Konica 7065 GUIDE MANUAL 7065050e

SERVICE

Main Precautions for Maintenance

1. Points to be confirmed before maintenance Before starting maintenance, ask a user and collect information about troubles occurred on the machine before the maintenance and the conditions of the machine to grasp key points for the maintenance.

2. Copy sample Be sure to make copy samples at the start and the end of maintenance for checking images.

3. Drum

1) Never expose the drum to the sunlight. Be also

careful not to expose a drum to indoor light as far as possible. When a drum unit or a drum is out of the machine, never fail to cover it with a drum cover.

2) When replacing a drum or a cleaning blade, refer to

Item of mounting/dismounting of a cleaning blade for doing a replacement work.

4. After replacing a drum, be sure to reset a drum counter before image adjustment. After replacing developer, L detection adjustment must be conducted also.

5. When maintenance is completed, be sure to reset the PM counter. Incidentally, a development counter is reset automatically in the course of L detection adjustment.

6. When replacing a toner cartridge, wait until the toner supply LED on the operation panel flashes before the replacement.

Caution: Turn the main switch off and pull out the

power plug without fail before the work of maintenance.

SERVICE SCHEDULE

[1] Service Schedule

SERVICE

Classifica-

Main body

(DF-312)

(LT-352)

(FS-106)

(FS-108BM)

(PI-108)

tion

RADF

LCT

FNS

Number of copies

(unit: 10,000)

Service item (cycles)

Maintenance

(Every 150,000 copies)

Periodic check (I)

(Every 300,000 copies)

Periodic check (II)

(Every 450,000 copies)

Periodic check (III)

(Every 900,000 copies)

Periodic check (IV)

(Every 1,800,000 copies)

Periodic check (V)

(Every 3,000,000 copies)

Periodic check (VI)

(Every 3,900,000 copies)

Maintenance

(Every 150,000 copies)

Periodic check (I)

(Every 300,000 copies)

Periodic check (II)

(Every 1,500,000 copies)

Maintenance

(Every 150,000 copies)

Periodic check (I)

(Every 450,000 copies)

Periodic check (II)

(Every 900,000 copies)

Maintenance

(Every 150,000 copies)

Periodic check (I)

(Every 900,000 copies)

Periodic check (II)

(Every 2,550,000 copies)

Maintenance

(Every 150,000 copies)

Periodic check (I)

(Every 900,000 copies)

Periodic check (II)

(Every 2,550,000 copies)

Maintenance

(Every 150,000 copies)

Periodic check (I)

(Every 450,000 copies)

Periodic check (II)

(Every 900,000 copies)

Guarantee period (5 years or 5,000,000 copies)

15 30 45 60 75 90 105 120 135150 390 405 420 435 450 465 480 495

Service

times

33 times

16 times

11 times

5 times

2 times

1 time

33 times

16 times

3 times

33 times

11 times

5 times

33 times

5 times

1 time

33 times

5 times

1 time

33 times

11 times

5 times

MODEL

7065

MANUAL

SERVICE HANDBOOK

REVISED EDITION

5 - 1

DATE

Jan.2000

PAGE

5-1

METHOD

REPLACEMENT

SERVICE

[2] Maintenance Items

1. Main body (Every 150,000 copies)

Classification

No.

Preparation

Fixing unit

Drum unit

Service item

(1) Image check (2) Kit contents check (3)

36 - 40 (Check of adjustment value,

Dmax and γ correction error) (1) Fixing unit removing (2) Jam clearance door removing (3) Upper cover removing (1) Drum unit removing (2) Drum unit check (3) Charging corona unit removing (4)

Charging control plate replacement

25SA2508*

(5) Charging wire replacement

(Removing & installing)

55FA2501*

(6) Charging corona unit

(Back plate and its around, and

PCL) (7) Charging wire cleaning block/B

(Upper) 25SA-254* (8) Charging cleaning block/A

(Lower) 25SA-253* (9) Developing unit removing (10) Cleaning blade removing (11) Drum removing (12) Drum cartridge/Developing unit

bottom plate/Toner control sen-

sor/Separating claw

(13) Recycle pipe check (14) Toner collecting screw/A (15) Toner guide roller replacement

55TA-204*

(16) Cleaner idler gear replacement

55FA7707*

(17) Cleaning blade

25SA-206*

(18) Cleaning blade and upper plate

installing

Number

of parts

replaced

Cleaning

Implementation classification

Check

Lubrication

Replacement

Supply

Material used

Tools used

Drum cleaner & Waste rag Blower brush

Blower brush & Cleaning pad * Drum cleaner (used only

when cleaning the toner control sensor)

Blower brush & Cleaning pad

5 - 2

SERVICE

Classification

No.

Developing

unit

Transfer/

Separation corona unit (Note 1)

Machine

inside 2nd paper

feed unit

Drum unit

Drive unit &

Filter

Reversal

paper exit & ADU

Paper feed

unit (Main body/LCT)

Service item

(1) Developing bias intercept

(2) Developer

(3) Developing unit

(4) Developing unit installation

(1)

Transfer/Separation corona unit (Front & rear block/Guide rail/Separating bridge/Enter guide plate/ Spark arrestor sheet/Back plate) removing & installing

(2) Discharging wire

(3) Transfer cleaning block/upper

assembly 25SA-263*

(4) Separation cleaning block/upper

assembly 25SA-264* (1) Upper part of conveyance unit (2) Conveyance belt (1) Paper dust removing brush

(Removing) (2) 2nd paper feed roller (3) Paper dust removing brush in-

stalling (4)

Transfer synchronization lamp (TSL) (1) Drum unit installing (1) Back plate removing (2) Developing suction filter check (3) Filter K

(4) Timing belt check (5) Drive gear oiling (6) Back plate installing (1) Left side external/reversal pa-

per exit unit removing (2) Reversal paper exit rollers (Up-

per/Middle/Lower) (3) Timing belt check (4) Sensors cleaning

Reversal paper exit section (4

position) ADU horizontal con-

veyance section (6 position) (5)

Gears oiling (drive / introduction section)

{

(6)

Reversal paper exit unit / Left side panel installing

Paper feed unit

(1) Upper right side plate and unit

removing (2) Main body bottom plate and

around paper feed unit

25SA2612*

55FA7301*

Number

of parts

replaced

Cleaning

Implementation classification

Check

Lubrication

Replacement

Supply

Material used

Tools used

Blower brush & Cleaning pad

Blower brush & Cleaning pad /Cotton swab/Drum cleaner

Drum cleaner & Cleaning pad Drum cleaner & Cleaning pad Cleaning pad & Blower brush

Drum cleaner & Cleaning pad

Blower brush

Plus guard No. 2

Drum cleaner & Cleaning pad

Blower brush

Plus guard No. 2

Blower brush & Cleaning pad

MODEL

7065

(Note 1)

- Do not remove the entrance guide plate and rollers of transfer separation corona when cleaning them.

- Basically, use Blower brush to clean roller parts. Use cleaning pad and drum cleaner only when the foreign matters or dust on the roller cannot be removed. In that case, do not press the roller hard. Wipe it gently.

- As to the cleaning of spark arrestor sheet, clean from the reverse side of the guide plate, using cotton swab. Make sure to wipe gently, try not to press hard. It is possible to use drum cleaner when it is soiled heavily.

MANUAL

SERVICE HANDBOOK

REVISED EDITION

5 - 3

DATE

Jan.2000

PAGE

5-3

METHOD

REPLACEMENT

SERVICE

Classification

No.

Paper feed

unit (Main body/LCT)

Service item

(3)

Sensors(5 positions of upper tray)

(4) Gears (upper tray) oiling (5) Conveyance/driven roller

(Upper tray)

(6) Swing/feed roller (3 positions in-

cluding by-pass tray)

(7) Double feed prevention roller (by-

pass tray) (Removing & Cleaning & Installing)

(8) Double feed prevention roller (1st

tray of main body) (Cassette guide rail removing/ Double feed prevention roller

cleaning) (9) Cassette guide rail installing (10) Double feed prevention roller

(2nd tray of main body)

(Cassette guide rail removing/

Double feed prevention roller

cleaning) (11) Cassette guide rail installing (12) Unit (cassette) and upper right

side plate installing

1000 LCT paper feed unit

(13) Lower right plate and unit re-

moving (LCT) (14) Main body bottom plate & around

paper feed unit (15) Sensors(4 positions of lower tray)

(16) Gears (lower) (17) Conveyance Driven roller

(Lower) (18) Swing/feed roller

(1 position) (19) Double feed prevention roller

(Cleaning after opening open/

close cover) (20) Unit (LCT) and lower right side

plate installing

LCT horizontal conveyance unit

(21) Horizontal conveyance unit re-

moving (22) Sensors

Number

of parts

replaced

Cleaning

Implementation classification

Check

Lubrication

Replacement

Supply

Material used

Tools used

Blower brush Plus guard No. 2 Drum cleaner & Cleaning pad

Drum cleaner & Cleaning pad

Blower brush & Cleaning pad

Blower brush Plus guard No. 2 Drum cleaner & Cleaning pad

Drum cleaner & Cleaning pad

Blower brush

MODEL

7065

MANUAL

SERVICE HANDBOOK

REVISED EDITION

5 - 4

DATE

Jan.2000

PAGE

5-4

METHOD

REPLACEMENT

SERVICE

Classification

No.

Paper feed

unit (Main body/LCT)

Reading

section

Writing section

Fixing unit

Service item

(23) Gears

(24) Conveyance roller (Upper and

Lower) (25) Swing/feed roller (26) Double feed prevention roller (27) Horizontal conveyance unit in-

stalling (1) Platen glass/Slit glass (2) Exposure lamp (3) Reflection mirror (4) Lens (5) 1st, 2nd and 3rd mirror (6) White reference cover glass (7) APS sensor (8) Photo interrupter (9) Supply cord / Timing belt (10) Wire tension (11) Optics guide rail (1) Dust proof glass (Outside) (1) Oil pad removing (2) Impregnated roller removing (3) Fixing cleaning roller removing (4) Fixing roller/Upper (5) Fixing roller/Lower (Paper exit

guide plate removing) (6) Fixing claw/Upper & Lower (7) Paper exit roller (8) Exit paper conveyance roller

(Right)/Guide rib (9) Decurler belt

(10) Fixing entrance and exit guide

plate (11) Fixing temperature sensor/2 (12) Fixing gear oiling (13) Fixing cleaning roller

(+ installing) 25SA5320* (14) Oil impregnated roller

(+ installing) 55FA5313* (15) Oil pad (+ installing)

55FA-535* (16) Insulating sleeve oiling (17) Paper exit guide plate installing (18) Fixing upper cover installing (19) Jam clearance door installing (20) Fixing unit installing

Number

of parts

replaced

Cleaning

Implementation classification

Check

Lubrication

Replacement

Supply

Material used

Tools used

Plus guard No. 2 Drum cleaner & Cleaning pad

Drum cleaner & Cleaning pad Drum cleaner & Cleaning pad

Drum cleaner & Cleaning pad Blower brush Cleaning pad Blower brush & Cleaning pad Blower brush & Cleaning pad Drum cleaner & Cleaning pad Blower brush Blower brush

Cleaning pad Blower brush & Cleaning pad

Roller cleaner & Cleaning pad Roller cleaner & Cleaning pad

Drum cleaner & Cleaning pad Drum cleaner & Cleaning pad Drum cleaner & Cleaning pad

Drum cleaner & Cleaning pad Drum cleaner & Cleaning pad

Blower brush & Paper Molytherm grease

Tri-flow

MODEL

7065

MANUAL

SERVICE HANDBOOK

REVISED EDITION

5 - 5

DATE

Jan.2000

PAGE

5-5

METHOD

REPLACEMENT

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