KONICA 1312 User Manual

1312 Copier
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User's Manual
Recycled paper is used for the inside pages of this book.
1312 Copier
Welcome to the Konica 1312 Copier.
To learn how to operate your copier
safely and correctly, read all Safety
information in Chapter 1 before
attempting to operate your machine.
To benefit fully from the features and
functions of the 1312 Copier, read
through this manual. Should you
require product information not
covered in this manual, contact your
Konica service representative.
User’s Manual
© 1998 by Konica Business Technologies, Inc.
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MAINTENANCE AGREEMENT The KONICA 1312 Copier will give you many years of trouble-free service. To ensure high quality copying performance and to prevent premature wear and failure of precision parts and components, periodic cleaning and routine adjustments should be scheduled.
We recommend that you contact your service representative to discuss the benefits and advantages of Konica's Customer Service Maintenance Agreement and to be shown how a maintenance plan can be tailored to your individual copying needs.
NOTICE: Konica Business Technologies, Inc. has made every effort to ensure that the information in this manual is complete and accurate. However, constant efforts are also being made to improve and update the product. Therefore, Konica Business Technologies, Inc. shall not be liable for errors in this manual or for any consequential damages resulting from the use of this manual. The information contained herein is subject to change without notice.
FEDERAL OR STATE STATUTES MAY PROHIBIT THE COPYING OF CERTAIN DOCUMENTS OR INFORMATION, RESULTING IN FINES OR IMPRISONMENT FOR VIOLATORS.
MANUAL PART NUMBER: OP-01-1312 WEB SITE ADDRESS: http://www.konicabt.com
ii
CORRESPONDENCE: Correspondence regarding this manual may be mailed to the address shown below.
Konica Business Technologies, Inc.
Digital Systems Solutions Group
& New Product Development
500 Day Hill Road
Windsor, CT 06095
Tel. (860) 683-2222
About the International ENERGY STAR® Program
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The purpose of the International ENERGY STAR Program is to protect the quality of the global environment through the efficient use of electric power that is generated chiefly by fossil fuels.
The Konica 1312 copier conforms to the International ENERGY
STAR Program when used with the following Power Save function.
Power Save function
The Power Save function saves energy by reducing power consumption of the fixing unit below 5W. To accomplish this, Power Save puts the copier in the function automatically activates the sleep state if the copier is inactive for 30 minutes initially, or you can choose another sleep state, as desired, from 2, 5, 30, 60, 120, or 240 minutes. If you wish to make changes to the Power Save function, contact your Konica service representative.
sleep
state. The Power Save
Ozone Statement
During operation of the Konica 1312 copier, ozone is generated in amounts too small to be harmful to human health. Operating the 1312 in a poorly ventilated room for an extended period of time or making a large number of copies will cause an unpleasant ozone odor. We recommend that you locate the Konica 1312 Copier in a well-ventilated room to maintain a comfortable working environment.
Ozone generated by this machine is as follows: Maximum 0.3 ppm or less / Average 0.1ppm or less.
iii
NOTICE TO USERS IN THE USA
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FCC Regulations
NOTICE: The Konica 1312 copier generates, uses, and can
radiate radio frequency energy. If it is not installed and used in accordance with the instruction manual, interference with radio communications may result. This equipment has been tested and found to comply with the limits for a class B computing device, pursuant to Subpart J, Part 15, of FCC rules, which are designed to provide reasonable protection against interference from such equipment when it is operating in a commercial environment.
Users operating this equipment in a residential area are likely to cause interference, in which case they may be required to correct the interference at their own expense.
NOTICE TO USERS IN CANADA
Canadian Department of Communications Regulations
This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme
NMB-003 du Canada.
v
CONTENTS
Chapter 1
Installation, transportation, handling
Machine Labels ......................................................................1-2
Label Locations ..................................................................1-2
High-Temperature Caution Label .......................................1-3
High-Voltage Caution Label................................................1-3
Safety Information ..................................................................1-4
Warnings ............................................................................1-5
Cautions .............................................................................1-5
Locating the Equipment......................................................1-7
Handling the Copier & Supplies .........................................1-8
Transporting the Copier......................................................1-9
Recommended Site Requirements ......................................1-10
Chapter 2
Preparations before using the copier
Removing Protective Packing Materials................................. 2-2
Preparing Drum Unit & Developing Unit................................ 2-4
Adding Toner ..........................................................................2-7
Enforced Replenishment of Toner ...................................... 2-7
Add T oner Indication...........................................................2-7
Paper & Tray Information ..................................................... 2-10
Tray Specifications ...........................................................2-10
Installing the Paper Exit Tray............................................2-10
Storing Paper ................................................................... 2-11
Paper Curl ........................................................................ 2-11
Paper Orientation ............................................................. 2-11
Adding Paper .......................................................................2-12
Add Paper Indication ........................................................ 2-12
Standard & Option Trays ..................................................2-13
Paper in the Manual Feed Bypass Tray ........................... 2-15
Turning the Power On ..........................................................2-16
Initializing the Developer Unit............................................... 2-17
Initializing the Paper Size .....................................................2-19
Chapter 3
Hardware parts & functions
Main Body ..............................................................................3-2
Exterior View ......................................................................3-2
Interior View........................................................................3-3
Chapter 4
Making copies
How to Make a Basic Copy ....................................................4-2
Using The Manual Feed Bypass Tray ....................................4-4
Preset Mode .......................................................................... 4-5
Zoom Mode ............................................................................4-6
Features .................................................................................4-7
Auto Clear Function............................................................4-7
Power Save Mode ..............................................................4-7
Copy Counter .....................................................................4-7
Function Settings ...................................................................4-8
Setting Paper Size..............................................................4-8
Setting Auto Clear Function................................................4-8
Initialize Drum/Developer Unit ............................................4-8
Setting Automatic Check of Paper Length..........................4-8
Setting Procedure...............................................................4-8
Function Codes ....................................................................4-10
How To Read The Copy Counter ......................................... 4-11
Chapter 5
Maintenance
Supplies .................................................................................5-2
Toner Cartridge...................................................................5-2
Drum Unit ...........................................................................5-2
Developing Unit .................................................................. 5-2
Spare Parts Availability.......................................................5-2
Package Contents ..............................................................5-2
Daily Maintenance.................................................................. 5-3
Cleaning the Platen Glass and Paten Cover ......................5-3
Cleaning the Paper Carrier.................................................5-3
Adding Toner & Replacing the Cleaning Pad ......................... 5-4
Adding Toner ......................................................................5-4
Replacing the Cleaning Pad................................................... 5-4
Replacing the Drum Unit ........................................................5-6
Replacing the Developing Unit .............................................5-10
Cleaning the Corona Wire ....................................................5-13
Chapter 6
Troubleshooting
Copy Quality........................................................................... 6-2
Error Codes & Remedies .......................................................6-4
J Code ...............................................................................6-4
P Code ...............................................................................6-6
F Code ............................................................................... 6-8
Chapter 7
Specifications
Specifications .........................................................................7-2
Index
Chapter 1
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Installation, transportation, handling
Read this chapter before attempting to use this equipment. If you have any concerns about safety matters not addressed in this manual, be sure to contact your Konica service representative for advice.
Machine Labels ............................................... 1-2
Label Locations ........................................ 1-2
High-Temperature Caution Label ............. 1-3
High-Voltage Caution Label ..................... 1-3
Safety Information ........................................... 1-4
Warnings .................................................. 1-5
Cautions ................................................... 1-5
Locating the Equipment ........................... 1-7
Handling the Copier & Supplies ............... 1-8
Transporting the Copier............................ 1-9
Recommended Site Requirements ............... 1-10
Chapter 1 Installation, transportation, handling
Machine Labels
Read this chapter before attempting to use this equipment. If you have any concerns about safety matters not addressed in this manual, be sure to contact your Konica service representative for advice.
Label Locations
This copier bears safety caution labels in the locations shown below. When using this product, use every precaution to avoid burns to your body, electrical shocks, or other personal injuries.
1-2
Chapter 1 Installation, transportation, handling
Machine Labels (continued)
High-Temperature Caution Label
To avoid getting burned, DO NOT touch any portion of the copier that bears this label. These areas become very hot during copier use.
High-Voltage Caution Label
To avoid an electrical shock to your body, DO NOT touch any portion of the copier that bears this label. High voltage is applied to such areas during copier use.
CAUTION: Never remove any caution labels. These labels are affixed to the equipment for your own protection, warning you against touching hot or electrically charged areas of the machine. The absence of a caution label might cause you or someone else to touch one of these parts by mistake and result in an accident from a burn or a shock. If any caution label is missing or becomes illegible from soilage, contact your Konica service representative.
1-3
Chapter 1 Installation, transportation, handling
Safety Information
Be sure to read the safety information contained in this manual and heed the safety labels attached to the copier.
Labels are categorized as WARNING or CAUTION to help you avoid hazardous conditions to your person and prevent property damage. Labels found on this equipment are defined below.
WARNING
WARNING indicates a potentially hazardous situation that could result in death or serious injury.
See the next page for a list of Warnings that should be heeded at all times.
CAUTION
CAUTION indicates a potentially hazardous situation that may result in minor or moderate injury or cause accidents resulting in property damage.
See page 1-6 for a list of Cautions that should be heeded at all times.
1-4
Chapter 1 Installation, transportation, handling
Safety Information (continued)
Warning - To Prevent Fire and Electrical Shock
Do not expose the high-voltage area inside the copier by removing
the rear cover or any other cover from the copier.
Cautions - To Prevent Fire and Electrical Shock
Do not operate the copier on a voltage other than the voltage
stated. Be sure the copier does not share the same wall outlet with other electrical equipment.
Do not place any liquid-filled vessel or metal on the copier. Should
any foreign matter (metal chips or water or other liquid) enter the copier, immediately disconnect the power plug and contact your Konica service representative.
Do not scratch, damage, or modify the power cord. Never place any
heavy item on the power cord or tug it or forcibly bend it.
Do not modify the copier in any way or attempt to repair it yourself.
Always contact your Konica service representative for help.
If the copier emits smoke, abnormal odor, or is unduly heated,
immediately stop using it, disconnect the power plug from the wall outlet and contact your Konica service representative.
If the copier is damaged in any way, disconnect the power plug and
contact your Konica service representative.
Do not connect, disconnect or touch the power plug while your
hands are wet; and do not allow an infant’s mouth to come in contact with the power cord.
Do not disconnect the power cord from the copier while the plug is
connected to the wall outlet.
Do not throw the toner cartridge developing unit, or drum unit into a
fire, as the contents may blaze and cause burns.
1-5
Chapter 1 Installation, transportation, handling
Safety Information (continued)
Cautions - T
When closing the left side of the upper unit, press down evenly on
both corners of the left side and close the unit slowly to avoid injury to your fingers or damage to the copier.
Avoid exposing the copier to humidity or dust.When using the copier in a small room for extended periods of time,
use care to provide adequate ventilation.
Never tug the power cord as a means to disconnect the plug, and
always disconnect the power cord from the wall outlet before moving the copier; otherwise, the cord may become damaged. Never use the copier when the cord is damaged.
Do not cover the copier vent openings; otherwise, heat will become
trapped inside the copier.
Avoid placing any heavy object on the copier that may interfere with
normal copier use or be likely to topple or fall.
When power is turned ON, the fixing unit becomes extremely hot.
When replacing the drum unit or performing other maintenance tasks, do not touch any high temperature area.
When transporting the copier, grasp and lift the copier only in the
areas designated for lifting; otherwise, the main unit may fall or break and cause an accident.
o prevent Fire and Electrical Shock (continued)
When opening or closing any copier component, hold only the
specified areas; otherwise, your fingers may be injured.
1-6
Chapter 1 Installation, transportation, handling
Safety Information (continued)
Locating the Equipment
Place equipment horizontally on a stable surface that does not
shake or vibrate in any way.
Keep this equipment away from direct sunlight; otherwise plastic
parts may become deformed or discolored.
To avoid risk of fire or electric shock, keep this equipment away from
water. If water inadvertently enters the equipment, immediately unplug the AC power cord and contact your Konica service repre­sentative for assistance.
Maintain a temperature range of 10~30°C (50~86°F) and a humidity
range of 30~80% RH in the room where the equipment is placed. High temperature or high humidity can adversely affect paper and cause deterioration in print quality.
Choose a location with a minimum amount of dust; otherwise, dust
entering the equipment may degrade image quality or cause severe equipment malfunctions and physical damage.
Keep other electrical appliances (television, radio, etc.) away from
the equipment, as electromagnetic noise can cause a deterioration in performance.
Do not remove any screws (unless otherwise instructed) or open the
equipment case itself.
Be sure the socket outlet is installed near the equipment and is
easily accessible. To prevent electrical shock or fire, be sure the power cable remains free from any crimping.
1-7
Chapter 1 Installation, transportation, handling
Safety Information (continued)
Handling the Copier & Supplies
When a heater is used in a cool room to generate heat quickly,
condensation may form inside the copier housing and cause paper jams or other operation problems. In this case, turn on the equip­ment and wait before using the copier until the temperature inside the housing increases sufficiently to evaporate the moisture.
Keep the equipment case and control panel clean by wiping away
soil marks with a soft cloth dampened with a mild synthetic deter­gent. Never use any volatile chemical cleaners, which can cause discoloration or deformation of plastic parts.
Exposing the photosensitive drum in the drum unit to direct sunlight
will cause deterioration in print quality. Do not place the photosensi­tive drum outside the main unit for a period longer than 5 minutes and never touch the drum surface.
Photosensitive drum
Do not touch the developing roller in the developing unit; otherwise
your hands may become soiled. Soil on your hands may be trans­ferred to the paper and cause deterioration in print quality.
Developing roller
Do not place the drum or developing unit in an upright position or
turn it upside down; otherwise the photosensitive drum surface may be scratched or the toner may spill.
1-8
Chapter 1 Installation, transportation, handling
Safety Information (continued)
Transporting the Copier
When transporting the copier for relocation, first remove compo-
nents from the copier listed below, then pack the main body and all components using the packing materials and boxes supplied at the time of purchase; or use similar containers, if original packing materials are not available.
Wrap up the developing and drum unit in aluminium packing materials before placing them in packing boxes.
- Developing unit
- Drum unit
- Power cord
- Paper exit tray
The main body should be lifted and carried by two persons. One
person should support the bottom front area and the other person should support both sides of the rear area.
Do not dispose of the copier yourself. Contact your Konica service
representative.
1-9
Chapter 1 Installation, transportation, handling
Recommended Site Requirements
Unit: inches (mm)
2.0
(50)
21.1
(536)
11.8
(300)
28.5
(723)
3.9
(100)
44.2
(1123)
13.5
(343)
3.8
23.0
(96)
(583)
NOTE:
Dimensions placed within parentheses indicate where the option tray feeder is installed.
1-10
17.3
(439)
Chapter 2
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Preparations before using the copier
The copier comes packed with protective materials to protect it from damage during transportation. Be sure to remove all of the protective packing material before installing the copier, and store the material in a conven­ient location for future use.
Removing Protective Packing Materials............ 2-2
Preparing Drum Unit & Developing Unit............ 2-4
Adding Toner ..................................................... 2-7
Enforded Replenishment of Toner .............. 2-7
Add Toner Indication................................... 2-7
Paper & Tray Information ................................ 2-10
Tray Specifications ................................... 2-10
Installing the Paper Exit Tray.................... 2-10
Storing Paper.............................................2-11
Paper Curl .................................................2-11
Paper Orientation ......................................2-11
Adding Paper................................................... 2-12
Add Paper Indication ................................ 2-12
Standard & Option Trays .......................... 2-13
Paper in the Manual Feed Bypass Tray .......
2-15
Turning the Power On ..................................... 2-16
Initializing the Developing Unit ........................ 2-17
Initializing the Paper Size ................................ 2-19
Chapter 2 Preparations before using the copier
Removing Protective Packing Materials
The copier comes packed with protective materials to protect it from damage during transportation. Be sure to remove all of the protective packing material before installing the copier, and store the material in a convenient location for future use.
1. Remove the four protective materials from the four corners of the platen cover.
Three (3) screws secure the optical unit.
2. Remove two of the screws from the left and right sides of the upper cover.
3. While holding the upper unit with one hand, press the upper unit release button to open the unit. Remove the mat from the manual feed bypass tray.
NOTES:
• Use care to prevent the upper unit from popping up.
• Open the upper unit until it clicks.
4. Remove the screw from the drum unit fixing area.
Upper unit release button
5. Pull out the drum unit.
NOTES:
• Do not touch the drum surface. Touching the drum may mark or scratch it.
• Do not expose the drum unit to light for longer than 5 minutes.
2-2
Chapter 2 Preparations before using the copier
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Removing Protective Packing Materials (continued)
6. Remove one screw with the red tag from the bottom side of the upper unit.
7. Reinstall the drum unit in the main body.
NOTE:
Align the blue mark on the drum unit with that on the main body, when reinstalling the drum unit.
8. Secure the drum unit with the drum unit fixing screw.
9. Remove the two protective materials from both ends of the transfer roller inside the main body.
10. Remove the protective material from the paper tray, then lift the tray slightly and pull it out toward you.
Red tag
Screw
Protective materials
Transfer roller
Packing material in the main body tray.
11. Remove the protective material from
12. Push the tray into the copier until it clicks
inside the tray, while moving Paper Guide [1] outward.
into place inside the main body. After removing the protective materials,
prepare the drum unit and developing unit. Proceed to p. 2-4 to p. 2-6.
2-3
Chapter 2 Preparations before using the copier
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Preparing Drum Unit & Developing Unit
When installing the copier, prepare the drum unit and developing unit as described below.
NOTE:
DO NOT insert the drum unit into the main body when not installing the developing unit; otherwise the drum may be damaged.
1. If the upper unit of the main body is not open, open it according to step 2 of p. 2-2.
2. Remove the shield tape from the recycle pipe of the drum unit.
3. Set the recycle pipe to the RELEASE position.
4. Unpack the developing unit.
5. Tip the developing unit with the gear side downwards, and shake it up and down about four or five times.
6. Then hold the developing unit in a level position and shake it from side to side four or five times.
2-4
Chapter 2 Preparations before using the copier
Preparing Drum Unit & Developing Unit (continued)
7. Remove the protective cover, then pull off the protective sheet and the mat in a downward direction.
NOTE:
It is not necessary to keep the protective cover, the protective sheet and the mat.
8. Peel the tape fixing the magnet tape, then carefully remove the magnetic tape by slipping it down slowly.
9. Remove the pipe cover.
NOTE:
To prevent developer from being scattered, remove it slowly.
10. Remove the developing unit fixing screw.
Mat
Protective cover
Protective sheet
2-5
Chapter 2 Preparations before using the copier
Preparing Drum Unit & Developing Unit (continued)
11. Insert the developing unit into the copier main body.
NOTE:
When reinstalling the developing unit, align the blue mark on the unit with the blue mark on the main body.
12. Secure the developing unit with the developing unit fixing screw.
13. Return the recycle pipe to the SET position.
After setting the developing unit correctly, replenish it with toner. See p. 2-7 to p. 2-9.
2-6
Chapter 2 Preparations before using the copier
a
Adding Toner
This section describes the procedure for replenishing the drum unit with toner.
CAUTION:
Keep toner cartridge away from children. Although the toner is non-toxic, do not inhale it or allow it to enter your eyes. In case the toner comes in contact with eyes, please consult your physician.
Enforced Replenishment of Toner
When the toner supply of the developing unit temporarily becomes low while copying dark originals, the copier may stop just long enough to replenish the developing unit with toner. In this case, code [P25] displays and the Add Toner lamp blinks until replenishing is completed. The toner supply is restored, and then copying starts automatically.
Add Toner Indication
When toner runs out, code [P25] flashes on the control panel in the Print quantity/Magnification ratio window and the Add Toner lamp blinks. Follow the steps below to replenish the developing unit with toner.
Add Toner lamp
Print quaitity/Magnification ratio window
Lighter Normal D
SELECT PAPER
ALL STOP/CLEAR START PRINT
NOTE:
Use the toner cartridge specified for the machine. Using a toner cartridge of different type will cause copy quality problems.
2-7
Chapter 2 Preparations before using the copier
Adding Toner (continued)
1. While holding the upper unit with one hand, press the upper unit release button to open the unit.
NOTES:
• Use care to prevent the upper unit from popping up.
• Open the upper unit until it clicks.
2. Turn the toner cartridge a little to both sides two or three times to empty any remaining toner into the developing unit.
3. Turn the toner cartridge 180° counterclockwise and pull it out.
NOTE:
Steps 2 and 3 are not required when you are initially setting the copier.
4. Before inserting the new cartridge, shake it from side to side four or five times.
Upper unit release button
5. While removing the shield tape, insert the new toner cartridge into the developing unit.
NOTE:
Please insert the toner cartridge with shield tape side up.
2-8
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