No.Date of RevisionRevision CodeDescription of Revision
1July, 1999First EditionFirst edition.
2August, 1999“A” EditionReviewed to cover the mass-production
unit.
3October, 1999“A” EditionReviewed following pages:
3-3, 7-34, 7-42, 7-60, 9-1 and 9-5
4October, 1999QMS REV. 001Internal manual revision. Duplexer and
LFU information added.
5March 2000QMS REV. 001AFinal OEM information included. Format
revision.
6July 2000Minolta-QMS
Rev. 001B
7June 2001Minolta-QMS
Added LFU wiring diagram. Error message corrections included
New OEM information included.
Rev. 001C
Note:Some pages found within this manual are 11” x 17”. If you print out the Acrobat files, please note
these pages should be printed seperately.
FCC NOTICE
WARNING
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his/her own expense.
A shielded cable is required to comply with the limits for a Class A digital device, pursuant to Part 15 of
the FCC rules.
Caution: Any modifications or changes to this product not expressly approved in writing by the manufacturer responsible for compliance to Federal Regulations could void the user's authority to operate this product within the Laws and Regulations of the Federal Communications Commission.
Canadian Compliance
magicolor 6100 Series Service ManualPage iii
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus
set out in the Radio Interference Regulations of the Canadian Department of Communications.
"Le presnt appareil numerique n'emet pas de bruits radioelectriques depassant les limites applicables aux
appareils numeriques (de la Class A) prescrites dans le Reglement sur le brouillage radioelectrique edicte
par le ministere des Communications du Canada."
Product Safety
WARNING
WARNING
Laser Product
This engine is certified as a Class 1 laser product and complies with
CDRH Laser-Radiation Standards, 21 CFR Chapter 1, Subchapter J.
Use of controls, adjustments or performances of procedures other than
those specified in this manual may result in hazardous radiation exposure.
Ozone Gas
This engine is provided with the ozone filter in order to reduce exhaust
ozone in compliance with Product Safety Standards. The ozone filter
must be replaced yearly; otherwise, it may cause a strong odor, which will
likely have ill effects on bronchial tubes.
Page iv magicolor 6100 Series Service Manual
Documentation Disclaimer
QMS MAKES NO REPRESENTATION OR WARRANTIES OF ANY
KIND WHATSOEVER WITH RESPECT TO THE CONTENTS
HEREOF AND SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
i Safety Instructions
i.iSafety Principles
i.i.iBefore starting any procedure, read this manual thoroughly. Read and understand
i.i.iiWhen handling any P.W.B. use all necessary ESD precautions.
i.i.iiiPerform all the operations by following the procedures described in this manual.
the safety instructions found in this section.
Follow all the cautions and warnings set out in the procedures and on safety labels
affixed to the machine. Failure to do so may result in personal injuries or equipment
damage.
i.i.ivPerform only the procedures explained in this manual. Refrain from opening or
touching any portions that are not related with your operation.
i.i.vRepair and replacement of parts should be performed by trained and qualified ser-
vice personnel only. Operators should not attempt to do such repair or replacement.
i.i.viIt must be understood that the above-mentioned cautions and warnings do not cover
everything, because it is impossible to guess at or evaluate all the circumstances
beforehand.
i.iiSpecial Safety Information
i.ii.iIntroductory Information
The warnings and cautions are made clear by “Signal Words” such as DANGER,
WARNING and CAUTION.
i.ii.i.iDefinition of Signal Words
magicolor 6100 Series Service ManualPage v
DANGER
is used to indicate the presence of a hazard which will cause
severe human injuries or a fatal accident if ignored.
WARNING
is used to indicate the presence of a hazard or unsafe practices which may cause severe human injuries or a fatal accident if
ignored.
CAUTION
is used to indicate the presence of a hazard or unsafe practices which may cause minor human injuries if ignored. CAUTION also
calls attention to safety messages in this manual.
i.ii.i.iiFollow Safety Instructions
Carefully read all the safety messages set out in this manual and also in
the safety signs placed on your equipment. Do not remove safety labels
from products. Replace the safety labels if they become smeared or damaged. Learn how to operate the equipment and how to use the controls
properly. Do not let anyone operate the equipment without reading the
instructions. Keep the equipment in proper working condition. Unauthorized modification to the equipment may impair product function and
safety, and affect the life of equipment.
The following are the various kinds of “
manual.
WARNINGs
” contained in this
WARNING
HAZARDOUS VOLTAGE
It may cause serious injuries or fatal accidents. Voltage is now applied
from the power supply of printer. There is the danger of electric shock if
you touch the active area inside the printer.
Make sure to turn the power supply switch OFF and pull out the plug
from the outlet before starting the maintenance work on the printer.
WARNING
HARMFUL OZONE GAS
Inhalation of an excessive amount of ozone gas may adversely affect the
respiratory organs.
The ozone filter is provided in this printer to reduce the exhaust ozone.
This filter must be replaced with a new filter periodically in accordance
with the manual for this printer.
Page vi magicolor 6100 Series Service Manual
CAUTION
HOT SURFACE
Can cause serious burns.
The fusing unit is approximately 150°C, therefore, the areas around the
fuser are also very hot.
When you need to change the cleaning pad or remove jammed paper, wait
about 20 minutes after opening up the paper exit unit and confirm that the
unit is well cooled down.
CAUTION
ROTATING PARTS
Be aware of the danger of getting your fingers or hand caught in the
printer or associated rollers causing serious injuries. Note that the exit
roller is rotating while printing.
Be careful not to get your hair, fingers, hands, sleeves or neckties caught
in the printer while operating the machine.
The following are the various kinds of “
Manual.
CAUTIONs
” contained in this
CAUTION
HAZARDOUS POWDER
Toner is a fine powder known to cause a powder explosion if dumped into
open fire. Strictly refrain from dumping toner into the fire for disposal.
Toner is a fine powder known to cause problems with eyes, and problems
with respiratory organs if inhaled.
Handle the toner cartridge, waste toner pack, and developing unit carefully.
CAUTION
POWER CORD AND PLUG
This printer is equipped with a 3-wire power cord and 3-pronged plug (bipolar plug with grounding) for user safety.
magicolor 6100 Series Service ManualPage vii
Connect the power cord to a properly grounded electrical receptacle to
avoid an electric shock.
CAUTION
SAFETY INTERLOCK
Cover and paper delivery unit of this printer have electric safety interlocks to turn the power off whenever they are opened. Do not attempt to
circumvent these safety interlocks.
CAUTION
Do not step on or lean against the paper cassette. Failure to follow this
guideline may cause the printer to tip over. This may cause injuries or it
may damage the printer.
Do not step on or lean against the printer door. Failure to follow this
guideline may cause the printer to tip over. This may cause injuries or it
may damage the printer.
1Top UnitTransports the front side of the page to the duplexer.
2Lower UnitReverses the front page for printing on the back page.
3Lower-rear CoverOpen for clearing an inner jam or performing mainte-
nance. Rear enclosure.
4Reverse Paper Guide UnitOpen for clearing inner jams or performing mainte-
nance. Paper reverse and transport unit.
5Reverse Input Paper GuideOpen for clearing inner jams or performing mainte-
nance. Paper reverse and transport guide.
6Paper Guide FUOpen for clearing “DUPLEX JAM.” Paper transpor-
tation guide in D-top unit.
Page 1-4 magicolor 6100 Series Service Manual
1.3Name and Function of LFU Components
5
3
1
Fig. 1-3
2
4
NumberName of ComponentFunction of Component
1Paper CassetteHolds paper.
2Paper GuideGuides paper from paper cassette to printer.
3Tray LatchSecures LFU to printer.
4Connector PinAligns the printer engine with the lower feeder unit.
5Signal ConnectorActivates lower feeder unit through electrical signal.
magicolor 6100 Series Service ManualPage 1-5
1.4Internal Structure of the Printer
4
3
6
7
5
9
2
1
K
Y
M
C
10
8
Fig. 1-4
NumberName of ComponentFunction of Component
1Toner CartridgeContains the independent toner cartridges (K, Y, M, C) used
during the development process.
2OPC Belt CartridgeHolds the latent image for development. After development
of each color layer, the image is transferred to the drum.
3Drum CleanerCleans and collects waste toner left adhering to the transfer
drum.
4FuserFuses toner images on the paper using heat and pressure.
5Transfer DrumReceives each color layer from the OPC.Holds the com-
pleted image to be transfered to the paper.
6Paper DischargerSeparates a sheet of paper from the transfer drum.
7Transfer RollerTransfers the toner image from the transfer drum to paper.
8Paper CassetteHolds paper to be fed into the printer.
9Pick-up RollerFeeds paper automatically from the paper cassette.
10Optical UnitCreates a latent image on the OPC belt.
Page 1-6 magicolor 6100 Series Service Manual
1.5Internal Structure of the Duplexer
4
D1
2
D2
2
D3
2
7
D4
2
3
6
5
1
Fig. 1-5
NumberName of ComponentFunction of Component
1Lower Feed Unit (LFU)Feeds paper to printer. Required for duplex opera-
tion.
2Transport Rollers (D1 - D4)Transports paper.
3Registration RollerPerforms registration for back side of paper.
4Shutter AS (U)Switches paper to the duplexer.
5Shutter AS (L)Switches paper from the duplexer.
6Sensor PT4Senses paper.
7Sensor PT5Senses paper.
magicolor 6100 Series Service ManualPage 1-7
1.6Description of The Operator Panel
'a b c d e f g h i j k l m n o
P Q R S T U V W X Y Z 1
2
5
7
8
10
MESSAGE
DATA
MENU
SELECT
ONLINE
ONLINE
MEDIA
READY
CANCEL
NumberDescription
1LCD: 16 characters by 2 lines
1
3
4
6
9
11
12
2Message LED
3Online LED
4Ready LED
5Online Key
6Cancel Key
7Data LED (Red)
8Menu Key
9Media Key
10Select Key
11Scroll Key (Left)
12Scroll Key (Right)
Page 1-8 magicolor 6100 Series Service Manual
Section 2:
Product Specifications
magicolor 6100 Series Service ManualPage 2-1
Page 2-2 magicolor 6100 Series Service Manual
2.0Specifications
2.1Rating
WARNING
Use the power supply cord provided, or a similar cord complying with
following specifications: 3-wire power cord with grounding. Using a cord
that does not adhere to these specifications may result in an electric
shock.
Printer VersionVoltage (V)Frequency (Hz)Input Current (A)Power Cord
United States12050/60111 (Standard)
Europe220 - 24050/606Not included. *1
Japan10050/60131 (Standard)
*1:European customers must purchase and use a power cord complying
with the following specifications.
FigureModel NameRatingApproval Agency
AH05VV-F3G0.75250VAC, 6A VDE, OVE, SEMKO, CEBEC,
Applicable
Europe (Con-
NEMKO, DEMKO, FIMKO
BH05VV-F3-0.75250VAC, 6ABSUK
Area
tinent)
magicolor 6100 Series Service ManualPage 2-3
Fig. A: Power Cord for Europe
2.5m
Fig. B: Power Cord for UK
2.5m
2.2Printer Specifications
NumberItemDescription/Specification
1Printing MethodSemiconductor laser and electrophotographic print.
2Scanning MethodSemiconductor laser with rotating mirror.