must be enabled at factory only. The corresponding DIP switch is not accessible for end user.

For pin assignment refer to subsection

18.2.2.

14.2. CAN Port

Your KBox C-101 can be extended, via an adapter module, with a CAN port that allows you CANBus communication. The optional CAN port ( to the section

Fig. 37, pos. 2) a sub-D 9 pin male connector is galvanically isolated (500V), For pin assignment refer

18.2.3.

If termination resistor (120Ω) is required, you have to make a connection (bridge) between pin 1 and 2, in order to enable the onboard termination resistor (120Ω).

14.3. DVI-D Interface Connector

Your KBox C-101 can be extended with a DVI-D interface. The DVI-D port (Single Link) (Fig. 37, pos. 3) marked “DVI” supports digital connections. Digital devices can be connected directly to this interface of the KBox C-101.

For pin assignment refer to subsection

18.2.1.

14.4. UPS Battery (Uninterruptable Power Supply) TBD

For pin assignment of this connector refer to subsection 18.2.4.

46 www.kontron.com

14. System Extensions KBox C-101 – User’s Guide (Version 2.00)

14.5. Optional KBox C-101 Version with Fan Tray

The KBox C-101 with the optional fan tray can be operated in a control cabinet with extended operating ambient temperature (up to 55°C); refer to the specified values in the section

Thermal Considerations”.

“

16.3 “Environmental Specifications” and chapter 8

This KBox C-101 version with optional chassis extension (named in this manual as fan tray slot) and installed fan tray is designed to provide forced cooling through the system chassis. The KBox C-101 can be only factory equipped with the optional fan tray ( comprises a fan tray (

All chapters of this manual are valid for this optional KBox C-101 version under consideration of the mechanical dimensions differences and the description in this section. Please refer also to the section

16.2 “Mechanical Specifications of the KBox C-101 with Fan Tray Option”.

Fig. 39). The fan tray slot is external mounted to the bottom side of the KBox C-101 chassis and

Fig. 39, pos. 1) with one fan.

1 Fan tray with knurled screws

2 Air filter holder with knurled screws 3 Air filter 4 Functional earth stud

5 Lower mounting bracket with key holes 6 Fan tray slot with installed fan tray 7 KBox C-101 variant with optional fan tray 8 Upper mounting bracket with key holes

Fig. 39: KBox C-101 equipped with the optional fan tray

The fan is integrated in a user-friendly, replaceable fan tray (hot-swap). The fan tray is designed to be inserted into the fan tray slot ( this component, even during operation.

The fan rotation speed is temperature controlled in dependence on the CPU temperature. Thus, a reliable air circulation for optimal active cooling of the KBox C-101 is ensured.

The temperature conditions of the system (depending on the environmental temperature and the system load) are detected by the CPU temperature sensor.

In order to ensure a clean air circulation through the system, there is integrated in the fan tray slot assemblies on the bottom side of the system, a holder (

The air filter, which protects your system against dust and dirt, is washable and may be replaced during operation refer to subsection

Fig. 39, pos. 6) on the bottom side of the KBox C-101. The fan tray simplifies the installation and removal of

Fig. 39, pos. 2) with an installed air filter (Fig. 39, pos. 3).

14.6.2 “Cleaning the Air Filter”.

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14. System Extensions KBox C-101 – User’s Guide (Version 2.00)

14.6. Fan Tray

Important Instructions!

The fan tray can be replaced during operation. This should only be carried out by qualified personnel, aware of the associated dangers (see subsection

14.6.1 “Replacing the Fan Tray”).

Fig. 40: Fan tray of the KBox C-101 (cable connection between fan and fan connector are included in this assembly)

14.6.1. Replacing the Fan Tray

The operation of the KBox C-101 version with fan tray extension is permitted only with a functional fan tray!

Defective components may only be replaced by Kontron original spare parts:

 Part number of the fan tray: 1055-4009.

The fan tray can be replaced during operation. This should only be carried out by qualified personnel

aware of the associated dangers.

1 Fan tray with knurled screws 2 Fan (temperature controlled) 3 Connector for fan control

The fan will not stop immediately when the fan tray is removed during operation. Pull out the fan tray

only a few centimeters and wait until the fan comes to stop.

To replace fan tray, proceed as follows:

1. Ensure to have access to the bottom side of the KBox C-101. The fan tray (

replaced without removing the air filter holder (

2. Loosen the two knurled screws (

3. Pull the fan tray (

fan control (

4. Pull the fan tray completely out from the fan tray slot (

5. Replace the defective fan tray with a new one.

6. Insert the functional fan tray (

7. Secure the fan tray by fastening the knurled screws. By fastening of the knurled screws is ensured the proper insertion

of the connector (

Fig. 42, pos. 2) out from the fan tray slot (Fig. 42, pos. 3) in order to disconnect the connector for

Fig. 40, pos. 3) from the internal fan control socket (Fig. 42, pos. 10).

Fig. 42, pos. 2) into the internal fan control socket (Fig. 42, pos. 10).

Fig. 41, pos. 2) of the fan tray.

Fig. 42, pos. 2) into the fan tray slot (Fig. 42, pos. 3)

Fig. 41, pos. 4).

Fig. 42, pos. 3).

Fig. 41, pos. 1) and (Fig. 42, pos. 2) may be

48 www.kontron.com

14. System Extensions KBox C-101 – User’s Guide (Version 2.00)

14.6.2. Cleaning the Air Filter

The air filter is inserted in the holder ( of the air filter (

Fig. 39, pos. 3) is caused by the pollution of the operating environment. A heavily soiled air filter can

Fig. 39, pos. 2) at the bottom side of the fan tray slot (Fig. 39, pos. 6). The soiling

cause excessive heating of the device. For this reason we recommend to clean the air filter as often as necessary. The air filter can be changed during operation of the system.

54 3 1 2 2

1 Fan tray 2 Knurled screws of the fan tray 3 Knurled screw of the air filter holder 4 Air filter holder

5 Fan tray slot

Fig. 41: Detail KBox C-101 with fan tray extension: air filter holder on the bottom side

To replace the air filter, proceed as follows:

1. Ensure to have access to the bottom side of the KBox C-101. The air filter may be replaced without removing the fan

Fig. 41, pos. 1).

tray (

2. Loosen the knurled screw (

, pos. 5); refer to step 1 in Fig. 41.

3. Pull the air filter holder out of the positioning holes, (

it down. Put the air filter holder aside for later reassembly; refer to step 2 and 3 in

4. Remove the soiled air filter (

Fig. 41, pos. 3) that secures the air filter holder (Fig. 41, pos. 4) to the fan tray slot (Fig.

Fig. 42, pos. 9) into the marked direction (see Fig. 41) and pull

Fig. 41.

Fig. 41, pos. 3) and (Fig. 42, pos. 6).

5. Clean the air filter as follows:

 Rinse in water (up to approx. 40°C; possibly with the addition of a standard mild detergent).  It is possible to clean the air filter with compressed air.  For dirt that contains grease/oil, the air filter should be rinsed with warm water with the addition of a degreaser.

Air filter should not be cleaned with powerful water jets or wrung out.

6. After cleaning and drying the air filter, place it in the air filter holder.

7. Reattach the air filter holder to the bottom side of the fan tray slot by inserting the positioning latches (

8) into the positioning holes (

8. Secure the air filter holder by tightening the knurled screw to the tapped hole (

Fig. 41, pos. 5) or (Fig. 42, pos. 3).

(

Fig. 42, pos. 9).

Fig. 42, pos. 4) of the fan tray slot

Fig. 42, pos.

Defective components may only be replaced by Kontron original spare parts.

 Air filter: part number: 1055-4670.

www.kontron.com 49

14. System Extensions KBox C-101 – User’s Guide (Version 2.00)

1 2

Fig. 42: KBox c-101 with removed fan tray and removed air filter Fig. 43: Holder without air filter

Fig. 44: Holder with air filter Fig. 45: Air filter

Legend for

1 KBox C-101 assembled with the optional fan tray slot 2 Removed fan tray 3 Fan tray slot without inserted fan tray 4 Air intake openings at the bottom side of the fan tray

5 Tapped hole to secure the knurled screw of the air

Fig. 42 and Fig. 43:

slot

6 Removed air filter 7 Air filter holder with knurled screw 8 Positioning latches of the air filter holder 9 Positioning holes for the air filter holder 10 Socket for fan power and control (on internal rear side

of the fan tray slot)

filter holder

50 www.kontron.com

15. uEFI BIOS KBox C-101 – User’s Guide (Version 2.00)

15. uEFI BIOS

The integrated COMExpress® module (COMe-bHL6) integrated in the KBox C-101 is equipped with Phoenix SecureCore, which is located in an onboard SPI serial flash memory. The uEFI (Unified Extensible Firmware Interface)/BIOS is set at the factory, corresponding to the system’s standard hardware configuration and for normal operating conditions. Therefore there is no need to set or change the BIOS environment to operate your system.

A detailed BIOS description can be found in the manual of the installed COMExpress

The Kontron uEFI BIOS features a built-in and enhanced version of the uEFI Shell. For a detailed description of the available standard shell scripting refer to the EFI Shell User’s Guide. For a detailed description of the available standard shell commands, refer to the EFI Shell Command Manual. Both documents can be downloaded from the EFI and Framework Open Source Community homepage (

download the corresponding manual from our web site name.

http://sourceforge.net/projects/efi-shell/files/documents/).

Please note that not all shell commands described in the EFI Shell Command Manual are provided by the Kontron uEFI BIOS.

www.kontron.com by selecting the product

module. You can

15.1. uEFI Shell Introduction, Basic Operation

The uEFI Shell forms an entry into the uEFI boot order and is the first boot option by default.

15.1.1. Entering the uEFI Shell

To enter the uEFI Shell, follow the steps below:

1. Power on the board.

2. Ignore the message: “Press the <F2> key”.

3. Press the ESC key within 5 seconds after a message such as the one below appears:

EFI Shell version 2.31 [4660.22136] Current running mode 1.1.2 Device mapping table blk0 :Removable HardDisk - Alias hd33b0b0b fs0

Acpi(PNP0A03,0)/Pci(1D|7)/Usb(1, 0)/Usb(1, 0)/HD(Part1,Sig17731773)

...

Press the <ESC> key within 5 seconds to skip startup.nsh, and any other key to

The output produced by the device mapping table can vary depending on the board’s configuration.

If the <ESC> key is pressed before the 5-second timeout has elapsed, the shell prompt is shown:

Shell>

continue.

15.1.2. Exiting the uEFI Shell

To exit the uEFI Shell, follow one of the steps below:

1. Invoke the exit uEFI Shell command to select the boot device in the boot menu for the OS to boot from.

2. Reset the board using the reset uEFI Shell command.

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15. uEFI BIOS KBox C-101 – User’s Guide (Version 2.00)

15.1.3. Kontron-Specific uEFI Shell Commands

The Kontron uEFI implementation provides the following additional commands related to the specific HW features of the Kontron system.

COMMAND DESCRIPTION

kBoardInfo

kBootScript

kNvram

kFlash

kRamdisk

kWatchdog

kUpdate

Shows a summary of board-specif ic data and displays/checks various parameters such as the current uEFI BIOS revision, etc.

Manages the flash-stored startup script

If the shell is launched by the boot process, it executes a shell script stored in the flash. If the shell script terminates, the shell will continue the boot process. However, the shell script can also contain any other boot command.

Manages the NVRAM to restore the system’s default settings

Since all uEFI settings are stored inside the NVRAM, the default settings are loaded af ter invoking this command.

Programs and verif ies the SPI boot flashes holding the uEFI BIOS code

uEFI BIOS binary files must be available from connected mass storage devices, such as USB flash drive or harddisk.

Creates and manages RAMdisks

This command is used to perform f ile operations when no real f ilesystem is connected to the system.

Configures the Kontron onboard Watchdog

This command is used to enable the Kontron onboard Watchdog with reset target before OS boot. This can be used to detect if the OS fails to boot and react by reset.

Controls the Kontron common update tool

When using the kUpdate command, the structure of the ZIP archive must not be altered. kUpdate automatically starts the update procedure via kUpdate -u. If a certain image is intended to be used, enter kUpdate -s to select the respective image.

The uEFI Shell commands are not case-sensitive. Each uEFI Shell command is provided with a detailed online help that can be invoked by entering “<cmd> <space> <-?>” in the command line. To display the uEFI Shell command list, enter <help> or <?> in the command line.

15.2. uEFI Shell Scripting

15.2.1. Startup Scripting

If the ESC key is not pressed and the timeout is run out, the uEFI Shell tries to execute some startup scripts automatically. It searches for scripts and executes them in the following order:

1. Kontron flash-stored startup script.

2. If there is no Kontron flash-stored startup script present, the uEFI-specified startup.nsh script is used. This script

must be located on the root of any of the attached FAT formatted disk drive.

3. If none of the startup scripts is present or the startup script terminates, the default boot order is continued.

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15. uEFI BIOS KBox C-101 – User’s Guide (Version 2.00)

15.2.2. Create a Startup Script

Startup scripts can be created using the uEFI Shell built-in editor edit or under any OS with a plain text editor of your choice. To create a startup shell script, simply save the script on the root of any FAT-formatted drive attached to the system. To copy the startup script to the flash, use the kBootScript uEFI Shell command.

In case there is no mass storage device attached, the startup script can be generated in a RAM disk and stored in the SPI boot flash using the kRamdisk uEFI Shell command.

15.2.3. Examples of Startup Scripts

15.2.3.1. Execute Shell Script on Other Harddrive

This example (startup.nsh) executes the shell script named bootme.nsh located in the root of the first detected disc drive (fs0).

15.2.3.2. Execute Shell Script on Other Harddrive

This example (startup.nsh) executes the shell script named bootme.nsh located in the root of the first detected disc drive (fs0).

fs0:

bootme.nsh

15.2.3.3. Enable Watchdog

The uEFI Shell provides environment variables used to control the execution flow. The following sample start-up script shows the uEFI Shell environment wdt_enable, used to control the Watchdog.

echo -off echo “Executing sample startup.nsh...” if %wdt_enable% == “on” then kwatchdog -t 15 echo “Watchdog enabled” endif

To create uEFI Shell environment variable, use the set uEFI Shell command as shown below:

Shell> set wdt_enable on Shell> set wdt_enable : on Shell> reset

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15. uEFI BIOS KBox C-101 – User’s Guide (Version 2.00)

15.2.3.4. Handling the Startup Script in the SPI Boot Flash

In case there is no mass storage device attached, the startup script can be generated in a RAM disk and stored in the SPI boot flash using the following instructions:

1. Press <ESC> during power-up to log into the uEFI Shell.

2. Create a RAM disk and set the proper working directory as shown below:

Shell> kramdisk -s 3-c -m myramdisk Shell> myramdisk:

3. Enter the sample start-up script mentioned above in this section using the edit uEFI Shell command:

myramdisk:\> edit boot.nsh

4. Save the start-up script to the SPI boot flash using the kBootScript uEFI Shell command:

myramdisk:\> kbootscript -p boot.nsh

5. Reset the board to execute the newly installed script using the reset uEFI Shell command:

myramdisk:\> reset

6. If a script is already installed, it can be edited using the following kBootScript uEFI Shell commands:

myramdisk:\> kbootscript -g boot.nsh myramdisk:\> edit boot.nsh

15.3. Updating the uEFI BIOS

The standard SPI boot flash can be updated with the latest uEFI BIOS from the ZIP archive using the kUpdate -u or the kFlash -p uEFI Shell command. When using the kUpdate command, the directory structure of ZIP archive must not be

altered. The update status is indicated in the log file located in the directory where the firmware images are stored.

To have the same content in both SPI boot flashes, clone the standard SPI boot flash to the recovery SPI boot flash using the kflash -c uEFI Shell.

15.3.1. uEFI BIOS Recovery

In case of the standard SPI boot flash being corrupted and therefore the system is not starting up, it can be booted from the recovery SPI boot flash. For further information, refer to Chapter

The uEFI BIOS code and settings are stored in the SPI boot flashes. Changes made to the uEFI BIOS

15.3.2. Determining the Active Flash

Sometimes it may be necessary to check which flash is active. The information is available using the kboardinfo uEFI Shell command.

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settings are available only in the currently selected SPI boot flash. Thus, switching over to the other SPI boot flash may result in operation with different uEFI BIOS code and settings.

7.3.9 “RESCUE Button and RSQ LED”.

16. Technical Specification KBox C-101 – User’s Guide (Version 2.00)

16. Technical Specification

KBox C-101

Installed COM Express Module and Baseboard

Processor

RAM

Internal Drive Bays

(from the outside not accessible) or

External accessible Drive Bays (Option)

Options for Storage Media

BIOS

Interfaces

(front side accessible)

Baseboard with COMe-bHL6 i5-4402E or Baseboard with COMe-bHL6 i7-4700EQ or Baseboard with COMe-bHL6 Celeron® 2002E

i5-4402E: Dual-Core 1.6 GHz, 3MB cache, 37W max. power consumption, i7-4700EQ: Quad-Core 2.4 GHz, 6MB cache, 47W max. power consumption, Celeron® 2002E, Dual-Core 1.5 GHz, 2MB cache, 25W max. power consumption

Up to 16 GB

2x internal drive bays for non removable SATA

2x removable SATA drive bays

Up to 2x removable SATA HDD/SSD or up to 2x SATA HDD/SSD for:

• DRIVE 1: up to SATA 6 Gb/s.

• DRIVE 2: up to SATA 3 Gb/s.

Up to 2x mSATA

1x SD Card

Phoenix uEFI

3x Ehternet (10/100/1000 Mbit/s) with IEEE1588 support 2x USB 3.0 2x USB 2.0 1x DisplayPort 1x SD Card slot 1x RS232

Free Expansions Slots (internal)

Controls

(at the front side)

Indicators

(at the front side)

DC IN Connector (at the front side)

Protection Class

Rated Voltage (tolerance)

Optional:

1x FIELDBUS (PROFIBUS or CAN BUS) free expansion slot (the expansion have to be installed at the factory only)

2x full size Mini PCIe x1 2x PCIe x4 or 2x PCIe x1

(via Riser card) (power consumption less than 15W is allowed)

Power button (PWR) RESCUE button (RSQ)

PWR (Power LED) RSQ (Rescue LED) THERM (Thermal LED) DRIVE (HDD/SSD status LED) SD (SD Card status LED) WD (Watchdog status LED) GP1 … GP4 (General purpose LEDs)

3-pin DC input connector

IP20

24 VDC (+20%/-15%), 10ms hold-up

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16. Technical Specification KBox C-101 – User’s Guide (Version 2.00)

16.1. Mechanical Specifications of the KBox C-101

Fig. 46:Dimensions: right side Fig. 47: Dimensions: front side with key holes

Fig. 48:Dimensions: detail key hole Fig. 49: Dimensions: top side

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16. Technical Specification KBox C-101 – User’s Guide (Version 2.00)

16.2. Mechanical Specifications of the KBox C-101 with Fan Tray Option

Fig. 50:Dimensions: right side (with fan tray option) Fig. 51: Dimensions: front side with key holes (with fan tray

option)

Fig. 52:Dimensions: detail key hole Fig. 53: Dimensions: top side (with fan trayoption)

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16. Technical Specification KBox C-101 – User’s Guide (Version 2.00)

Dimensions KBox C-101 (Standard Version) KBox C-101 (with optional Fan Tray)

Height

Width

Depth

Weight

with mounting plates: 290 mm (11.42") with mounting plates: 324 mm (12.756")

155 mm (6.10") 155 mm (6.10")

with mounting plates: 210 mm (8.26 ") with mounting plates: 210 mm (8.26 ")

Approx. 4.75 kg (10.47 lbs.) Approx. 5.35 kg (11.79 lbs.) (without packaging, without expansions)

Chassis

Cooling fins, black

Chassis: steel sheet, light grey (RAL 7035)

Side with External Interfaces : trim strips, traffic grey (RAL 7043)

16.3. Environmental Specifications

KBox C-101 (Standard Version) KBox C-101 (with optional Fan Tray)

Thermal Management

Operating Temperature

Storage / Transit Temperature

Fanless cooling 1x external accessible system fan (option)

0°C … +50°C (32 … 122°F) 0°C … +55°C (32°F… 131°F)

-40 °C … +85 °C (-40 °F … +185 °F)

Relative Humidity (Operating)

Max. Operation Altitude

Max. Storage / Transit Altitude

Operating Shock

Operating Vibration

93 % @ 40 °C (non condensing) acc. to IEC 60068-2-78

2,000 m (6,560 ft)

10,000 m (32,810 ft)

15 G, 11 ms, half sine, acc. to IEC 60068-2-27:2010-2

5Hz - 57,6Hz 0,075mm amplitude

57,6 Hz - 150 Hz, 1 G,

acc. to IEC 60068-2-6:2008-10

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16. Technical Specification KBox C-101 – User’s Guide (Version 2.00)

16.4. CE-Directives and Standards

CE Directive

Elektrical Safety

Electromagnetic Compatibility (EMC)

CE Marking

RoHS II Directives

Elektrical Safety Harmonized Standards

EUROPE

U.S.A. / CANADA

CB Report

Listed Mark

General Product Safety Directive (GPSD) 2001/95/EC

Low Voltage Directive (LVD) 2006/95/EC

EMC Directive 2004/108/EC

CE Directive 93/68/EEC

2011/65/EU

Information technology equipment - Safety - Part 1: General requirements EN 60950-1:2006+A11:2009+A12:2011+A1:2010+AC:2011

Conform UL STD 60950-1 Conform UL STD 508 Certified to CAN/CSA C22.2 No. 60950-1

IEC 60950-1(ed.2);am1, am2

ETL

EMC Harmonized Standards

Generic standards - Emission standard for industrial environments (Emission): EN 55011, Class B (conducted Emission) EN 55022, Class B EN 61000-6-4

Generic standards - Immunity for industrial environments (Immunity): EN 55024, EN 61000-6-2, EN 61000-4-3

EN61131-2 (Standard for programmable controllers, part 2 equipment requirements and tests)

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17. KBox C-101 CPLD Specific Registers KBox C-101 – User’s Guide (Version 2.00)

17. KBox C-101 CPLD Specific Registers

ADDRESS REGISTER NAME

0x103 Reset Status Register (RSTAT)

0x107 Interrupt Status Register (INTSTAT)

0x108 Shutdown Control Register (SHDN_CTRL)

0x10A SPI Flash Control Register (SPIFCTRL)

0x10B LED Control / Status Register (LCTRLSR)

17.1. Reset Status Register (RSTAT)

Address 0x103

Name

Access

Reset

BITFIELD DESCRIPTION

7 PORS

5 SYS_RESET#

3 THRMTRIP

2 RESCUE

1 SHUTDOWN

PORS Res. SYS_RESET# Res. THRMTRIP RESCUE

R/W - R/W - R/W R/W R/W -

N/A - N/A - N/A N/A N/A -

Power-on reset status: 0 = System reset not generated by power-on (cold) reset 1 = System reset generated by power-on (cold) reset Writing a ’1’ to this bit clears the bit.

System reset status: 0 = System reset not generated by CPLD 1 = System reset generated by CPLD Writing a ’1’ to this bit clears the bit.

THRMTRIP generated by COMe: 0 = THRMTRIP not generated by COMe 1 = THRMTRIP generated by COMe Writing a ’1’ to this bit clears the bit.

Boot from RESCUE flash: 0 = Boot not from RESCUE flash 1 = Boot from RESCUE flash Writing a ’1’ to this bit clears the bit.

Forced system shutdown (intentionally or result of power failure): 0 = System not forcefully shutdown 1 = System forcefully shutdown Writing a ’1’ to this bit clears the bit.

4 3 Bit 7 6 5 2 1 0

SHUTDOW

Res.

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17. KBox C-101 CPLD Specific Registers KBox C-101 – User’s Guide (Version 2.00)

17.2. Interrupt Status Register (INTSTAT)

Address 0x107

4 3 Bit 7 6 5 2 1 0

Name

Access

Reset

7 PWR_BUT

PWR_BUT Reserved SDRQINT_0

R - R/W

0 - 0

BITFIELD DESCRIPTION

Power Button state: 0 = Power Button released 1 = Power Button pressed

Shutdown Request Interrupt 0 0 = No interrupt requested

SDRQINT_0

1 = Power fail detected This bit is set even if the Shutdown Request Interrupt is disabled. Writing a ’1’ to this bit clears the bit.

17.3. Shutdown Control Register (SHDN_CTRL)

Address 0x108

Bit 4 3 7 6 5 2 1 0

Name

Access

Reset

BITFIELD DESCRIPTION

Shutdown Request Interrupt configuration: 00 = Interrupt disabled

1..0 SDRQ_INT

01 = Interrupt sent using LPT_ACK# to SuperIO 10 = Interrupt sent as SERIRQ IRQ5 11 = Interrupt sent as SERIRQ IRQ10

Reserved SDRQ_INT

- R/W

- 00

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17. KBox C-101 CPLD Specific Registers KBox C-101 – User’s Guide (Version 2.00)

17.4. SPI Flash Control Registers (SPIFCTRL)

Address 0x10A

4 3 Bit 7 6 5 2 1 0

Name

Access

Reset

BITFIELD DESCRIPTION

Force use of backup SPI Flash:

1 SPIFORBU

0 = Normal operation (use COMe Flash) 1 = Force BIOS_DISx# to select carrier on-board SPI Flash

Reserved SPIFORBU Res.

- R/W R/W

- 0 1

17.5. LED Control / Status Register (LCTRLSR)

The LED Control / Status Register holds a series of bits defining the onboard configuration for the front panel General Purpose LEDs and enables the user to switch on and off the front panel General Purpose LEDs.

Address 0x10B

4 3 Bit 7 6 5 2 1 0

Name

Access

Reset

LED_CMD LED_SEL Reserved LED_COLOR

R/W R/W - R/W

0 000 - 00

BITFIELD DESCRIPTION

LED Command

7 LED_CMD

6..4

1..0 LED_COLOR

LED_SEL

0 = Get LED 1 = Set LED

LED Select 000 = LED GP1 001 = LED GP2 010 = LED GP3 011 = LED GP4 1xx = nothing selected

Select LED color 00 – OFF 01 – Green 10 – Red 11 – Amber

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18. Standard Interfaces – Pin Assignments KBox C-101 – User’s Guide (Version 2.00)

18. Standard Interfaces – Pin Assignments

Low-active signals are indicated by a minus sign.

18.1.1. (X 101) Power Input Connector

Pin Signal Name 3-pin POWER SUBCON (male)

1 +24 VDC (input)

2 Ground

3 0V (input)

18.1.2. (X 110) Serial Interface RS232

Pin Signal Name 9-pin D-SUB Connector

1 DCD (Data Carrier Detect)

2 RXD (Receive Data)

3 TXD (Transmit Data)

4 DTR (Data Terminal Ready)

5 GND (Signal Ground)

6 DSR (Data Set Ready)

7 RTS (Request to Send)

8 CTS (Clear to Send)

9 RI (Ring Indicator)

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18. Standard Interfaces – Pin Assignments KBox C-101 – User’s Guide (Version 2.00)

18.1.3. DisplayPort

Pin# Signal Name DisplayPort Signal Name Pin#

1 ML Lane 0 (p) GND (ML Lane 0) 2

3 ML Lane 0 (n) Lane 1 (p) 4

5 GND (ML Lane 1) Lane 1 (n) 6

7 Lane 2 (p) GND (ML Lane 2) 8

9 Lane 2 (n) Lane 3 (p) 10

11 GND (ML Lane 3) Lane 3 (n) 12

13 AUX SEL# Pull-down to GND 14

15 AUX CH (p) GND (AUX CH) 16

17 AUX CH (n) Hot Plug 18

3.3V (DDC EEPROM power

GND (GND_DDC)

500 mA fused

18.1.4. (X 107, X 108) USB 2.0 Port

Pin Signal Name 4-pin USB Connector

Typ A Version 2.0

1 VCC

2 Data-

3 Data+

4 GND

18.1.5. (X 105, X 105) USB3.0 Port

USB 2.0 contact pins

9 VCC, fused (900 mA max.) 10 Data11 Data+ 12 GND

Pin Signal Name

USB 3.0 contact pins

13 StdA_SSRX14 StdA_SSRX+ 15 GND_DRAIN 16 StdA_SSTX-

9-pin USB Connector

Type A Version 3.0/2.0

17 StdA_SSTX+

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18. Standard Interfaces – Pin Assignments KBox C-101 – User’s Guide (Version 2.00)

18.1.6. (X 102, X 103, X 104) Ethernet Connectors

Pin# Signal Name 3x ETH (RJ45 female)

1 MDI0+

2 MDI0-

3 MDI1+

4 MDI2+

5 MDI2-

6 MDI1-

7 MDI3+

8 MDI3-

LINK/ACT

Speed (Mbps)

LINK ACTIVE

10 off on orange on (blinking)

100 green on orange on (blinking)

1000 orange on orange on (blinking)

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18. Standard Interfaces – Pin Assignments KBox C-101 – User’s Guide (Version 2.00)

18.2. Optional Interfaces via Adapter Modules

18.2.1. DVI-D (Single Link)

Pin Signal Name Description DVI-D Connector

(female)

1 TMDS2– Differential TMDS Data 2–

2 TMDS2+ Differential TMDS Data 2+

3 GND TMDS Shield

4–5 NC

6 DVI_SCL DDC EDID data clock

7 DVI_SDA DDC EDID data

8 NC

9 TMDS1– Differential TMDS Data 1–

10 TMDS1+ Differential TMDS Data 1+

11 GND TMDS Shield

12–13 NC

14 DVI_5V 5V / 100mA Power Supply

15 GND Ground

16 DISPDET Hot Plug Detection

17 TMDS0– Differential TMDS Data 0–

18 TMDS0+ Differential TMDS Data 0+

19 GND TMDS Shield

20–21 NC

22 GND TMDS Shield

23 TMDSSCL+ Differential TMDS Clock+

24 TMDSSCL- Differential TMDS Clock -

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18. Standard Interfaces – Pin Assignments KBox C-101 – User’s Guide (Version 2.00)

18.2.2. Serial Port RS232/RS422

This port must be factory installed and configured only. When you order the KBox C-101 with this extended interface via RS232/422 adapter module, you have to specify in your ordering:

 the needed configuration of this port as RS232 or RS422 and  for RS422 configuration: if the onboard termination resistor (120Ω) should be enabled or

disabled.

18.2.2.1. Serial Port RS232/RS422 configured as RS232

Pin Signal Name 9-pin D-SUB Plug (male)

1 DCD (Data Carrier Detect)

2 RxD (Receive Data)

3 TxD (Transmit Data)

4 DTR (Data Terminal Ready)

5 GND (Signal Ground)

6 DSR (Data Set Ready)

7 RTS (Request to Send)

8 CTS (Clear to Send)

9 RI (Ring Indicator)

18.2.2.2. Serial Port RS232/RS422 configured as RS422

Pin Signal Name 9-pin D-SUB Connector (female)

1 NC

2 RxD- (Receive Data-)

3 TxD- (Transmit Data-)

4 NC

5 GND (Signal Ground)

6 NC

7 TxD+ (Transmit Data+)

8 RxD (Receive Data+)

9 NC

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18. Standard Interfaces – Pin Assignments KBox C-101 – User’s Guide (Version 2.00)

18.2.3. CAN Bus Port

If termination resistor (120Ω) is required, you have to make a connection (bridge) between pin 1 and 2, in order to enable the onboard termination resistor (120Ω).

Pin Signal Name 9-pin D-SUB Plug (male)

1 TERM L

2 CAN_L CAN_L bus line (dominant low)

120Ω

3 CAN_GND (CAN Ground) Reference potential

4 NC (not connected)

5 NC (not connected)

6 NC (not connected)

7 CAN_H CAN_H bus line (dominant high)

8 TERM H

9 NC (not connected)

18.2.4. UPS Connector (TBD)

Signal Name 5-pin Phoenix Connector

1 UPS charging voltage V+ (OUTPUT)

2 UPS buffer voltage V+ (INPUT)

3 GND, 0V

4 UPS I2C clock

5 UPS I2C data

120Ω

MC 1,5/ 5-GF-3,5 (male)

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19. Technical Support KBox C-101 – User’s Guide (Version 2.00)

19. Technical Support

For technical support, please contact our Technical Support department:

e-mail: mailto: Web:

support@kontron.com

http://www.kontron.com/support

Make sure you have the following information on hand when you call:

• the unit part id number (PN),

• the serial number (SN) of the unit; the serial number can be found on the type label, placed on the right side of the

system.

Be ready to explain the nature of your problem to the service technician.

If you have questions about Kontron or our products and services, you can reach us by the above-mentioned telephone number and on e-mail address or at:

www.kontron.com .

19.1. Returning Defective Merchandise

Please follow these steps before you return any merchandise to Kontron:

1. Download the corresponding form for returning a device with an RMA No. [RMA (Return of Material Authorization)]

from our website an RMA No. e-mail:

www.kontron.com / Support /.RMA Information; contact our Customer Service department to obtain

service@kontron.com

2. Ensure that you have received an RMA number from Kontron Customer Services before returning any device. Write this

number clearly on the outside of the package.

3. Describe the fault that has occurred.

4. Please provide the name and telephone number of a person we can contact to obtain more information, where

necessary. Where possible, please enclose all the necessary customs documents and invoices.

5. When returning a device:

• Pack it securely in its original box.

• Enclose a copy of the RMA form with the consignment.

Corporate Offices

Europe, Middle East & Africa

Lise-Meitner-Str. 3-5 86156 Augsburg Germany Tel.: +49 (0) 821/ 0 Fax: +49 (0) 821/111

info@kontron.com

North America

14118 Stowe Drive Poway, CA 92064-7147 USA Tel.: +1 888 294 4558 Fax: +1 858 677 0898

info@us.kontron.com

Asia Pacific

17 Building,Block #1,ABP. 188 Southern West 4th Ring Beijing 100070, P.R.China Tel.: + 86 10 63751188 Fax: + 86 10 83682438

info@us.kontron.cn

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Kontron C-101 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1. Table of Contents

1.1. Table of Figures

2. Introduction

2.1. Symbols used in this Manual

3. Important Instructions

3.1. Obligation of Diligence

3.2. Personnel

3.3. Appropriate Use, Field of Application

3.4. Warranty Note

3.5. Exclusion of Accident Liability Obligation

3.6. Liability Limitation / Exemption from the Warranty Obligation

4. General Safety Instructions for IT Equipment

4.1. Electrostatic Discharge (ESD)

4.1.1. Grounding Methods

5. Electromagnetic Compatibility (Class B Device)

5.1. Electromagnetic Compatibility (EU)

5.2. FCC Statement (USA)

5.3. EMC-Compliance (Canada)

6. Shipment and Unpacking

6.1. Unpacking

6.2. Scope of Delivery

6.2.1. Standard

6.2.2. Optional Parts

6.2.3. Optional System Extension

6.3. Spare Parts

6.4. Type Label and Product Identification

7. System Overview

7.1. RTC

7.1.1. RTC Buffer Time

7.1.2. Setting the RTC

7.2. System Expansion Capabilities

7.2.1. Mini PCI Express® Interfaces

7.2.2. Standard PCI Express® Interfaces

7.2.3. SATA Interfaces

7.2.4. mSATA (MO-300)

7.3. Front Side

7.3.1. X101 - Power Input Connector

7.3.2. X102/X103/X104 - Ethernet Connectors (ETH)

7.3.3. X105/X106 - USB 3.0

7.3.4. X107/X108 - USB 2.0

7.3.5. X109 - DisplayPort

7.3.6. SDCARD Slot

7.3.7. X110 - RS232

7.3.8. POWER Button and PWR LED

7.3.9. RESCUE Button and RSQ LED

7.3.10. Status and General Purpose LEDs

7.3.11. X205 - Optional FIELDBUS Interface

7.3.12. PCIe Expansion Slots 1 and 2

7.3.13. SATA Drive Bays

7.4. Left and Right Side View

7.5. Top and Bottom Side View

7.6. Rear Side View

7.6.1. Functional Earth Stud

7.7. Internal View

7.7.1. Integrated COMe Module

7.7.2. mSATA Socket

7.7.3. Expansion Slots for PCIe Mini Cards

7.7.4. Expansion Slots for PCIe x4 Cards

8. Thermal Considerations

8.1. Available Processors

8.2. Convection Cooling

8.3. Active Cooling via the optional Fan Tray

8.4. Minimum System Clearance

8.5. Maximum Temperatures

8.6. Third Party Components

8.7. Processor Thermal Monitoring

8.8. Processor Thermal Trip Feature

9. Installation Instructions

9.1. Instructions for Control Cabinet Mount Installation

10. Accessing Internal Components

10.1. Top Cover

10.2. Opening and Closing the KBox C-101

10.2.1. Installing/Removing the PCIe Expansion Cards

10.2.2. Installing/Removing the PCIe Mini Card

10.2.3. Installing an mSATA SSD

11. Control Cabinet Mounting