Konica 7045 GUIDE MANUAL 7045fv4e

4

SERVICE

1 OUTLINE

2 ISW

3 SERVICE

4 SERVICE

1 OUTLINE

2 ISW

Main Precautions for Maintenance

1. Points to be confirmed before maintenance Before starting maintenance, ask a user and collect information about troubles occurred on the machine before the maintenance and the conditions of the machine to grasp key points for the maintenance.

2. Copy sample

3 SERVICE

4 SERVICE

Be sure to make copy samples at the start and the end of maintenance for checking images.

3. Drum

1) Never expose the drum to the sunlight.

2) When replacing a drum or a cleaning

Blank page

Be also careful not to expose a drum to indoor light as far as possible. When a drum unit or a drum is out of the machine, never fail to cover it with a drum cover.

blade, refer to item of mounting/dismounting of a cleaning blade for doing a replacement work.

4. After replacing the drum or the developer, refer to the list of adjustment items, and carry out the necessary adjustments.

5. When maintenance is completed, be sure to reset the PM counter (25 mode). Incidentally, a development counter is reset automatically in the course of L detection adjustment.

6. When replacing a toner bottle, wait until the toner supply message on the operation panel displays before the replacement.

Caution: Turn the main switch off and

pull out the power plug without fail before the work of maintenance.

SERVICE SCHEDULE

Number of copies (unit: 10,000)

Service item (cycles)

Maintenance

(Every 100,000 copies or prints)

Periodic check (I)

(Every 200,000 copies or prints)

Periodic check (II)

(Every 400,000 copies or prints)

Periodic check (III)

(Every 800,000 copies or prints)

Maintenance

(Every 100,000 copies or prints)

Periodic check

(Every 200,000 copies or prints)

Periodic check

(Every 100,000 copies or prints)

Periodic check

(Every 200,000 copies or prints)

Maintenance

(Every 200,000 copies or prints)

Maintenance

(Every 100,000 copies or prints)

MaintenanceMaintenance

(Every 100,000 copies or prints)

Maintenance

(Every 100,000 copies or prints)

Periodic check

(Every 300,000 copies or prints)

Classifica-

tion

Main body

RADF

(DF-315)

DB-608

(1 tray + LCT)

DB-208

(3 trays)

DB-208A

(1 tray)

FNS

(FS-109)

10 20 30 40 50 60 90 100 110

Service

times

11 times

5 times

2 times

1 time

11 times

5 times

11 times

5 times

11 times

5 times

11 times

3 times

Guarantee period (5 years or 1,200,000 copies)

SERVICE

[1] Service Schedule

1 OUTLINE

2 ISW

3 SERVICE

4-1

4 SERVICE

SERVICE

[2] Maintenance Items

1 OUTLINE

1. Main body (Every 100,000 copies or prints)

Classification Service itemNo.

Preparation

1

Fixing unit

2

2 ISW

Drum unit

3

3 SERVICE

4 SERVICE

Developing

4

unit

Write unit

5

6

Transfer/

Separation

corona unit

(1) Image check

(2) External parts

(3) Check of adjustment value,

Dmax and correction error

(1) Fixing unit removing

(2) Upper cover removing

(1) Drum unit removing

(2) Drum unit check

(3) Charging corona unit removing

(4) Charging control plate

(5) Charging wire 55FA2501*

(6) Charging corona unit cleaning

(Back plate and its around, and PCL)

(7) Cleaner mount assembly

(8) Charging wire cleaning block (C)

(9) Charging wire cleaning block (D)

(10) Developing unit removing

(11) Drum removing

(12) Drum cartridge/Developing unit bot-

tom plate/Toner control sensor/Sepa-

rating claw/Developing bias intercept/ Clean with each

(13) Cleaning blade 55GA5601*

(14) Drum installing

(15) Charging corona unit installing

(1) Developing unit lower rib (inside &

outside)/upper cover (back side of

the urethane sheet)

(2) Developing unit installation

(3)

Toner supply opening and its around

(1)

Mirror

(2)

Dust-proof glass

(1) Transfer/Separation corona unit

cleaning (Front and rear block/Guide

rail/Separating bridge/Entrance guide

plate/Back plate) and include remov-

ing and installing

(2) Discharging wire 55GA2607*

55GA2507*

55GA-252*

55GA-253*

55GA-255*

Implementation classification

Cleaning

Lubrication

Replacement

Material used

SupplyCheck

Drum cleaner / Waste rag /

Blower brush

Blower brush / Cleaning pad /

Drum cleaner (Drum cleaner:

only when using the toner con-

trol sensor cleaning.)

Waste rag / Blower brush (When cleaning the back side of the urethane sheet, the back side should be cleaned, particularly the urethane sheet section.)

Waste rag

Cleanig pad

Blower brush / Cleaning pad

Tools used

Remarks: ( ) and ( ) indicate the following in the classification of implementation.

( ) indicates items that must always be implemented.

( ) indicates items for checking whether they have reached the substantial resistance count listed in the fixed replacement part list and judge

whether to replace them or not.

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SERVICE

Classification Service itemNo.

Machine

7

inside

2nd paper

8

feed unit

By-pass unit

9

Paper feed

10

unit

ADU

11

Reversal

12

paper exit

section

Reading

13

section

(1) Conveyance unit 55GA4501*

Conveyance guide plate

(2)

Conveyance belt 55GA4506*

(3)

Registration guide plate (B) assembly

(1)

Registration unit 55GA4301*

(2)

Registration roller (lower)

(3)

Registration roller (upper)

(4)

Registration paper feed roller

(5)

P

aper conveyance roller

(6)

Photo sensors 55208551*

(7)

Paper feed door 55GA-408*

(8)

By-pass tray 55GA-428*

(1)

Double feed prevention roller

(2)

Separation roller 54004056*

(3)

Paper feed roller 25BA4032*

(4)

Double feed prevention plate

(5)

Photo sensor/2 55WA8552*

(6)

Photo sensor 55208551*

(7)

Paper feed unit removing

(1)

Paper feed roller 25BA4032*

(2)

Separation roller 54004056*

(3)

Double feed prevention roller

(4)

Gears

(5)

Paper feed unit installing

(6)

Registration roller (lower)

(1)

Conveyance roller (A) 55HA5025*

(2)

Conveyance roller (B) 55HA5026*

(3)

Conveyance roller (C) 55HA5087*

(4)

Photo sensor 25AA8551*

(5)

Photo sensor 55208551*

(6)

Paper exit reversal roller

(1)

Reversal roller 40BA4825*

(2)

Conveyance roller 55GA4806*

(3)

Paper exit roller 55GA4805*

(4)

Photo sensors 25AA8552*

(5)

Original glass 55YA6150*

(1)

Lens 55GA6001*

(2)

1st mirror 55GA6106*

(3)

2nd mirror 55GA6115*

(4)

Original glass (1) 55GA6139*

(5)

Optics drive wire (front)

(6)

Optics drive wire (rear)

(7)

Optics driven sheet 25BA6189*

(8)

Optics driven sheet (upper)

(9)

APS sensors 25SA8552*

(10)

Photo sensors 55208551*

(11)

Lamp power supply relay cord

(12)

55GA4502*

55GA-431*

55GA4311*

55GA4312*

55GA4322*

55GA4323*

54004056*

54004235*

54004056*

55GA6132*

55YA9012*

Implementation classification

Cleaning

Lubrication

Replacement

Material used

SupplyCheck

Drum cleaner / Cleaning pad

Blower brush

Drum cleaner / Cleaning pad

Blower brush Blower brush

Drum cleaner / Cleaning pad

Plus guard No. 2

Drum cleaner / Cleaning pad

Blower brush

Drum cleaner / Cleaning pad

Blower brush

Drum cleaner / Cleaning pad

Blower brush

Blower brush / Cleaning pad

Drum cleaner / Cleaning pad

Multi oil / Cotton tips

Blower brush

Tools used

1 OUTLINE

2 ISW

3 SERVICE

4 SERVICE

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