CONTENTS
CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS ......... C-1
IMPORTANT NOTICE ................................................ C-1
DESCRIPTION ITEMS FOR DANGER, WARNING
AND CAUTION ...........................................................C-1
SAFETY WARNINGS .................................................C-2
SAFETY INFORMATION............................................C-5
IMPORTANT INFORMATION .................................... C-5
SAFETY CIRCUITS ....................................................C-6
INDICATION OF WARNING ON THE MACHINE ...... C-8
1. OUTLINE
OUTLINE OF SYSTEM .......................................... 1-1
7020/25/30/35 PRODUCT SPECIFICATIONS ....... 1-2
2
CENTER CROSS SECTION ..................................1-4
DRIVE SYSTEM DIAGRAM ................................... 1-5
[1] Main drive ............................................... 1-5
[2] Developing drive ..................................... 1-6
[3] Paper feed drive ..................................... 1-7
[4] ADU drive ............................................... 1-9
[5] Reading drive ....................................... 1-10
[6] Toner supply drive ................................ 1-11
2. UNIT EXPLANATION
EXTERNAL SECTION ....................................... 2-A-1
[1] Composition ........................................ 2-A-1
DRIVE SECTION ............................................... 2-B-1
[1] Composition ........................................ 2-B-1
[2] Mechanisms ....................................... 2-B-1
[3] M1 (main motor) control ..................... 2-B-2
READ SECTION ................................................ 2-C-1
[1] Composition ........................................ 2-C-1
[2] Mechanisms ....................................... 2-C-1
[3] M2 (optical motor) control ................... 2-C-2
[4] Exposure control ................................. 2-C-5
[5] Original reading control ...................... 2-C-6
[6] APS control ......................................... 2-C-7
[7] AE control ........................................... 2-C-9
WRITE UNIT ...................................................... 2-D-1
[1] Composition ........................................ 2-D-1
[2] Mechanisms ....................................... 2-D-1
[3] M5 (polygon motor) control ................. 2-D-2
[4] Image write control ............................. 2-D-3
DRUM UNIT ....................................................... 2-E-1
[1] Composition ........................................ 2-E-1
[2] Mechanisms ....................................... 2-E-1
[3] PCL/TSL control ................................. 2-E-2
[4] Separation claws control .................... 2-E-2
[5] Paper entrance guide plate control ..... 2-E-3
CORONA UNIT .................................................. 2-F-1
[1] Composition ........................................ 2-F-1
[2] Mechanisms ....................................... 2-F-1
[3] Charging control ................................. 2-F-2
[4] Transfer/Separation control ................ 2-F-3
DEVELOPING UNIT ........................................... 2-G-1
[1] Composition ........................................ 2-G-1
[2] Mechanisms ....................................... 2-G-1
[3] M3 (developing motor) control ............ 2-G-2
[4] Developing bias control ...................... 2-G-2
[5] Toner density control .......................... 2-G-3
TONER SUPPLY UNIT ...................................... 2-H-1
[1] Composition ........................................ 2-H-1
[2] Mechanisms ....................................... 2-H-1
[3] Toner level detection control .............. 2-H-2
[4] Toner bottle detection control ............. 2-H-2
1 OUTLINE
2 UNIT EXPLANATION
3 DIS./ASSEMBLY
REVISED EDITION
2
DATE
Feb. 2001
PA GE
–
METHOD
REPLACEMENT
CONTENTS
1 OUTLINE
2
2 UNIT EXPLANATION
3 DIS./ASSEMBLY
CLEANING/TONER RECYCLE UNIT ..................2-I-1
[1] Composition .......................................... 2-I-1
[2] Mechanisms ......................................... 2-I-1
PAPER FEED UNIT ............................................ 2-J-1
[1] Composition ......................................... 2-J-1
[2] Mechanisms ........................................ 2-J-1
[3] Paper feed control ............................... 2-J-2
[4] Paper up down control ......................... 2-J-3
[5] Paper size detection control ................ 2-J-4
[6] No paper detection control .................. 2-J-6
[7] Control of paper-level detection ........... 2-J-6
[8] Intermediate conveyance control
2
FIXING UNIT ...................................................... 2-K-1
ADU/PAPER EXIT SECTION ..............................2-L-1
OTHER CONTROLS .......................................... 2-M-1
2
(7030/35 only) ...................................... 2-J-7
[1] Composition ........................................ 2-K-1
[2] Mechanisms ....................................... 2-K-1
[3] Fixing temperature control .................. 2-K-2
[4] SD4 (cleaning web SD) control .......... 2-K-4
[1] Composition ......................................... 2-L-1
[2] Mechanisms ........................................ 2-L-2
[3] Paper exit/ADU conveyance
switching control ..................................2-L-2
[4] ADU conveyance control .....................2-L-3
[1] Parts energized when the main power
switch is OFF ...................................... 2-M-1
[2] Components operated by power
switches SW1 and SW2 ..................... 2-M-1
[3] Fan control .......................................... 2-M-2
[4] Operation unit control ......................... 2-M-4
[5] Counter control ...................................2-M-5
[6] Option control ..................................... 2-M-6
3. DISASSEMBLY / ASSEMBLY
EXTERNAL SECTION ....................................... 3-A-1
[1] Replacing the ozone filter ................... 3-A-1
[2] Replacing the filter cover assembly and
2
DRIVE SECTION ............................................... 3-B-1
2
READ SECTION ................................................ 3-C-1
suction filter/A (7035 only) .................. 3-A-2
[1] Removing and Reinstalling the motor
units (main, paper feed, developing) .. 3-B-1
[2] Replacing the registration clutch ........ 3-B-2
[3] Replacing the loop clutch ................... 3-B-3
[4] Removing the ribbon cable ................. 3-B-4
[5] Reinstalling the ribbon cable .............. 3-B-4
[1] Screws that must not be removed ...... 3-C-1
[2] Removing the original glass ............... 3-C-1
[3]
Removing and Reinstalling the CCD unit ..
[4] Replacing the exposure lamp ............. 3-C-3
[5] Removing and
exposure unit ...................................... 3-C-4
R
einstalling the
3-C-2
[6] Removing and
optics drive motor ............................... 3-C-5
[7] Removing the optics wire ................... 3-C-5
[8] Installing the optics wire ..................... 3-C-6
WRITE UNIT ...................................................... 3-D-1
[1] Removing and
DRUM UNIT ....................................................... 3-E-1
[1] Removing and
drum unit ............................................. 3-E-1
[2] Removing and
[3] Removing and
separation claw ................................... 3-E-3
CORONA UNIT SECTION ................................. 3-F-1
[1] Removing and
charging corona unit ........................... 3-F-1
[2] Removing and
control plate ........................................ 3-F-1
[3] Replacing the charging wire ............... 3-F-2
[4] Removing and
transfer and separation corona unit .... 3-F-2
[5] Replacing the transfer and separation
wires ................................................... 3-F-3
DEVELOPING UNIT ........................................... 3-G-1
[1] Screws that must not be removed ...... 3-G-1
[2] Removing and
developing unit ................................... 3-G-1
[3] Replacing the developer ..................... 3-G-2
TONER SUPPLY UNIT ...................................... 3-H-1
[1] Removing and
bottle ................................................... 3-H-1
[2] Removing and
supply unit .......................................... 3-H-1
CLEANING/TONER RECYCLE UNIT ..................3-I-1
[1] Removing and
cleaning blade ...................................... 3-I-1
PAPER FEED UNIT ............................................ 3-J-1
[1] Replacing the by-pass pickup
roller/by-pass conveyance roller .......... 3-J-1
[2] Replacing the by-pass reversal roller .. 3-J-2
[3] Replacing the feed rubber and the
double feed prevention upper rubber
(upper tray) .......................................... 3-J-2
[4] Replacing the double feed prevention
lower rubber (upper tray) ..................... 3-J-3
[5] Replacing the feed rubber and double
feed prevention upper rubber (lower tray) . 3-J-4
[6] Replacing the double feed prevention
lower rubber (lower tray) ...................... 3-J-6
[7] Replacing the registration rollers
1 and 2 ................................................. 3-J-6
FIXING UNIT ...................................................... 3-K-1
[1] Removing and
fixing unit ............................................ 3-K-1
R
einstalling the
R
einstalling the write unit .. 3-D-1
R
einstalling the
R
einstalling the drum .. 3-E-1
R
einstalling the
R
einstalling the
R
einstalling the charge
R
einstalling the
R
einstalling the
R
einstalling the toner
R
einstalling the toner
R
einstalling the
R
einstalling the
REVISED EDITION
2
DATE
Feb. 2001
PA GE
–
METHOD
REPLACEMENT