Konica 7022 SERVICE HANDBOOK fs107e
FS-107
SERVICE HANDBOOK
2001.02
Ver. 3.0
KONICA CORPORATION
TECHNOLOGY SUPPORT CENTER
TOKYO JAPAN
KONICA CORPORATION
COPYRIGHT ©2001
CN26NF1780
CONTENTS
CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS ...........
Refer to the 7020/25/30/35 service handbook on page C-1
1. OUTLINE
FS-107 PRODUCT SPECIFICATIONS ..................1-1
[1] Type ........................................................ 1-1
[2] Functions ................................................ 1-1
[3] Stapler kit ................................................ 1-2
[4] Machine data .......................................... 1-2
[5] Maintenance ........................................... 1-2
[6] Machine environment ............................. 1-2
CENTER CROSS SECTION ..................................1-3
DRIVE SYSTEM DIAGRAM ................................... 1-4
[1] Paper conveyance drive ......................... 1-4
[2] Stapler unit drive ..................................... 1-5
PAPER CONVEYANCE PATH .............................. 1-6
[1] Straight mode ......................................... 1-6
[2] Offset mode/staple mode ....................... 1-7
2. UNIT EXPLANATION
EXTERNAL SECTION ........................................... 2-1
[1] Composition ............................................ 2-1
CONVEYANCE SECTION ..................................... 2-2
[1] Composition ............................................ 2-2
[2] Mechanisms ........................................... 2-2
[3] Conveyance control ................................ 2-3
[4] Tray up/down control .............................. 2-5
PAPER EXIT/STAPLER UNIT ............................... 2-7
[1] Composition ............................................ 2-7
[2] Mechanisms ........................................... 2-7
[3] Paper alignment control .......................... 2-9
[4] Paper exit control .................................. 2-10
[5] Paper stack control ............................... 2-11
[6] Stapler control ...................................... 2-12
[7] Staple control ........................................ 2-13
OTHER CONTROLS ............................................2-15
[1] Movement with power on ...................... 2-15
[2] Opening and closing motion of
the front door ........................................ 2-15
1 OUTLINE
2 UNIT EXPLANATION
3 DIS./ASSEMBLY
3. DISASSEMBLY/ASSEMBLY
DISASSEMBLY/ASSEMBLY .................................. 3-1
[1] Removing and reinstalling of the finisher
unit .......................................................... 3-1
[2] Removing and installing of the tray ........ 3-1
[3] Replacing the paper exit roller/A ............ 3-2
[4] Removing and installing of the up/down
wire ......................................................... 3-4
[5] Replacing the stapler cartridge ............... 3-5
[6] Removing and installing
the stapler unit........................................ 3-6
1
OUTLINE
1 OUTLINE
2 UNIT EXPLANATION
3 DIS./ASSEMBLY
FS-107 PRODUCT SPECIFICATIONS
FS-107
[1] Type
Type: Built-in type compact finisher
(multiple trays type)
Option: Finisher tray [FT-107]
(Up to two trays can be
installed)
[2] Functions
Kinds of paper: Same as the main body
Modes: Normal exit mode (straight)
Offset mode (shift)
Staple mode
Paper size
2
Straight paper exit: A3, B4, A4, A4R, B5, B5R,
A5R, B6R, F4, 11 x 17, 8.5 x
14, 8.5 x 11, 8.5 x 11R, 5.5 x
8.5R
Offset: A3, B4, A4, A4R, B5, B5R,
F4, 11 x 17, 8.5 x 14, 8.5 x 11,
8.5 x 11R
1 position staple: A3, B4, A4, A4R, B5, B5R, A5R,
One point F4, 11 x 17, 8.5 x 14, 8.5 x 11,
8.5 x 11R, 5.5 x 8.5R
2 position staple: A3, B4, A4, A4R, B5, B5R, A5R,
Two points F4, 11 x 17, 8.5 x 14, 8.5 x 11,
8.5 x 11R, 5.5 x 8.5R
Maximum
Paper capacity: 2 trays:100 +1000 = 1,100
sheets
3 trays: 100 + 100 + 600 =
800 sheets
4 trays: 100 x 4 = 400 sheets
Copy
Paper weight: 50 to 200g/m
Stack capacity: (80g/m
With 2 standard trays
2
papers
2
high-quality paper)
Note 2: The number of stacked sheets in staple
mode must not exceed the stack sheet
capacity for non-staple mode.
Note 3: Small size: B6R, A5R, 5.5x8.5R
Medium size: Everything other than
small size, large size,
special paper.
Large size: A3, B4, F4, 8.5x14,
11x17
Special paper: Thin paper (60g/m
less), thick paper (over
128g/m
masters, OHP, etc.
Note 4: The stacking capacity of the option
conforms to the stacking capacity of tray
1.
Paper curling: 10mm max
Curl
Amount of sort
off-setting: 30mm
2
), blueprint
Five copy sheets
2
1 OUTLINE
or
2 UNIT EXPLANATION
3 DIS./ASSEMBLY
Small
Non-
Tray 1
Tray 2
Note 1: The above figures apply only to if
REVISED EDITION
staple
Staple
Nonstaple
Staple
stacked paper is all of the same size.
2
sheets
Medium
size
100
sheets
10
sets
1000
sheets
size
100
10
sets
50
sets
Large
size
100
sheets
10
sets
300
sheets
20
sets
DATE
Feb. 2001
Special
media
sheets
sheets
10
50
1-1
PA GE
1-1
METHOD
REPLACEMENT
FS-107
1
[3] Stapler kit
1 OUTLINE
Staple ability Maximum 50 sheets (with
Stapler capacity: 5,000 staples/cartridge
Staple position: A = 8.6mm ± 3mm
2 UNIT EXPLANATION
3 DIS./ASSEMBLY
Paper Size
A3/A4
B4/B5
A4R/A5
B5R
A5R
F4 (8 x 13)
F4 (8.125 x 13)
F4 (8.25 x 13)
F4 (8.5 x 13)
11 x 17/8.5 x 11
8.5 x 14/8.5 x 11R
5.5 x 8.5
5.5 x 8.5R
2
80g/m
ness less than 5mm)
B = 8.6mm ± 3mm
C = refer to following table
D = 10.5mm ± 3mm
1
E = 8.0mm ± 3mm
1
paper, paper thick-
C (mm)
60±4
53±4
90±4
80±4
63±4
90±4
91.5±4
93±4
95±4
52±4
95±4
95±4
60±4
[4] Machine data
Power source: DC24V/5V (supplied from the
main body)
Maximum power
Consumption: Max.70VA
Weight: 13kg
External
dimensions: Length 782mm
Depth 502mm
Height 392mm
[5] Maintenance
Maintenance: Same as the main unit
Machine life: Same as the main unit
[6] Machine environment
Temperature: 10 to 30˚C
Humidity: 20 to 80%RH
1
Note: Specifications are subject to change without
notice.
REVISED EDITION
1
DATE
May 2000
1-2
PA GE
1-2
METHOD
REPLACEMENT
1
CENTER CROSS SECTION
FS-107
1 OUTLINE
Tray 2
Tray 1
Exit rolle/A
Conveyance roller
2 UNIT EXPLANATION
Conveyance rollers
Stapler unit
3 DIS./ASSEMBLY
Conveyance belt
REVISED EDITION
1
DATE
May 2000
1-3
PA GE
1-3
METHOD
REPLACEMENT
FS-107
DRIVE SYSTEM DIAGRAM
1 OUTLINE
[1] Paper conveyance drive
Paper conveyance
motor (M701)
Paper exit motor (M702)
2 UNIT EXPLANATION
Conveyance roller
Conveyance roller
3 DIS./ASSEMBLY
Exit roller A
Conveyance belt
Paper jam release knob
Conveyance roller
Tray up/down wires
Trays
Tray up/down motor (M706)
1-4
FS-107
[2] Stapler unit drive
Alignment motor
(rear) (M703)
Alignment motor
(front) (M704)
Alignment plates
Stapler unit
Stapler shift
motor (M705)
1 OUTLINE
2 UNIT EXPLANATION
3 DIS./ASSEMBLY
1-5
FS-107
PAPER CONVEYANCE PATH
In the finisher, two different paper conveyance paths are
1 OUTLINE
used, changing by the mode selected.
[1] Straight mode
1
In this mode, paper conveyed to the finisher is exited
straight into the tray. (For small size paper, the
operation of [2] Offset Mode/Stapling Mode takes
place, even in the straight paper exit mode.)
2 UNIT EXPLANATION
3 DIS./ASSEMBLY
REVISED EDITION
1
DATE
May 2000
1-6
PA GE
1-6
METHOD
REPLACEMENT
FS-107
[2] Offset mode/staple mode
In the offset mode or staple mode, paper conveyed
to the finisher is stacked once by the reverse rotation
of the exit roller. In the offset mode, this stacked
paper is offset by the paper alignment plates. In the
staple mode, the paper is stapled. When the respective
process is finished, the paper is exited to the tray by the
exit roller.
1
Paper exit roller
Alignment plate
1 OUTLINE
2 UNIT EXPLANATION
3 DIS./ASSEMBLY
REVISED EDITION
1
DATE
May 2000
1-7
PA GE
1-7
METHOD
REPLACEMENT
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