3
SERVICE
3 SERVICE
Main Precautions for Maintenance
1. Points to be confirmed before maintenance
Before starting maintenance, ask a user and
collect information about troubles occurred on
the machine before the maintenance and the
conditions of the machine to grasp key points
for the maintenance.
2. Copy sample
Be sure to make copy samples at the start and
the end of maintenance for checking images.
4. When replacing the drum and developer, must
perform neccessary adjustment by refering to
the 7075 List of Adjustment Items.
5. After having completed maintenance work, must
reset the PM counter (using the 25 mode).
6. When replacing the fixing unit cleaning web,
must reset the fixing unit cleaning web counter(
using the 36 mode).
3 SERVICE
3. Drum
1) Never expose the drum to the sunlight. Be
also careful not to expose a drum to indoor
light as far as possible.
When a drum unit or a drum is out of
the machine, nev er fail to cov er it with a drum
cover .
2) When replacing a drum or a cleaning blade ,
refer to Item of mounting/dismounting of a
cleaning blade for doing a replacement work.
7. When replacing a toner cartridge, wait until the
toner supply LED on the operation panel flashes
before the replacement.
caution: Turn the main switch off and pull out
the power pulg without fail before
the work of maintenance.
SERVICE SCHEDULE
[1] Service Schedule
SERVICE
Main body
RADF
DF-313
FNS
Service item
Maintenance
Periodic check (I)
Periodic check (II)
Periodic
check
(III)
Periodic
check
(IV)
Periodic
check
(V)
Periodic
check
(VI)
Maintenance
Periodic check (I)
Periodic check (II)
Maintenance
Numbe of
copies
Every 250,000 copies
Every 500,000 copies
Every 1,000,000 copies
Every 3,000,000 copies
Every 4,500,000 copies
Every 6,000,000 copies
Every 10,000,000 copies
Every 250,000 copies
Every 1,000,000 copies
Every 2,500,000 copies
Every 250,000 copies
0 25 50 75 100 125 150 175 200 225 250 275 300 2800 2825 2850 2875 2900 2925 2950 2975
Guarantee period (5 years or 30,000,000 copies)
× 10,000 copies
............
............
............
............
............
............
............
............
............
............
............
Service
count
119 times
59 times
29 times
9 times
6 times
4 times
2 times
119 times
29 times
11 times
3 SERVICE
119 times
FS-108
FNS
FS-108BM
LCT
LT-401
PI
PI-108
Periodic check (I)
Periodic check (II)
Maintenance
Periodic check (I)
Periodic check (II)
Maintenance
Periodic check (I)
Periodic check (II)
Maintenance
Periodic check (I)
Periodic check (II)
Every 1,000,000 copies
Every 6,000,000 copies
Every 250,000 copies
Every 1,000,000 copies
Every 6,000,000 copies
Every 250,000 copies
Every 500,000 copies
Every 3,000,000 copies
Every 250,000 copies
Every 500,000 copies
Every 1,000,000 copies
............
............
............
............
............
............
............
............
............
............
............
29 times
4 times
119 times
29 times
4 times
119 times
59 times
9 times
119 times
59 times
29 times
3 - 1
SERVICE
[2] Maintenance Items
1. Main body (Every 250,000 copies)
NO
1 Preparation
2 Fixing unit
3 Drum carriage
4 Cleaner
5 Charging corona
3 SERVICE
unit
6 Developing unit
7 Transfer/
separation
corona unit
8 Registration
Classification Service item
(1) Image check
(1) Fixing separation claws
(upper and lower) cleaning
(1) Charging corona unit,
cleaner, and developing
unit, sensor support stay
assembly, drum removal
(2) Drum carriage inside
cleaning (including drum
fixing coupling surface)
(1) Cleaner unit cleaning
(2) Installation on drum
carriage
(1) Charging corona unit/PCL
cleaning
(2) Charging wire 55VA2509*
(3) Charging wire unit vibration
proof rubber 25BA2501*
(4) Installation on drum
carriage
(1) Developing unit cleaning
(2) Installation on drum
carriage
(1) Transfer/separation corona
unit cleaning
(1) Paper dust removing brush/
registration roller/others
cleaning
(2) Registration sensor
cleaning
(3) Mis-centering detection
sensor cleaning
(4) Second paper feed sensor
cleaning
Number
of parts
replaced
2
2
Implementation classification
Replace-
Cleaning
Inspection
Lubrication
ment
Supply
Materials/tools
used
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad/
blower brush
Cleaning pad/
blower brush
Drum cleaner/
cleaning pad/
blower brush
Cleaning pad/
blower brush
Drum cleaner/
cleaning pad/
blower brush
Cleaning pad/
blower brush
Blower brush
Drum cleaner/
cleaning pad
Blower brush
3 - 2
SERVICE
Classification Service item
NO
9 ADU
10 Tray
11 By-pass tray
12 Read
13 Main body
14 Toner supply
15 Final check
(1) Horizontal conveyance
roller/others cleaning
(2)
Paper reverse/exit entrance
guide plate cleaning
(3) Paper reverse/exit detection
sensor cleaning
(4) ADU deceleration detection
sensor cleaning
(5) ADU paper pre-registration
detection sensor cleaning
(1) Paper dust removing brush
(500-sheet tray)
(2) Paper dust removing brush
(1000-sheet tray)
(3) Paper feed detection sensor
cleaning
(4) Paper pre-registration
detection sensor cleaning
(1) Trailing edge size detection
sensor cleaning
(1) Platen glass cleaning
(2) Slit glass cleaning
(1) Exterior and interior
cleaning
(1) Cartridge insertion opening
cleaning
(1) W.U.T check
(2) Image and paper feeding
check (including vertical
magnification adjustment
and timing adjustment)
(3) PM counter resetting
Number
of parts
replaced
Implementation classification
Replace-
Inspection
Lubrication
Cleaning
ment
Supply
Materials/tools
used
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad
Blower brush
Blower brush
Blower brush
Cleaning pad/
blower brush
Cleaning pad/
blower brush
Blower brush
Blower brush
Cleaning pad/
blower brush
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad
Cleaning pad
3 SERVICE
3 - 3
SERVICE
2. RADF [DF-313] (Every 250,000 copies)
NO
1 Preparation
2 Paper feed
section
3 SERVICE
3 Conveyance
section
4 Paper exit
section
5 Final check
Classification Service item
(1) Paper feeding check
(2) Exterior
(1) Size detection sensor 1
(2) Size detection sensor 2
(3) Size detection sensor 3
(4) Registration sensor
(5) Registration mirror
(6) Paper feed roller
(7) Separation roller
(8) Double feed prevention
roller
(9) Separation assist roller
(10) Double feed prevention
roller rubber
(11) Cleaning pad
(12) Registration roller
(1) Read sensor
(2) Read sensor mirror
(3) Skew sensor (F)
(4) Skew sensor (F) mirror
(5) Skew sensor (R)
(6) Skew sensor (R) mirror
(7) Read roller
(8) Paper exit roller 1
(1) Reversal sensor/left sensor
(2) Reversal sensor/left sensor
mirror
(3) Reversal sensor/middle
sensor
(4) Reversal sensor/middle
sensor mirror
(5) Reversal sensor/right
sensor
(6) Reversal sensor/right
sensor mirror
(7) Reversal roller
(8)
Reverse conveyance roller 1
(9)
Reverse conveyance roller 2
(10) Paper exit roller 2
(11) Reversal paper exit roller
(1) Paper feeding check
(2) Exterior cleaning
Number
of parts
replaced
Implementation classification
Replace-
Cleaning
Inspection
Lubrication
ment
Supply
Materials/tools
used
Blower brush
Blower brush
Blower brush
Blower brush
Blower brush
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad
Blower brush
Drum cleaner/
cleaning pad
Blower brush
Blower brush
Blower brush
Blower brush
Blower brush
Blower brush
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad
Blower brush
Blower brush
Blower brush
Blower brush
Blower brush
Blower brush
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad
Drum cleaner/
cleaning pad
3 - 4