Konica 7045 GUIDE MANUAL 7045fv5e

Page 1
5

DIAGRAM

1 ADJUSTMENT
2 ISW
3 KRDS
4 SERVICE
5 DIAGRAM
Page 2
2 ISW
3 SERVICE
4 DIAGRAM
5 DIAGRAM
Blank page
Page 3

7045 ELECTRICAL PARTS LAYOUT DRAWING

DIAGRAMS
SCDB Scanner drive board
M3 Developing motor
M6 1st paper feed motor
HV2 High voltage unit 2
SD2 1st paper feed SD
PS31 No paper detect PS
PS32 Upper limit detect PS
MC2 Developing MC
M2 Scanner motor
PFDB Paper feed detect board
HV1 High voltage unit 1
M8
PRDB Printer drive board
Tray motor
M4 Drum motor
M1 Main motor
PS1 Paper exit PS
SD5 Gate SD
FM3 Main body cooling fan
M12 Reversal paper exit motor
DCPS1 DC power supply unit 1
LBR Leak breaker
FM5 DCPS cooling fan
FM4 Conveyance suction fan
LCD Display board
OB Operation board
INDEXSB Index sensor board
ICB Image control board
ADB A/D converter board
PRMB Parameter memory board
PS26 APS sensor 2
PS25 APS sensor 1
OB INV OB Inverter
PS4 APS timing PS
SW2 Sub power switch
L1 Exposure lamp
L1 INVB L1 Inverter board
CB Control board
4 DIAGRAM
DCPS2 DC power supply unit 2
PMDB Polygon motor drive board
PS3 Optics HP PS
5 DIAGRAM
M5
Polygon motor LDB Laser drive board
5-1
Page 4
DIAGRAMS
SW1 Main power switch
MS2 Inter lock MS2
FM2 Scanner cooling fan 2
FM6 Polygon cooling fan
C(T) Total counter
MS1 Inter lock MS1
4 DIAGRAM
PS28 Reversal detection PS 1
PS30 Reversal detection PS 2
PCL Pre-charging lamp
TCSB Toner control sensor board
PTC PTC heater
M10 Toner supply motor 1
TLD Toner level detection sensor
M11 Toner supply motor 2
5 DIAGRAM
TDS Toner density detection sensor
SD1 Separation claw SD
5-2
Page 5
DIAGRAMS
HUM1 Humidity sensor
PS17 No feed PS
MC1 Registration MC
PS29
Fixing exit PS TH2 Fixing temperature sensor 2
L2 Fixing heater lamp 1
PS16 Registration PS
TH1 Fixing temperature sensor 1
TS Thermostat
TSL Transfer synchronization lamp
MC503 ADU feed MC
MC501 ADU restart MC
MC502
M501 ADU paper feed motor
ADU loop MC
PS501 ADU no feed PS
PS502 ADU registration PS
L3 Fixing heater lamp 2
PS27 Paper size detection PS (by-pass)
4 DIAGRAM
PS14 Open/close detection PS
PS13 No feed PS (by-pass)
SD4 By-pass SD
5 DIAGRAM
VR1 Paper size detection VR (by-pass)
5-3
Page 6
DIAGRAMS

DF-315 ELECTRICAL PARTS LAYOUT DRAWING

PS308 Original feed detect PS
PS301 DF open/close detect PS
SD301 Flapper SD
PS307 Original exit detect PS
PS309 Original reverse detect PS
SD302 Original press SD
PS306 Original registration PS
PS305 No original detect PS
PS303 Original size detect PS2
VR301 Original size detect VR
PTBD Paper tray board
PS302 Original size detect PS1
5 DIAGRAM
PS304
M302 Original feed motor
DFCB RADF control board
Motor clock detect PS
MS301 Cover open/close detect MS
CL302 Original feed CL
CL301 Original pick-up CL
M301 Original conveyance motor
5-4
Page 7
DIAGRAMS

DB-208/208A ELECTRICAL PARTS LAYOUT DRAWING

PFUDB (upper) PFU drive board (U)
PS402
PS403 Upper limit detect PS (U)
SD401 Paper feed SD (PFU) (U)
PS401 Paper feed detect PS
PS404 No paper detect PS (M) (DB-208 only)
SD402 Paper feed SD (M) (DB-208 only)
PS405 Upper limit detect PS (M) (DB-208 only)
PS406 No paper detect PS (L) (DB-208 only)
SD403 Paper feed SD (L) (DB-208 only)
No paper detect PS (U)
M401 Paper feed motor
PFUDB (L) PFU drive board (L) (DB-208 only)
PS407 Upper limit detect PS (L) (DB-208 only)
M402 Up/down motor (U)
M403 Up/down motor (M) (DB-208 only)
PFUDB (M) PFU drive board (M) (DB-208 only)
M404 Up/down motor (L) (DB-208 only)
PTC PTC heater

DB-608 ELECTRICAL PARTS LAYOUT DRAWING

PS402 No paper detect PS (PFU)
PS403 Upper limit detect PS (PFU)
PS401 Paper feed detect PS
SD401 Paper feed SD (PFU)
PS404 No paper detect PS (LCT)
SD402 Paper feed SD (LCT)
PS405 Upper limit detect PS (LCT)
PFUDB (PFU) PFU drive board (PFU)
M401 Paper feed motor
PFUDB (LCT) PFU drive board (LCT)
M402 Up/down motor (PFU)
M403 Up/down motor (LCT)
PTC PTC heater
5 DIAGRAM
5-5
Page 8
DIAGRAMS

FS-109 ELECTRICAL PARTS LAYOUT DRAWING

PS819
PS803
MS802 Up-down MS (upper)
PS801 Drum position detect PS
Tray 1 paper exit detect PS
FNSCB FNS control board
PS802 Drum entrance PS
PS809 Tray 3 full-stack detect PS
PS817 Stapler HP (front) PS
PS820 Stapler HP (rear) PS
PS804 Paper through detect PS
PS807 Tray 2 full-stack detect PS
M810 Tray 2 motor
M811 Tray 3 motor
M806 Stapler movement motor
No-staple (front) (lead edge) PS
PS822 No-staple (rear) (lead edge) PS
PS818 No-staple (front) PS
PS821 No-staple (rear) PS
M805 Paper exit motor
PS805 Tray upper limit PS
M801 Conveyance motor
MS803 Up-down MS (lower)
PS806 Tray lower limit PS
5 DIAGRAM
SD801 Gate SD
MS801 Inter lock MS
M809 Alignment motor (front)
M807 Conveyance drum motor
SD802 Shutter SD
MS804 Stapler safety MS
M804 Tray up/down motor
PS812 Stapler no paper
PS815 Alignment motor (front) HP PS
PS
PS813 Paper exit motor HP PS
M803 Stapler motor (front)
M808 Alignment motor (rear)
PS816 Alignment motor (rear) HP PS
M802 Stapler motor (rear)
PS814 Stapler unit HP PS
5-6
Page 9

7045 CONNECTOR LAYOUT DRAWING

84 (BK: 3 PIN)
100 (BK: 8 PIN)
87 (W: 2 PIN)
86 (BK: 2 PIN)
152 (BK: 24 PIN)
399 (W: 2 PIN)
100A (BK: 7 PIN)
82 (W: 6 PIN)
85 (BK: 3 PIN)
DIAGRAMS
204 (W: 11 PIN)
205 (W: 2 PIN)
203 (BK: 25 PIN)
509 (BK: 2 PIN) 83 (BK: 8 PIN) 67 (BK: 2 PIN)
141 (W: 2 PIN)
140 (W: 6 PIN)
58 (BK: 4 PIN)
400 (GY: 16 PIN)
145 (W: 3 PIN)
142 (W: 3 PIN)
398 (W: 2 PIN)
300 (GY: 16 PIN)
97 (W: 3 PIN)
98 (BK: 4 PIN)
59 (W: 6 PIN)
57(W: 3 PIN)
392
(W: 3 PIN)
391
(W: 3 PIN)
156 (BK: 3 PIN)
390 (B: 16 PIN)
394 (W: 2 PIN)
92 (W: 6 PIN)
202
(BK: 36 PIN)
79
(BK: 9 PIN)
395
(BK: 2 PIN)
56 (W: 2 PIN)
5 DIAGRAM
5-7
Page 10
DIAGRAMS
390
(B: 16 PIN)
160 (W: 12 PIN)
166 (BK: 2 PIN)
(W: 8 PIN)
5 DIAGRAM
66
86
(BK: 2 PIN)
152 (BK: 24 PIN)
168 (BK: 2 PIN)
167 (BK: 2 PIN)
61
(BK: 2 PIN)
214 (W: 13 PIN)
59 (W: 6 PIN)
55 (W: 6 PIN)
5-8
Page 11
79 (BK: 9 PIN)
DIAGRAMS
65 (BK: 5 PIN)
64 (W: 7 PIN)
63 (BK: 2 PIN)
62 (BK: 2 PIN)
60 (BK: 20 PIN)
80 (BK: 8 PIN)
81 (BK: 5 PIN)
88 (W: 2 PIN)
5 DIAGRAM
5-9
Page 12
DIAGRAMS
Control Board
CN07
(6 pin)
CN01
(4 pin)
CN02
(24 pin)
CN505
(11 pin)
CN503
(144 pin)
CN504
(144 pin)
CN200
(22 pin)
CN500
(100 pin)
CN05
(12 pin)
CN06
(5 pin)
CN03
(20 pin)
CN04
(24 pin)
CN801
(22 pin)
CN10 (100 pin)
CN803 (6 pin)
Image control board
5 DIAGRAM
CN10
(100 pin)
CN17
(10 pin)
CN16
(24 pin)
CN10
(20 pin)
CN11
(80 pin)
CN14
(68 pin)
CN37 (8 pin)
CN12 (22 pin)
CN13 (24 pin)
5-10
Page 13
DIAGRAMS
Printer drive board
CN40
(15 pin)
CN31
(10 pin)
CN32
(60 pin)
CN36
(10 pin)
CN41
(11 pin)
CN35
(5 pin)
CN150
(26 pin)
CN30 (7 pin)
CN33 (50 pin)
Scanner drive board
CN23
(6 pin)
CN11
(80 pin)
CN20
(8 pin)
CN21
(22 pin)
CN24
(26 pin)
CN22 (28 pin)
DC power supply unit 1 DC power supply unit 2
FAN1
(3 pin)
CN387
(12 pin)
CN389
(10 pin)
CN380
(6 pin)
CN381
(7 pin)
CN386 (8 pin)
CN388 (14 pin)
CN1
(4 pin)
CN2
(5 pin)
CN3 (5 pin)
5 DIAGRAM
5-11
Page 14
DIAGRAMS
Polygon motor drive board
CN45
(11 pin)
CN44 (5 pin)
Paper feed detect board
CN317
High voltage unit 1 High voltage unit 2
(3 pin)
CN38
(5 pin)
CN318
(3 pin)
CN316 (13 pin)
CN47
(6 pin)
5 DIAGRAM
CN213
(14 pin)
(14 pin)
CN216
CN217
(5 pin)
CN211
(12 pin)
CN210
(13 pin)
CN48
(4 pin)
Parameter memory boardOperation board
CN1
(20 pin)
CN49
(10 pin)
CN2 (24 pin)
5-12
Page 15
DIAGRAMS
Index sensor board
CN9
(5 pin)
Toner control sensor board
CN64
(7 pin)
L1 Inverter board
CN28
(3 pin)
Laser drive board
CN8
(12 pin)
CN29
(4 pin)
A/D converter board
CN8
(12 pin)
5-13
OB inverter
CN71
(3 pin)
CN77 (4 pin)
5 DIAGRAM
Page 16
DIAGRAMS

DF-315 CONNECTOR LAYOUT DRAWING

46/47 (W:3 PIN)
10 (W:5 PIN)
51 (W:4 PIN)
33/38 (W:6 PIN)
49/50 (W:4 PIN)
45 (W:3 PIN)
52/53 (W:3 PIN)
55/56 (W:2 PIN)
28 (W:3 PIN)
44 (W:3 PIN)
46/47 (W:3 PIN)
12 (W:3 PIN)
11 (W:6 PIN)
43 (W:3 PIN)
57/58 (W:2 PIN)
40 (W:3 PIN)
41 (W:3 PIN)
54 (W:4 PIN)
30 (BK:8 PIN)
5 DIAGRAM
31 (BK:7 PIN)
34/35 (W:2 PIN)
36 (W:4 PIN)
37 (W:4 PIN)
1 (GY:10 PIN)
5-14
3 (W:10 PIN)
9 (W:7 PIN)
4 (W:4 PIN)
DFCB
10 (W:2 PIN)
5 (W:5 PIN)
6 (W:10 PIN)
7 (W:9 PIN)
2 (W:5 PIN)
8 (W:3 PIN)
11 (W:12 PIN)
Page 17

DB-208/208A CONNECTOR LAYOUT DRAWING

310 (GY:18 PIN)
DIAGRAMS
321 (W:12 PIN)
300 (GY:16 PIN)
305 (BK:9 PIN)
312 (W:3 PIN)
313 (W:3 PIN)
317A (W:3 PIN)
317B (W:3 PIN)
311 (GY:24 PIN)
316B (W:13 PIN)
316B (W:3 PIN)
306 (BK:8 PIN)

DB-608 CONNECTOR LAYOUT DRAWING

312 (W:3 PIN)
316A (W:13 PIN)
318A (W:3 PIN)
320 (W:2 PIN)
312 (W:3 PIN)
313 (W:3 PIN)
317 (W:3 PIN)
310 (GY:18 PIN)
311 (GY:24 PIN)
306 (BK:8 PIN)
321 (W:12 PIN)
312 (W:3 PIN)
316A (W:13 PIN)
318 (W:3 PIN)
320 (W:2 PIN)
5 DIAGRAM
300 (GY:16 PIN)
305 (BK:9 PIN)
5-15
Page 18
DIAGRAMS

FS-109 CONNECTOR LAYOUT DRAWING

757(BK:8 PIN)
730 (W:2 PIN)
756 (BK:8 PIN)
736 (W:3 PIN)
759 (W:3 PIN)
749 (W:9 PIN)
761 (BK:8 PIN)
737 (W:3 PIN)
401 (GY:16 PIN)
750 (W:12 PIN)
753 (W:6 PIN)
734 (W:3 PIN)
754 (W:2 PIN)
721 (W:6 PIN)
733 (W:3 PIN)
726 (BK:2 PIN)
724 (W:6 PIN)
763 (W:3 PIN)
724 (W:6 PIN)
744 (W:3 PIN)
760 (W:3 PIN)
751 (W:3 PIN)
723 (W:6 PIN)
727 (W:6 PIN)
725 (W:6 PIN)
743 (W:3 PIN)
741 (W:3 PIN)
740 (W:3 PIN)
746 (W:13 PIN)
742 (W:3 PIN)
745 (W:13 PIN)
722 (W:6 PIN)
5 DIAGRAM
729(W:6 PIN)
751 (BK:3 PIN)
728 (W:6 PIN)
752 (W:3 PIN)
(W:10 PIN)
752 (W:3 PIN)
5-16
702 (W:6 PIN)
701
711
(W:2 PIN)
709
(W:2 PIN)
FNSCB
704 (W:28 PIN)
703 (W:24 PIN)706 (W:15 PIN)
713 (GY:30 PIN)
712 (W:15 PIN)
710 (W:3 PIN)
707 (W:24 PIN)
705 (W:24 PIN)
Page 19

JAM CODE LIST

JAM CODE LIST
Classifica­tion
By-pass feed tray
Tray 1
Main body
DB upper tray
DB middle tray or LCT
DB lower
DB
tray
Paper feed conveyance
Others
Paper feed conveyance
Fixing/ Paper exit/
Main body, ADU and FNS
ADU
Jam
code
J10
J12
J13
J14
J15
J16
J20-1
J20-2
J20-3
J30
J31
J32
J33
Causes
PS16 (registration) is not turned ON within a certain period after SD4 (by­pass paper feed) has been turned ON.
PS17 (no feed) is not turned ON within a certain period after SD2 (1st paper feed) has been turned ON.
PS401 (paper feed detect) is not turned ON within a certain period after SD401 (paper feed (upper)) has been turned ON. PS401 (paper feed detect) is not turned ON within a certain period after SD402 (paper feed (middle)) has been turned ON. PS401 (paper feed detect) is not turned ON within a certain period after SD403 (paper feed (lower)) has been turned ON. PS16 (registration) is not turned ON within a certain period after PS17 (no
Operating
feed) or PS401 (paper feed detect) has been turned ON.
During copying, the front door or exit door was opened. During copying, the main body conveyance door was opened. During copying, the FNS was opened. PS16 (registration) is not turned OFF within a certain period after MC1 (registration) has been turned ON. PS29 (fixing exit) is not turned ON within a certain period after MC1 (registration) has been turned ON. PS1 (paper exit) is not turned ON within a certain period after PS29 (fixing exit) has been turned ON. (at the straight eject mode) PS1 (paper exit) is not turned OFF within a certain period after it has been turned ON. (at the straight eject mode)
Operation when jam occurs
If a copy is being made when a jam occurs, copy operation is stopped after completion of exit of the copy.
The main body is stopped immediately.
Jam clearing method
Remove the original paper from by-pass tray, then remove the jammed paper. Open the main body conveyance door and remove the jammed paper and close it. Open the tray and remove the jammed paper and close it. Open the DB convey­ance door and remove the jammed paper and close it. Open the tray and remove the jammed paper and close it.
Open the main body conveyance door, DB conveyance door or front door and remove the jammed paper and close it. Remove the jammed paper and close it.
Open the front door and remove the jammed paper and close it.
Open the exit door and remove the jammed paper and close it.
5 DIAGRAM
5-17
Page 20
JAM CODE LIST
Classifica­tion
Fixing/
Paper exit/ ADU
Main body, ADU and DB
Others
RADF
RADF
5 DIAGRAM
Jam
code
J34-1
J34-2
J34-3
J34-4
J34-5
J50-1
J50-2
J50-3
J61-0
J61-1
J62-0
J62-1
J62-2
J62-3
J62-4
Causes
PS28 (reversal detection 1) is not turned ON within a certain period after PS29 (fixing exit) has been turned ON. PS28 (reversal detection 1) is not turned OFF within a certain period after it has been turned ON. PS1 (paper exit) is not turned ON within a certain period after M501 (ADU paper feed) has been turned ON. (when the paper is reverse ejected.) PS1 (paper exit) is not turned OFF within a certain period after it has been turned ON. (when the paper is reverse ejected.) PS30 (reversal detection 2) is not turned OFF within a certain period after it has been turned ON. When PS16 (registration) is turned on, print requirement signal is not sent within the certain time. When the start button is on, S-valid does not turn on within the certain time. When the start button is on, MC1 (registration) does not turn on within the
Operating
certain time. MS301 (cover open/close detect) is OFF white the RADF is operating. PS301 (DF open/close detect) was turned OFF during RADF operation. PS306 (original registration) is not turned ON within a certain period after the original feed has been started. PS306 (original registration) is not turned OFF within a certain period after it has been turned ON. PS308 (original feed detect) is not turned ON within a certain period after the pre-feed of the duplex original front side (include the simplex original) has been started. PS308 (original feed detect) is not turned ON within a certain period after the pre-feed of the duplex original back side has been started. PS308 (original feed detect) is not turned OFF within a certain period after the scanning of the duplex original front side (include the simplex original) has been started.
Operation when jam oc-
curs The main body is stopped immediately.
RADF is stopped immediately. If there is paper during or after transfer, the main body is stopped after exit of the paper.
Jam clearing method
Open the exit door and remove the jammed paper and close it.
Open the front door and remove the jammed paper and close it. Open the exit door and remove the jammed paper and close it.
Open the main body conveyance door, DB conveyance door or front door and remove the jammed paper and close it.
Open the RADF and remove the jammed paper and close it.
5-18
Page 21
JAM CODE LIST
Classifica­tion
RADF
RADF
Jam
code
J62-5
J63-0
J63-1
J63-2
J63-3
J63-4
J63-5
J63-6
J63-7
J65-1
J65-2
J65-4
J65-8
Causes
PS308 (original feed detect) is not turned OFF within a certain period after the scanning of the duplex original back side has been started. PS307 (original exit detect) is not turned ON within a certain period after the scanning of the simplex original has been started. PS307 (original exit detect) is not turned ON within a certain period after the scanning of the duplex original back side has been started. At the simplex original is exited, PS307 (original exit detect) is not turned OFF within a certain period after it has been turned ON. At the duplex original is exited, PS307 (original exit detect) is not turned OFF within a certain period after it has been
Operating
turned ON. PS309 (original reverse detect) is not turned ON within a certain period after the scanning of the duplex original front side has been started. PS309 (original reverse detect) is not turned ON within a certain period after the reverse feed has been started. At the start of the duplex original front side scanning, PS309 (original reverse detect) is not turned OFF within a certain period after it has been turned ON. At the start of the reverse feed, PS309 (original reverse detect) is not turned OFF within a certain period after it has been turned ON. PS306 (original registration) is ON during idling. PS308 (original feed detect) is ON during idling. PS309 (original reverse detect) is ON during idling.
Stationary
PS307 (original exit detect) is ON during idling.
Operation when jam
occurs RADF is stopped immediately. If there is paper during or after transfer, the main body is stopped after exit of the paper.
Jam clearing method
Open the RADF and remove the jammed paper and close it.
5 DIAGRAM
5-19
Page 22
JAM CODE LIST
Classifi­cation
FNS
FNS
Paper feed convey­ance
Fixing/ Paper exit/ ADU
Main body and ADU
5 DIAGRAM
Jam
code
J72-1
J72-4
J72-10
J72-11
J72-12
J72-13
J72-14
J72-15
J72-16
J72-21 J72-22
J80 J81 J82
J90 J91 J92
J93
J97-1
J100
Causes
PS802 (drum entrance) is ON during idling. PS803 (tray 1 paper exit detect) is ON
Staitionary
during idling. PS803 (tray 1 paper exit detect) is not turned ON within a certain period after PS1 (paper exit) has been turned ON. PS803 (tray 1 paper exit detect) is not turned OFF within a certain period after it has been turned ON. PS802 (drum entrance) is not turned ON within a certain period after PS1 (paper exit) has been turned ON. PS802 (drum entrance) is not turned OFF within a certain period after it has been turned ON. PS804 (paper through detect) is not turned ON within a certain period after
Operating
PS802 (drum entrance) has been turned ON. PS804 (paper through detect) is not turned OFF within a certain period after it has been turned ON. Paper detect sensor of the stapler unit is not turned ON within a certain period after M805 (paper exit) has been turned ON. Stapler (front) staple jam. Stapler (rear) staple jam. PS17 (no feed) is ON during idling. PS16 (registration) is ON during idling. PS401 (paper feed detect) is ON during idling.
PS29 (fixing exit) is ON during idling.
Staitionary
PS1 (paper exit) is ON during idling. PS28 (reverse detect 1) is ON during idling. PS30 (reverse detect 2) is ON during idling. PS501 (ADU no feed) is not turned ON within a certain period after M501 (ADU paper feed) has been turned ON.
Operating
PS502 (ADU registration) is ON during idling.
Operation when jam oc-
curs FNS and main body are stoped immediately.
The main body are stoped immediately.
Jam clearing method
Remove the jammed paper of the FNS and main body.
Open the main body conveyance door, DB conveyance door or front door and remove the jammed paper and close it. Open the exit door and remove the jammed paper and close it.
Stationary
5-20
Page 23

ERROR CODE LIST

ERROR CODE LIST
Classifica­tion
Communica­tion abnormality
Paper feed lifting abnormality
High voltage power supply abnormality
Warning code
F10-1
F10-2
F10-3
F18-2
F18-3
F18-4
F18-5
F28-1
F28-2
F28-3
Causes
Serial communication between the PRDB (printer drive board) and ICB (image control board) is dis­continued. The answer to the A/D conversion is not replied two times consecutively. DB communication abnormality signal is detected.
PS32 (upper limit) on the PFDB (paper feed detect board) is not turned ON within 26 seconds from ON of M8 (tray). PS403 (upper limit detect (upper)) is not turned ON within 26 seconds from ON of M402 (up/down (upper)). PS405 (upper limit detect (middle)) is not turned ON within 26 seconds from ON of M403 (up/down (middle)). PS407 (upper limit detect (lower)) is not turned ON within 26 seconds from ON of M404 (up/down (lower)). When charging output is judged to be abnormal discharge.
When transfer output is judged to be an abnormal discharge.
When separation output is judged to be an abnormal discharge.
Operation in case of
warning occurrence
The machine stops immediately, and main relay and 24VDC are turned OFF.
If a copy being made when an error occurs, the machine stops immediately after completion of exit of the copy, and main relay and 24VDC are turned OFF. The machine stops immediately, and main relay and 24VDC are turned OFF.
Estimated abnormal parts
PRDB (printer drive board) ICB (image control board) SCDB (scanner drive board)
PRDB (printer drive board)
ICB (image control board) SCDB (scanner drive board) PFDB (paper feed detect board) PRDB (printer drive board) SCDB (scanner drive board) PFDB (paper feed detect board) M8 (tray) M402(up/down (U)) M403(up/down (M)) M404 (up/down (L)) PS32 (upper limit) PS403 (upper limit detect (U)) PS405 (upper limit detect (M)) PS407 (upper limit detect (L))
PRDB (printer drive board) HV1 (high voltage unit 1) Charging corona unit
PRDB (printer drive board) HV2 (high voltage unit 2) Transfer corona unit PRDB (printer drive board) HV2 (high voltage unit 2) Separation corona unit
5-21
5 DIAGRAM
Page 24
ERROR CODE LIST
Classifica­tion Fixing high temperature abnormality
Fixing low temperature
Fixing sensor abnormality (open circuit)
Scanner abnormality
5 DIAGRAM
Warning code
F34-1
F34-2
F34-3
F34-4
F35-1
F35-2
F36-1
F36-2
F40-1 F41-1
Causes
TH1 (fixing temperature 1) detect­ing temperature (fixing tempera­ture) exceeds approx. 225˚C. (Fix­ing high temperature abnormality detection software operates.) TH1 (fixing temperature 1) detect­ing temperature (fixing tempera­ture) exceeds approx. 235˚C. (Fix­ing high temperature abnormality detection circuit operates.) TH2 (fixing temperature 2) detect­ing temperature (fixing tempera­ture) exceeds approx. 235˚C. (Fix­ing high temperature abnormality detection software operates.) TH2 (fixing temperature 2) detect­ing temperature (fixing tempera­ture) exceeds approx. 250˚C. (Fix­ing high temperature abnormality detection circuit operates.) Warm-up is not completed within 180 seconds from the start of the warm-up. (Fixing low temperature abnormality detection software op­erates.) After completion of warm-up, fixing temperature is lower than -30°C. (Fixing law temperature abnormal­ity software operates.) Fixing temperature is not reached 30°C within 50 seconds from the start of the warm-up. (Fixing senser open circuit detection circuit oper­ates.) TH2 (fixing temperature 2) is bro­ken (open circuit). (Fixing sensor open circuit detection circuit oper­ates.) The errror of SRGA is detected. At the start of optics initial search or reverse scanning, PS3 (optics HP) is not turned ON within a certain period.
Operation in case of
warning occurrence
The machine stops immediately, and main relay and 24VDC are turned OFF. Set to “1” the bit 1 in SW3.
Scanner stops immediately and 24VDC is turned OFF.
Estimated abnormal parts
PRDB (printer drive board) DCPS1 (DC power supply1) TH1 (fixing temperature 1) TH2 (fixing temperature 2) L2 (fixing heater lamp 1) L3 (fixing heater lamp 2)
ICB (image control board) ICB (image control board) SCDB (scanner drive board) PS3 (optics HP)
5-22
Page 25
ERROR CODE LIST
Classifica­tion
Image processing abnormality
Motor abnormality
Fan abnormality
Warning code
F46-1
F46-8
F46-10 F46-11
F49-2
F49-4
F49-6
F51-2
F51-3
F51-4
F51-5
F51-6
F51-7
F52-1
F52-2
F52-3
F52-4
F52-5
F52-6
Causes
The monitor value of the laser light amount is low. Index cycle differs from the expectation.
AOC counter overflow AGC counter overflow
LDB (laser diode board) connection abnormality INDEXSB (index sensor board) connection abnormality ADB (A/D converter board) connection abnormality
Speed abnormality in the M1 (main)
Speed abnormality in the M10 (toner supply 1)
Speed abnormality in the M3 (developing) Speed abnormality in the M4 (drum) Speed abnormality in the M5 (polygon)
Speed abnormality in the M501 (ADU paper feed) Locking abnormality in the FM3 (main body cooling). Locking abnormality in the FM4 (conveyance suction). Locking abnormality in the M5 (polygon). Locking abnormality in the FM2 (scanner cooling).
IP-431 cooling fan locking abnormality (printer kit) IP-431 CPU cooling fan locking abnormality .
Operation in case of
warning occurrence
The machine stops immediately, and main relay and 24VDC are turned OFF.
Scanner stops immediately.
The machine stops immediately, and main relay and 24VDC are turned OFF.
Scanner stops immediately.
The machine stops immediately, and main relay and 24VDC are turned OFF. If a copy being made whenan error occurs, the machine stops immediately after completion of exit of the copy, and main relay and 24VDC are turned OFF. The machine stops immediately, and main relay and 24VDC are turned OFF.
Estimated abnormal parts
ICB (image control board) LDB (laser drive board) ICB (image control board) INDEXSB (index sensor board) M5 (polygon) ICB (image control board) ADB (A/D converter board) L1 INVB (L1 inverter board) DCPS1 (DC power supply 1) L1 (exposure lamp) ICB (image control board) LDB (laser drive board) INDEXSB (index sensor board) ICB (image control board) ICB (image control board) ADB (A/D converter board)
PRDB (printer drive board) M1 (main)
PRDB (printer drive board) M10 (toner supply 1)
PRDB (printer drive board) M3 (developing) PRDB (printer drive board) M4 (drum) ICB (image control board) SCDB (scanner drive board) M5 (polygon) PRDB (printer drive board) M501 (ADU paer feed) PRDB (printer drive board) FM3 (main body cooling) PRDB (printer drive board) FM4 (conveyance suction) PRDB (printer drive board) FM5 (polygon) ICB (Image control board) SCDB (scanner drive board) FM2 (scanner cooling) IP-431cooling fan
IP-431 CPU fan
5 DIAGRAM
5-23
Page 26
ERROR CODE LIST
Classifica­tion
Image processing communi­cation abnormality
Operation unit abnormality
Control abnormality
RADF abnormality
Warning code
E56-01
E56-02
E56-03
E56-04
E56-05
E56-06
E56-07
E56-08 E56-09 E56-10
F56-11
F60-1
F60-11
Causes
When the SW2 (sub power) is turned ON, the answer from the ICB (Image control board) is not replied to the CB (control board) within 10 seconds. The CB (control board) is not detected the process ready signal 60 seconds or more during idling. The CB (control board) is not detected the scanner ready signal 60 seconds or more during idling. The CB (control board) is not detected the finisher ready signal 60 seconds or more during idling.
The CB (control board) is not detected the original size detect signal within a certain period during the platen copy operation. Memory access abnormality is occurred at the start of copy process. Control abnormality is occurred at the panel manager. Miss matching of the display data. Display data abnormality. Operation communication abnormality. The machine type of the software version is different from that of the image processing control program. RADF communication abnormality.
RADF flash ROM abnormality.
Operation in case of
warning occurrence
The machine stops immediately.
RADF can not be used.
The machine stops immediately.
Estimated abnormal parts
CB (control borad) ICB (image control board) PRDB (printer drive board) SCDB (scanner drive board)
CB (control borad) ICB (image control board) SCDB (scanner drive board) FNS CB (control borad) ICB (image control board) SCDB (scanner drive board)
CB (control borad) OB (operation board) LCD (display board)
ICB program
ICB (image control board) SCDB (scanner drive board) RADF DFCB (RADF control borad) RADF program
5 DIAGRAM
F67-1
F67-2
F67-3
F67-4
PS306 (original registration), PS308 (original feed detect), PS309 (original reverse detect) adjustment faulty. PS304 (motor clock detect) is not detected clock pulse, when M301 (original conveyance) is turned ON. Writing and reading abnormality of the nonvolatile memory (NVRAM). Other abnormality (RADF abnormality other than F67-1 to 3).
RADF can not be used.
5-24
ICB (image control board) SCDB (scanner drive board) RADF
Page 27
ERROR CODE LIST
Classifica­tion
FNS abnormality
FNS flash ROM abnormality
Warning code
F70-1
F77-1
F77-2
F77-3
F77-4
F77-5
F77-6
F77-7
F77-8
F77-9
F77-10
F77-11
Causes
FNS communication abnormality
PS805 (tray upper limit) is not turned ON within 8 seconds from ON of M804 (up-down (upper)). Or the MS802 (up-down (upper)) is turned OFF. PS806 (tray lower limit detect) is not turned ON within 8 seconds from ON of M804 (up-down (upper)). PS801 (drum position) is not turned ON within 4 seconds from ON of M807 (conveyance drum ). At the forward rotation, PS815 (alignment motor HP (front)) is not turned OFF within 250 m seconds from ON of M809 (alignment (front)). At the reverse rotation, PS815 (alignment motor HP (front)) in not turned ON within 2 seconds from ON of M809 (alignment (front)). At the forward rotation, PS816 (alignment motor HP (rear) ) is not turned OFF within 250 m seconds from ON of M808 (alignment (rear)). At the reverse rotation, PS816 (alignment motor HP (rear)) in not turned ON within 2 seconds from ON of M808 (alignment (rear)). At the forward rotation, PS814 (stapler unit HP) is not turned OFF within 400 milliseconds from ON of M806 (stapler movement). At the reverse rotation, PS814 (stapler unit HP) is not turned ON within 4 seconds from ON of M806 (stapler movement). PS813 (paper exit motor HP) is not turned ON within 1.5 seconds from ON of M805 (paper exit). FNS flash ROM abnormality.
Operation in case of
warning occurrence The machine stops immediately.
The machine stops immediately, and main relay and 24VDC are turned OFF.
The machine stops immediately.
Estimated abnormal parts
ICB (image control board) SCDB (scanner drive board) FNSCB (FNS control board) FNSCB (FNS control board) M804 (tray up/down) MS802 (up/down (upper)) MS803 (up/down (lower))
FNSCB (FNS control board) M807 (conveyance drum drive)
FNSCB (FNS control board) M809 (alignment (front))
FNSCB (FNS control board) M808 (alignment (rear))
FNSCB (FNS control board) M806 (stapler movement)
FNSCB (FNS control board) M805 (paper exit)
FNSCB (FNS control board) FNS program
5 DIAGRAM
5-25
Page 28
ERROR CODE LIST
Classifica­tion
FNS abnormality
Nonvolatile memory (NVRAM) abnormality
Flash ROM abnormality
IP-431 abnormality
Image processing abnormality
Control board communi­cation abnormality
5 DIAGRAM
Warning code F77-21
F77-22
F77-30
F80-1
F80-2
F80-3
F80-4
F80-5
F81-01
F81-02
F81-03
F87-02
F87-03 E88-01
E89-01
E89-02
E89-03
E89-04
E89-05
E89-06
Causes
Stapler HP is not turned ON within a certain period after M803 (stapler (front)) is ON. Stapler HP is not turned ON within a certain period after M802 (stapler (rear)) is ON. MS802 (up-down (upper)) or MS803 (up-down (lower)) is turned OFF. MS804 (stapler safety) is turned OFF during stapling. Function parameter abnormality is detected. Factory saved data abnormality is detected. Function parameter and factory saved data abnormality are detected. Can not be accessed to the function parameter. Can not be accessed to the factory saved data. The checksum error is detected on the flash ROM (on the ICB (image control board) ). The machine type of software is differed between CB (control board) and ICB (image control board). The machine and CB (system) pro­gram model type do not match. When SW1 (main power) is on, there is no response to initialization command within 5 minetes. HDD access abnormality Image processing abnormality is detected on the CB (control board).
Job object pointer abnormality (The page management object is not obtained with any causes.) Memory copy sequence abnormality. Through copy sequence abnormality (Cause can not be determined.) Memory scan signal stop is not completed. Memory printer signal stop is not completed. SW2 (sub power) OFF process­ing is not completed within a certain period.
Operation in case of
warning occurrence The machine stops immediately, and main relay and 24VDC are turned OFF.
Copy the factory saved data.
The machine stops immediately.
If a copy being made when an error occurs, the machine stops immediately after completion of exit of the copy, and main relay and 24VDC are turned OFF. The machine stops immediately.
The machine stops immedi­ately and the all indicator are gone out on operation panel.
Estimated abnormal parts
FNSCB (FNS control board) M802 (stapler (front))
FNSCB (FNS control board) M803 (stapler (rear))
FNSCB (FNS control board) MS802 (up/down (upper) MS803 (up/down (lower)) MS804 (stapler safety)
(parameter memory board)
PRMB
ICB (image control board) ICB program
CB (control board) ICB (image control board) CB (system) program ICB program CB (control board) CB (system) program IP-431 control board CB (control board)
IP-431 control board CB (control board) SCDB (scanner drive board)
CB (control board) ICB (image control board) PRDB (printer control board) SCDB (scanner drive board)
CB (control board)
5-26
Page 29
ERROR CODE LIST
When any one of the following abnormality occurs, the user can disconnect the faulty unit temporarily. When an error code is displayed, press the AUTO RESET button and turning the SW2 (sub power) OFF/ON according to the LCD message allows you to use the mchine until you turn the SW2 OFF/ON again.
Warning code
10-3 18-2 18-3 18-4 18-5 51-7 60-0, 67-1 to 3 70-1 77-1 to 7, 77-10, 77-30 77-8 to 9, 77-21, 77-22 87-2, 87-3
Contents
DB communication abnormality Tray (lower) lifting abnormality DB tray (upper) lifting abnormality DB tray (middle) lifting abnormality (LCT) DB tray (lower) lifting abnormality ADU feed motor abnormality RADF abnormality FNS communication abnormality FNS tray (tray 2 and 3) abnormality Stapler abnormality (FNS) IP-431 communication abnormality
Separation subjects
DB unit (all tray) Main body lower tray DB upper tray DB middle tray, LCT DB lower tray ADU RADF FNS Tray 2 and 3 (FNS) Stapler (FNS) IP
Remarks
Tray can not be selected.
↑ ↑ ↑ ↑
Duplex mode can not be selected. RADF can not be used. FNS can not be used. Tray 2 and 3 (FNS) can not be used. Stapler mode can not be selected. Printer can not be used.
5-27
5 DIAGRAM
Page 30
TIMING CHART
7045 TIMING CHART
(A4, LIFE SIZE, MANUAL DENSITY, TWO COPIES, DB MIDDLE TRAY PAPER FEED)
5 DIAGRAM
5-28
Page 31
TIMING CHART
7045 TIMING CHART
(ADF ORIGINAL, A4, LIFE SIZE, AE, TWO COPIES, TRAY1 PAPER FEED)
5-29
5 DIAGRAM
Page 32
PS29
PS28
PS30
PS501
PS502
MC503
MC502
MC501
M501
M12
Fixing exit PS
Reversal detection PS 1
Reversal detection PS 2
ADU no feed PS
ADU registration PS
ADU feed MC
ADU loop MC
ADU restart MC
ADU paper feed motor
Reversal
paper
exit motor
F
R
630 mm/s
210 mm/s
630 mm/s
Symbol
Item
Time (sec)
012 45
(sec)
3
6
50 ms
200 ms
20 ms
20 ms
586 ms
340 ms
138+a ms
50 ms
200 ms
20 ms
20 ms
586 ms
340 ms
(Paper Lengrth +10) / 210 ms
226 ms
138+a ms
(Paper Lengrth +10) / 210 ms
226 ms
50 ms
200 ms
20 ms
20 ms
586 ms
340 ms
138+a ms
(Paper Lengrth +10) / 210 ms
226 ms
TIMING CHART

ADU TIMING CHART (A4, LIFE SIZE, THREE COPIES)

5 DIAGRAM
5-30
Page 33

DF-315 TIMING CHART

0
1
2
3
4
5
6
7
8
9
10
11
12
(sec)
R
F
0
1
2
3
4
5
6
7
8
9
10
11
12
(sec)
R
F
Start button ON
TIMING CHART
[1] A4, ONE SIDE ORIGINALS, FIVE
SHEETS
[2] A4, DUAL-SIDED ORIGINALS, TWO
SHEETS
5 DIAGRAM
5-31
Page 34
TIMING CHART
110ms
320ms
260ms
110ms
320ms
260ms
110ms
320ms
260ms
110ms
320ms
260ms
70ms
70ms
70ms
10ms
280ms
330ms
10ms
100ms
400ms
60ms
10ms
60ms
10ms
60ms
10ms
280ms
330ms
280ms
330ms
280ms
330ms
0
1
2
3
4
5
6
(sec)
70ms
70ms
200ms
250ms
240ms
190ms
60ms
10ms
70ms
70ms
250ms
210ms
200ms
250ms
200ms
250ms
60ms
10ms
60ms
10ms
110ms
320ms
260ms
110ms
320ms
260ms
110ms
320ms
260ms
110ms
320ms
260ms
110ms
260ms

FS-109 TIMING CHART

[1] A4, SORT MODE, THREE SHEETS,
THREE SETS
[2] A4, THREE SHEETS, TWO PLACES
STAPLING, THREE SETS
5 DIAGRAM
5-32
Page 35
0
1
2
3
4
5
6
7
8
9
(sec)
270ms 280ms
60ms
600ms
650ms
10ms
10ms
10ms
140ms
140ms
140ms
10ms
280ms
60ms
10ms
280ms
60ms
10ms
600ms
650ms
600ms
650ms
TIMING CHART
[3] A3, THREE SHEETS, TWO PLACES STAPLING, THREE SETS
5 DIAGRAM
5-33
Page 36
5 DIAGRAM
Blank page
Page 37

DF-315 OVERALL WIRING DIAGRAM

[How to see the diagram]
1.The signals shown reflect levels present under normal idling conditions with the main switch turned ON.
2.Wiring symbols in the figure are as follows. (1) [Symbol]
(2)
Signal typs are as follows :
Active high
Active low
Analog signal
Pulse signal
(3) RC is ribbon cable. (4) Signal flow
The solid black circle ( ) among the connector symbols ( ) indicates the direction of signal flow. Example)
(5) [Colour code]
BN - Brown B - Blue
R - Red V - Violet
O - Orange GY - Gray Y - Yellow W - White GN - Green BK - Black LB - Light blue P - Pink Example: Y/GN represents green yellow striped pattern.
V
V
50-1
Crimp
Connector
Wire(Violet)
Faston
CB
5VDC
PS1
SGND
PS1
Direction of signal flow
H
L
*
P
CN30-1
CN30-4
CN30-5
CN30-8
CN31-4
CN31-1
CN31-6
CN31-2
CN31-3
CN31-5
CN31-7
CN30-7
CN30-6
CN30-3
DFCB
5 DIAGRAM
CN30-2
MAIN BODY
5-35
Page 38

DB-208/208A OVERALL WIRING DIAGRAM

PTC HEATER
M 401
PFUDB (U)
312-1
312-3
313-1
313-3
300-15
300-2
300-14
300-1
300-3
300-4
300-5 P
300-6
300-7
300-8
300-10
300-9
300-13
300-12
24VDC
M402 DRIVE
24VDC
SD401 DRIVE
5VDC
S.GND
PS402
5VDC
S.GND
PS403
SD401
PS402
PS403
M 402
PFUDB (M)
318A-1
318A-3
317A-1
317A-3
24VDC
M403 DRIVE
24VDC
SD402 DRIVE
5VDC
S.GND
PS404
5VDC
S.GND
PS405
SD402
PS404
PS405
M 403
PFUDB (L)
318B-1
318B-3
317B-1
317B-3
24VDC
M404 DRIVE
24VDC
SD403 DRIVE
5VDC
S.GND
PS406
5VDC
S.GND
PS407
SD403
PS406
PS407
PS401
M 404
UP/DOWN
MOTOR
(L)
PAPER
FEED
SOLENOID
(L)
UP/DOWN
MOTOR
(M)
PAPER
FEED
SOLENOID
(M)
UP/DOWN
MOTOR
(U)
PAPER
FEED
MOTOR
PAPER FEED
DETECT
SENSOR
PAPER
FEED
SOLENOID
(U)
UPPER LIMIT
DETECT
SENSOR
(L)
NO PAPER
DETECT
SENSOR
(L)
UPPER LIMIT
DETECT
SENSOR
(M)
NO PAPER
DETECT
SENSOR
(M)
UPPER LIMIT
DETECT
SENSOR
(U)
NO PAPER
DETECT
SENSOR
(U)
311-B11
311-B12
311-B10
311-B9
311-A4
311-B8
311-B7
311-B6
311-B5
311-A11
311-A12
311-A10
311-A9
311-B3
311-A3
311-A8
311-A7
311-A6
311-A5
PS406
PS407
M404 DRIVE
SD403 DRIVE
SIZE SCN2
SIZE D
SIZE C
SIZE B
SIZE A
PS404
PS405
M403 DRIVE
SD402 DRIVE
SELECT
SIZE SCN1
SIZE D
SIZE C
SIZE B
SIZE A
316B-13
316B-7
316B-10
316B-1
316B-2
316B-3
316B-4
316B-5
316B-6
316B-8
361B-9
316B-11
361B-12
5VDC
S.GND
24VDC
SIZE A
SIZE B
SIZE C
SIZE D
SIZE SCN2
SD403 DRIVE
M404 DRIVE
PS407
PS406
316A-13
316A-7
316A-10
316A-1
316A-2
316A-3
316A-4
316A-5
316A-6
316A-8
361A-9
316A-11
361A-12
5VDC
S.GND
24VDC
SIZE A
SIZE B
SIZE C
SIZE D
SIZE SCN1
SELECT
SD402 DRIVE
M403 DRIVE
PS405
PS404
P.GND
(DCPS1)
P.GND
(DCPS1)
24VDC
(DCPS1)
24VDC
(DCPS1)
5VDC
(SCDB)
S.GND
(SCDB)
DB MTXD
(SCDB)
(SCDB)
DB SRXD
(SCDB)
(SCDB)
(PRDB)
X RESET
(PRDB)
28VDC
(DCPS1)
P.GND
(DCPS1)
310-B4
310-B3
310-A3
310-A2
310-A1
310-B1
310-A6
P 310-A5
P 310-A4
310-A7
P 310-A9
310-A8
DB MACK
DB SRXD
MPS DATA
311-A2
311-B1
311-A1
24VDC
S.GND
5VDC
311-B2 H
312-2
312-3
312-1
PS401
310-B6
310-B8
310-B7
310-B2
310-B9
310-B5
321-3
321-4
321-5
321-10
321-12
321-8
321-2
321-1
M401 CONT
M401 CLK
M401 H/L
24VDC
M401 CW/CCW
P.GND
SW401
SW402
SW403
SW404
SW401
SW402
SW403
SW404
SW401
SW402
SW403
SW404
MAIN BODY
320-2
320-1
PTC
P
R
BK
R
BK
R
BK
R
BK
R
BK
R
BK
P
P
H
H
H
H
H
H
H
H
H
H
H
H
H
H
P
P
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
[How to see the diagram]
1.The signals shown reflect levels present under normal idling conditions with the main switch turned ON.
2.Wiring symbols in the figure are as follows. (1) [Symbol]
(2)
Signal typs are as follows :
Active high
Active low
Analog signal
Pulse signal
(3) RC is ribbon cable. (4) Signal flow
The solid black circle ( ) among the connector symbols ( ) indicates the direction of signal flow. Example)
(5) [Colour code]
BN - Brown B - Blue
R - Red V - Violet
O - Orange GY - Gray Y - Yellow W - White GN - Green BK - Black LB - Light blue P - Pink Example: Y/GN represents green yellow striped pattern.
V
V
50-1
Crimp
Connector
Wire(Violet)
Faston
CB
5VDC
PS1
SGND
PS1
Direction of signal flow
H
L
*
P
DB-208
DB-208A
5 DIAGRAM
5-36
Page 39

DB-608 OVERALL WIRING DIAGRAM

R
BK
R
BK
R
BK
R
BK
PTC
PTC HEATER
320-2
320-1
O
O
O
O
O
O
O
O
O
O
M 401
SW405
SW401
SW402
SW403
SW404
MAIN BODY
PFUDB (PFU)
312-1
312-3
313-1
313-3
300-15
300-2
300-14
300-1
300-3
300-4
300-5 P
300-6
300-7
300-8 P
300-10
300-9
300-13
300-12
24VDC
M402 DRIVE
24VDC
SD401 DRIVE
5VDC
S.GND
PS402
5VDC
S.GND
PS403
SD401
PS402
PS403
M 402
PFUDB (LCT)
318A-1
318A-3
317A-1
317A-3
24VDC
M403 DRIVE
24VDC
SD402 DRIVE
5VDC
S.GND
PS404
5VDC
S.GND
PS405
SD402
PS404
PS405
M 403
PS401
UP/DOWN
MOTOR
(LCT)
PAPER
FEED
SOLENOID
(LCT)
UP/DOWN
MOTOR
(PFU)
PAPER
FEED
MOTOR
PAPER FEED
DETECT
SENSOR
PAPER
FEED
SOLENOID
(PFU)
UPPER LIMIT
DETECT
SENSOR
(LCT)
NO PAPER
DETECT
SENSOR
(LCT)
UPPER LIMIT
DETECT
SENSOR
(PFU)
NO PAPER
DETECT
SENSOR
(PFU)
311-A11
311-A12
311-A10 H
311-A9 H
311-B3
311-A3 P
311-A8
311-A7
311-A6
311-A5
PS404
PS405
M403 DRIVE
SD402 DRIVE
SELECT
SIZE SCN1
SIZE D
SIZE C
SIZE B
SIZE A
316A-13
316A-7
316A-10
316A-1
316A-2
316A-3
316A-4
316A-5
316A-6
316A-8
361A-9
316A-11
361A-12
5VDC
S.GND
24VDC
SIZE A
SIZE B
SIZE C
SIZE D
SIZE SCN1
SELECT
SD402 DRIVE
M403 DRIVE
PS405
PS404
P.GND(DCPS1)
P.GND(DCPS1)
24VDC(DCPS1)
24VDC(DCPS1)
5VDC(SCDB)
S.GND(SCDB)
DK MTXD(SCDB)
(SCDB)
(SCDB)
DB SACK(SCDB)
(PRDB)
X RESET(PRDB)
28VDC(DCPS1)
P.GND(DCPS1)
310-B4
310-B3
310-A3
310-A2
310-A1
310-B1
310-A6
310-A5
310-A4
310-A7
310-A9
310-A8
DB MACK
DB SRXD
MPS DATA
311-A2
311-B1
311-A1
24VDC
S.GND
5VDC
311-B2 H
312-2
312-3
312-1
PS401
310-B6
310-B8
310-B7
310-B2
310-B9
310-B5
321-3
321-4
321-5
321-10
321-12
321-8
321-2
321-1
M401 CONT
M401 CLK
M401 H/L
24VDC
M401 CW/CCW
P.GND
P
H
H
H
H
H
H
P
P
P
[How to see the diagram]
1.The signals shown reflect levels present under normal idling conditions with the main switch turned ON.
2.Wiring symbols in the figure are as follows. (1) [Symbol]
(2)
Signal typs are as follows :
Active high
Active low
Analog signal
Pulse signal
(3) RC is ribbon cable. (4) Signal flow
The solid black circle ( ) among the connector symbols ( ) indicates the direction of signal flow. Example)
(5) [Colour code]
BN - Brown B - Blue
R - Red V - Violet
O - Orange GY - Gray Y - Yellow W - White GN - Green BK - Black LB - Light blue P - Pink Example: Y/GN represents green yellow striped pattern.
V
V
50-1
Crimp
Connector
Wire(Violet)
Faston
CB
5VDC
PS1
SGND
PS1
Direction of signal flow
H
L
*
P
5 DIAGRAM
5-37
Page 40

FS-109 OVERALL WIRING DIAGRAM

[How to see the diagram]
1.The signals shown reflect levels present under normal idling conditions with the main switch turned ON.
2.Wiring symbols in the figure are as follows. (1) [Symbol]
(2)
Signal typs are as follows :
Active high
Active low
Analog signal
Pulse signal
(3) RC is ribbon cable. (4) Signal flow
The solid black circle ( ) among the connector symbols ( ) indicates the direction of signal flow. Example)
V
V
50-1
Crimp
Connector
Wire(Violet)
Faston
CB
5VDC
PS1
SGND
PS1
Direction of signal flow
H
L
*
P
PAPER THROUGH
DETECTSENSOR
DRUM POSITION
DETECT SENSOR
DRUM ENTRANCE
SENSOR
TRAY 1
PAPER EXIT
DETECT SENSOR
TRAY
UPPER LIMIT
SENSOR
TRAY
LOWER LIMIT
SENSOR
TRAY 3
FULL–STACK
DETECT SENSOR
TRAY 2
FULL–STACK
DETECT SENSOR
STAPLER NO
PAPER SENSOR
PAPER EXIT
MOTOR HP SENSOR
STAPLER UNIT HP SENSOR
ALIGNMENT MOTOR
HP (FRONT) SENSOR
ALIGNMENT MOTOR
(REAR) HP
STAPLER (FRONT)
MOTOR
STAPLER HP (FRONT) SENSOR
NO STAPLE (FRONT) SENSOR
NO STAPLE (FRONT)
(LEAD EDGE) SENSOR
STAPLER (REAR)
MOTOR
STAPLER HP (REAR) SENSOR
NO STAPLE (REAR) SENSOR
NO STAPLE (REAR)
(LEAD EDGE) SENSOR
PAPER EXIT
CN727–4
CN727–2
CN727–5
25314
UL1007#24
UL1007#24
5253545556
CN705–B8 24V
CN705–B7 24V
PPP
CN704–B5 M801 DRVA
CN704–B7 M801 DRVB
CN704–B6 M801 DRVA
PPP
22
MOTOR
M805
CN727–6
CN727–3
UL1007#24
UL1007#24
UL1007#24
CN705–B10 M805 DRVA
CN705–B11 M805 DRVB
CN705–B9 M805 DRVA
CN704–B8 M801 DRVB
CN727–1
6
UL1007#24
57
CN705–B12 M805 DRVB
P
TRAY UP/DOWN
MOTOR
M804
CN726–1
CN726–2
UL1007#24
UL1007#24
23
24
CN707–A8 M804 DRV1
CN707–A9 M804 DRV2
H
H
CN704–B1 24V
CN704–B2 24V
P
1516192021
TRAY 2 MOTOR
M810
CN728–5
CN728–6
CN728–1
CN728–3
18
CN753–12
CN753–11
CN753–10
CN753–9
CN753–1
CN753–2
CN753–3
CN753–4
UL1007#26
UL1007#26
UL1007#26
34789
CN704–A7 M810 DRVA
CN704–A4 24V
CN704–A3 24V
PPP
CN704–B3 24V
CN704–B4 24V
PPP
1718232425
CN728–2
CN728–4
1314151617
CN753–8
CN753–7
CN753–5
CN753–6
UL1007#26
UL1007#26
UL1007#26
10
CN704–A9 M810 DRVB
CN704–A10 M810 DRVB
CN704–A8 M810 DRVA
P
CN704–B9 M807 DRVA
CN704–B10 M807 DRVA
CN704–B12 M807 DRVB
CN704–B11 M807 DRVB
P
26
CN729–5
12
CN753–6
CN753–7
56111213
UL1007#24
UL1007#24
UL1007#24
UL1007#24
UL1007#24
UL1007#24
UL1007#24
UL1007#24
UL1007#24
UL1007#24
UL1007#24
UL1007#24
5 DIAGRAM
25314
CN721–5
CN721–4
CN721–2
6
CN721–3
CN721–6
CN721–1
25314
CN722–2
CN722–5
CN722–6
CN722–4
6
CN722–3
CN722–1
M801
M807
ONVEYANCE MOTOR
CONVEYANCE
DRUM MOTOR
TRAY 3 MOTOR
M811
CN729–6
CN729–1
CN729–3
CN753–5
CN753–4
CN753–3
CN753–8
CN753–9
CN753–10
UL1007#26
UL1007#26
UL1007#26
UL1007#26
CN704–A12 M811 DRVA
CN704–A11 M811 DRVA
CN704–A6 24V
CN704–A5 24V
PPP
CN705–B1 24V
4647484950
UL1007#26
CN762–1
CN763–6 6
CN723–5
CN723–2
CN729–2
CN729–4
7891011
CN753–2
CN753–1
CN753–11
CN753–12
UL1007#26
UL1007#26
14
CN704–A14 M811 DRVB
CN704–A13 M811 DRVB
P
CN705–B2 24V
CN705–B3 M808 DRVA
CN705–B4 M808 DRVA
PPP
UL1007#26
UL1007#26
UL1007#26
CN762–4
CN762–5
CN762–3
CN762–2
CN763–5
CN763–4
CN763–3
CN763–2
CN723–6
CN723–1
CN723–3
CN723–2
CN723–5
CN723–4
CN723–6
CN723–1
M808
ALIGNMENT
MOTOR (REAR)
GATE SOLENOID
SD801
CN730–1
CN730–2
UL1007#26
2
1
CN704–A1 24V
CN705–B5 M808 DRVB
CN705–B6 M808 DRVB
P
51
UL1007#26
UL1007#26
CN762–6
CN763–1 12345
CN723–4
CN723–3
SHUTTER SOLENOID
SD802
CN731–2
CN731–1
1
2
CN748–1
CN748–2CN748–1
CN748–2
UL1007#26
UL1007#26
UL1007#26
27
28
CN704–A2 SD801 DRV
CN704–B14 24V
CN704–B13 SD802 DRV
H
H
CN705–A1 24V
CN705–A2 24V
PPP
3436373839
35
UL1007#26
UL1007#26
CN761–1
CN761–2
CN761–3
CN761–6
CN761–5
CN761–4 456
CN724–1
CN724–6
CN724–5
CN724–2
CN724–1
CN724–6
CN760–1
543
CN763–3
CN763–1
UL1007#26
424140
CN703–A12 VCC
CN705–A3 M809 DRVA
CN705–A4 M809 DRVA
CN705–A5 M809 DRVB
P
UL1007#26
UL1007#26
UL1007#26
CN761–4
CN761–5
CN761–6
CN761–3
CN761–2
CN761–1 132
CN724–4
CN724–2
CN724–3
CN724–4
CN724–5
CN724–3
M809
ALIGNMENT
MOTOR (FRONT)
PS804
CN760–2
CN760–3
CN760–2
CN763–1CN763–3
CN763–2
UL1007#26
UL1007#26
CN703–A11 PS804IN
CN703–A10 GND
CN705–A7 24V
CN705–A6 M809 DRVB
4042434445
UL1007#26
UL1007#26
CN725–6
CN725–1
CN705–A8 24V
CN705–A9 M806 DRVA
CN705–A10 M806 DRVA
PPP
41
UL1007#26
UL1007#26
UL1007#26
CN725–1
CN725–2
CN725–3
CN725–5
CN725–6
CN725–5
CN725–4
CN725–2
M806
STAPLER
MOVEMENT
MOTOR
PS801
CN732–3
CN732–2
CN732–1
UL1007#26
UL1007#26
UL1007#26
484746
CN703–B5 PS801IN
CN703–B4 GND
CN703–B6 VCC
CN705–A12 M806 DRVB
CN705–A11 M806 DRVB
P
UL1007#26
UL1007#26
CN725–4
CN725–3
PS802
CN733–1
CN733–2
CN733–3
UL1007#26
UL1007#26
UL1007#26
454344
CN703–B1 GND
CN703–B2 PS802IN
CN703–B3 VCC
L
T
OU V
24
CN711–2
2
UL1015#18
CN734–1
CN734–2
UL1007#26
38
39
CN703–A9 VCC
IN V
24
CN711–1
1
UL1015#18
MS801
INTER LOCK MS
PS803
PS805
CN734–3
CN736–1
CN736–2
CN736–3
UL1007#26
UL1007#26
UL1007#26
UL1007#26
UL1007#26
37
3635343332
CN703–A4 GND
CN703–A5 PS805IN
CN703–A6 VCC
CN703–A8 PS803IN
CN703–A7 GND
L
L
FNSCB
T
OU V
24
CN710–2
CN754–1
UL1015#18
MS (UPPER)
55
CN755–2
30
UL1007#22
CN754–2
UL1015#18
MS802
UP–DOWN
PS806
CN737–1
CN737–2
CN737–3
UL1007#26
UL1007#26
UL1007#26
UL1007#26
UL1007#26
31
CN703–A1 GND
CN703–A3 VCC
CN703–A2 PS806IN
H
V IN 24
CN710–1
29
UL1007#22
UL1007#22
CN755–1
UL1015#18
UL1015#18
MS803
UP–DOWN
MS (LOWER)
PS809
CN752–1
CN752–2
CN752–3
456
CN750–4
CN750–5
CN750–6
CN750–1
CN750–2
CN750–3
UL1007#26
UL1007#26
UL1007#26
UL1007#26
UL1007#26
545352
CN703–B10 GND
CN703–B11 PS809IN
CN703–B12 VCC
L
V IN
V OUT
24
24
CN709–1
CN709–2
1
2
UL1007#18
UL1015#18
MS804
STAPLER
SAFETY
MS
PS807
CN751–1
CN751–2
CN751–3
123
CN750–1
CN750–2
CN750–3
CN750–4
CN750–5
CN750–6
UL1007#26
UL1007#26
UL1007#26
UL1007#26
UL1007#26
51
50
49
CN703–B8 PS817IN
CN703–B7 GND
CN703–B9 VCC
L
PS812
CN740–1
CN740–2
CN740–3
789
CN749–8
CN749–7
CN759–1 CN749–9
CN749–3
CN749–2
UL1007#26
UL1007#26
UL1007#26
UL1007#26
UL1007#26
151413
CN706–13 GND
CN706–14 PS812IN
CN706–15 VCC
PS813
CN741–1
CN741–2
CN741–3
456
CN749–6
CN749–5
CN749–4
CN749–6
CN749–5
CN749–4
UL1007#26
UL1007#26
UL1007#26
UL1007#26
UL1007#26
12
10
11
CN706–12 VCC
CN706–10 GND
CN706–11 PS813IN
H
PS814
CN742–1
CN742–2
CN742–3
123
CN749–3
CN749–2
CN759–1
CN749–9
CN749–8
CN749–7
UL1007#26
UL1007#26
UL1007#26
UL1007#26
UL1007#26
789
CN706–7 GND
CN706–8 PS814IN
CN706–9 VCC
L
PS815
PS816
CN743–1
CN743–2
CN743–3
CN744–1
CN744–2
CN744–3
789
789
CN759–3
CN759–2
CN758–1
CN759–2
CN759–1
CN758–3
UL1007#26
UL1007#26
UL1007#26
UL1007#26
UL1007#26
456
CN706–2 PS816IN
CN706–3 VCC
CN706–4 GND
H
GND
GND
GND
V
V
S.
5
5
P.
P.
CN701–6
CN701–2
CN701–3
CN701–4
CN701–5
UL1007#24
UL1007#24
UL1007#24
UL1007#24
UL1007#24
CN401–7 P.GND
CN402–5 P.GND
CN402–1 S.GND
CN401–8 5V
CN402–2 5V
CN759–1
CN759–3
UL1007#26
UL1007#26
123
CN706–1 GND
.GND P
CN701–7
UL1007#24
CN402–3 P.GND
CN758–3
CN758–2
CN758–2
CN758–1
UL1007#26
UL1007#26
UL1007#26
CN706–5 PS815IN
CN706–6 VCC
H
GND S.
CN701–1
123456789
UL1007#24
CN401–5 S.GND
M803
CN745–6
CN745–3
CN745–1
1234567
CN756–1
CN756–2
CN756–3
16171920212218
UL1007#24
UL1007#24
UL1007#26
CN707–A1 M803 DRV1
CN707–A4 VCC
CN707–A2 M803 DRV2
V
V
V
_TXD
_REQ
24
24
24
M
M
CN701–8
CN701–9
CN701–10
CN702–1
CN702–2
PPPPP
10111213141516
UL1007#24
UL1007#24
UL1007#26
UL1007#26
UL1007#24
CN401–4 M_TxD
CN401–3 M_REQ
CN401–8 24V
CN402–8 24V
CN402–4 24V
PS817
PS818
PS819
CN745–5
CN745–11
CN745–7
CN745–9
8
CN756–4
CN756–5
CN756–6
CN756–7
CN756–8
59
UL1007#26
UL1007#26
UL1007#26
UL1007#26
UL1007#22
CN707–A3 GND
CN707–A7 PS819IN
CN707–A6 PS818IN
CN707–A5 PS817IN
LLL
_RXD
_ACK
_ACK
_REQ
S
M
M
S
CN702–4
CN702–3
CN702–5
CN702–6
P
UL1007#26
UL1007#26
UL1007#26
UL1007#26
CN402–7 S_ACK
CN401–1 S_RxD
CN402–8 S_REQ
CN401–2 M_ACK
CN746–1
1234567
CN757–1
33323029282831
17
UL1015#18
EARTH
CN100 –
MAIN BODY
M802
+5V
CN746–3
CN746–6
CN757–2
CN757–3
UL1007#24
UL1007#24
UL1007#24
CN707–B9 M802 DRV1
CN707–B8 M802 DRV2
CN707–B6 VCC
GND
PS820
PS821
PS822
CN746–9
CN746–7
CN746–11
CN746–5
8
CN757–4
CN757–5
CN757–6
CN757–7
CN757–8
58
UL1007#24UL1007#24
UL1007#24
UL1007#24
UL1007#24
UL1007#22
CN707–B7 GND
CN707–B3 PS822IN
CN707–B4 PS821IN
CN706–B5 PS820IN
LLL
5-38
Page 41
PRINTED IN JAPAN CN55YF1300
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