KOHLER K-709032, K-709033, K-R709032, K-R709033 User Manual

1220848-2-D

Pivot Shower Doors

USA/Canada: 1-800-4KOHLER México: 001-800-456-4537

WARNING: Risk of serious injury. Damage prior to installation can result in glass shattering. Inspect the glass and all parts for damage before installation.

kohler.com

Required Tools Parts Identiﬁ cation

1070676-03**

Bulb Seal

1070675-03**

Strike Jamb Seal

Installation and Care Guide

Pivot Shower Door

K-709032, K-709033, K-R709032, K-R709033

*Call Customer Care Center to order replacement parts.

**Finish/color code must be speciﬁ ed when ordering.

Retain this document for future servicing.

Record model number from box for reference.

Model Number:______________

1223081-01**

Strike Jamb

1222601-01**

Wall Jamb

WARNING: Risk of serious injury. Improper installation can result in glass shattering. Follow all installation instructions.

NOTICE: Do not touch the edges of the tempered glass with tools or any other hard objects. Do not set the unframed tempered glass directly on the floor or any hard surface.

WARNING: Risk of serious injury. Do not cut tempered glass. Tempered glass will shatter if cut.

WARNING: Risk of serious injury. Shower door and side panels can shatter. Regularly inspect the glass and all parts for damage, missing, or loose parts.

WARNING: Risk of serious injury. Always wear safety glasses while cutting and drilling.

IMPORTANT! Leave this manual for the end user.

Read these instructions before installing or using this product. Keep these instructions in a safe location for future reference.

These instructions can also be found at www.kohler.com

• Walls must be within 3/8” (10 mm) of plumb. This unit will not function properly if the walls are more than 3/8” (10 mm) out-of-plumb.

• Confirm the door and glass panels will not contact any objects when opened.

• Cover the drain with tape to avoid loss of small parts.

• Follow the silicone sealant manufacturer’s instructions for application and curing time.

• Perform this installation with two people.

3/32", 5/32"

5/16" Masonry Bit for Tile

Masking Tape

1222162-01** 1222166-02**[31" (787 mm)]

Door Panel

1013487-03

Service Seal (Not Included)

5/16"

Tin SnipsRubber Mallet

1223352-01

Fixed Panel Seal

1226628**

Hinge Kit

1226627**

Slide Kit

1226599**

Wall Mount Bracket Kit

[36" (914 mm)]

1035917**

Handle

8-18 X 5/8"

1048208-AB

Screw

1077762

Anchor

32 Teeth Per Inch Blade

100% Silicone Sealant

1222162-01**

Fixed Panel

1223355-01

End Cap

1224903-01**

U-Channel

1223351-01 1223351-02

Threshold Seal

[28-5/16" (719 mm)] [23-5/16" (592 mm)]

1224612**

Spacer

1270824-01** 1270824-02**

Threshold

1048208-C

Screw

8-18 X 7/8"

1048208-D

Screw

8-18 X 1-1/2"

[37" (940 mm)] [31" (787 mm)]

Determine which side of the door will open. A right

1 2

side pivot is shown below. The handle installs on the showerhead side and the

pivot installs on the side opposite the showerhead.

Top View

Right Pivot

Showerhead

Strike Side

Handle

Pivot Side

Left side pivot shown below. A left side pivot is shown throughout the instructions.

The handle installs on the showerhead side and the pivot installs opposite the showerhead.

Top View

Left Pivot

Showerhead

Pivot Side

Strike Side

Handle

Measure distance “A.” Mark and cut the threshold

1/16” (2 mm) or the width of a saw blade less than “A.” Dry fit the threshold.

If needed, file the ends to match the corners and remove burrs.

Tape Measure

1/16" (2 mm)

Cut here.

Threshold

"A" Mark

Position the threshold 1/4” (6 mm) from the front of the

ledge. Mark the location. Remove and apply silicone sealant in the channel on the

bottom of the threshold. Install the threshold on the ledge, tight against the wall

with the showerhead.

Showerhead Side

Threshold

1/4" (6 mm)

Threshold

Confirm the black insert is in place in the U-channel.

If needed file the end of the U-channel to align with the corner wall contour.

Install the U-channel on the pivot side of the threshold.

U-Channel

Pivot Side

Side View

Insert

Outside of Shower

Position gaskets #1222949, on the wall mount bracket and wall mount plate. Confirm the gaskets are correctly oriented.

On the side opposite the Clean Coat label, position the wall mount bracket. Install the wall mount plate to the fixed panel and secure. Install the clear plastic seal, leaving a 1/2” (13 mm) gap at the bottom.

Seal

Label

Wall Mount Bracket

5/32"

Wall Mount Plate

Gasket #1222949

1/4-20 X 1/2"

Position gaskets #1222950 on the back plate and hinge

bracket. Confirm the gaskets are correctly oriented. On the fixed panel, position the back plate on the wall

mount bracket side and hinge bracket on the CleanCoat label side and loosely secure.

Label

Back Plate

5/32"

Gasket #1222950

Hinge Bracket

1/4-20 X 1/2"

Position the gaskets on the back plate and slider

assembly. Position the slider assembly on the CleanCoat label side

of the door panel, pin oriented downward. Attach the back plate with a 1/4-20 x 3/4” fastener.

Tighten with a 5/32” hex wrench. Confirm the bushings are installed in the pivot hinge.

Reinstall the bushings if needed.

x2x2

Door Panel

Outside of Shower

Bushing

5/32"

Slider Assembly

1/4-20 X 3/4"

Back Plate

Gaskets

Label

IMPORTANT: It is critical that the brackets are

correctly located. Measure the position of each bracket. Each dimension X

and each dimension Y should match. Adjust the brackets as needed and securely tighten.

Door Panel

Fixed Panel

YYY

With a partner, position the fixed panel in the

U-channel. Plumb the fixed panel using a level. Mark the locations

of the four wall mount bracket screw holes with a nail or other sharp object, using the bracket holes as a template. Remove the fixed panel and place it on a piece of cardboard or other protective material.

U-Channel

1220848-2-D

At each of the four marks, drill a 5/16” hole with a drill

11 12

bit appropriate for the wall material. Install an anchor in each hole. Clean the surface of the shower thoroughly to avoid

damage.

Apply silicone sealant along the entire length on the inside of the U-channel.

Side View

Sealant

Install the fixed panel in the U-channel. Secure the wall

mount brackets to the wall. Apply a dab of silicone sealant to the back of the plug,

then tighten the screws while maintaining level. Press the end cap into the U-channel end. Adjust the

seal tight against the wall to cover any gaps.

Seal

Measure the distance “B” from the wall to the front of

the hinge location at each hinge. Subtract 1-3/8” (35 mm) from “B” to determine

dimension “C.” Write “C” down.

Top View

Showerhead

Loosen the silver setscrew on the bottom of the slider

assembly. Adjust the front of each slider assembly to ”C.“ On both slider assemblies, tighten the silver setscrew

only.

3/32"

U-Channel

Install the threshold seal to the door panel, with the leg on the side opposite the slider assembly.

Leave a 1/2” (13 mm) gap on the handle side of the door panel.

Sealant

U-Channel

With a partner, position the door panel with the hinge

and pivot aligned. Install the pivot pins. Position the plastic washer on the screws. While

holding the pin in place from above, secure the pins with the screws from below. Tighten using a Phillips screwdriver.

End Cap

8-18 X 1-1/2"

Remove the tape cover from the adhesive on the spacer

1816

block. Install the spacer block on the showerhead side of the

threshold, tight against the threshold, long side against the wall. Move the wall jamb and strike jamb into place against the spacer block.

B - 1-3/8" (35 mm) = C

Front Edge of Hinge

Slide the bulb seal into the channel in the strike jamb

from the top. Close the door. While one person holds the strike jamb and wall jamb in

place, close the door and visually align the strike jamb with the door. Adjust as needed.

Bulb Seal

Top View

Open the door.

Mark the three wall jamb slot locations with a nail or other sharp object using the slots as a template.

Remove the strike jamb and wall jamb and set them aside.

1/2" (13 mm)

Threshold Seal

Drill 5/16” holes at each mark. Install the provided anchors. Clean the surface of the shower to avoid damage.

Inside of Shower

Leg

Pivot Pin

Tape Cover

Long Side

Washer

8-32 X 1/2"

22 2321 24 25

Move the wall jamb back into place. Secure the wall jamb with three #8-18 x 1-1/2” screws

in the slotted holes.

Install the four #8-18 x 5/8” adjustment screws into the hole locations shown.

These screws allow the strike jamb to be adjusted out from the wall jamb.

Spacer Block

Move the strike jamb into place and secure it to the wall jamb using four #8-18 x 7/8” screws.

While tightening, confirm the adjustment screw screwheads align with the holes in the strike jamb.

Slot

Snap the strike jamb seal into place.

Bulb Seal

Confirm the door panel is correctly aligned with the strike jamb.

The edge of the door panel should contact the bulb seal and strike jamb seals (see the arrows) when closed. The door panel should align evenly with the strike jamb along the entire length.

Steps 27 and 28 provide adjustment instructions. When adjustment is complete, tighten the black screw in the slider assembly.

Wall

Wall Jamb

8-18 X 1-1/2"

The door panel should contact the strike jamb seal

27 2826 29

when closed. If the wall is out-of-plumb, use the adjustment screws

to align the strike jamb with the door panel. To adjust the strike jamb toward the door panel, loosen

the #8-18 x 7/8” attachment screws. Then adjust the #8-18 x 5/8” screws outward as needed.

The door panel should contact the bulb seal when closed. Correct orientation is shown from above.

To adjust the wall and strike jambs along the wall, loosen the screws in the slots at the areas the door is out of alignment.

Reposition the jambs, confirm alignment, and retighten the screws at each location.

Jamb

8-18 X 5/8"8-18 X 5/8"

Strike Jamb

Assemble and install the door handles as shown, so the logo is to the outside.

Handtighten the handles so the logo is properly oriented.

Adjustment Screws

8-18 X 7/8"

Strike Jamb Seal

If the strike jamb seal was removed for adjustments,

reinstall it now. Apply silicone sealant as shown. Apply a bead of sealant along the entire length of the

wall seal to wall seam on the inside of the shower (not shown).

Top View

Side View

3/32"

Slotted Hole

Symptom: Alignment Recommended Action

1. There is a gap between the threshold and the wall on the showerhead side.

Symptom: Alignment Recommended Action

1. The wall jamb and strike jamb are out-of-plumb. A. Determine whether the top or bottom of the jambs are closer to the wall, and then adjust the adjustment screws out where the jambs are furthest

2. There is a gap between the fixed panel and the wall. A. Push the seal on the wall side of the fixed panel tight against the wall.

3. The wall is not plumb on the fixed panel side of the installation. A. Push the seal on the wall side of the fixed panel tight against the wall.

4. The door panel does not touch the bulb seal along its entire length.

5. The door panel does not touch the bulb seal when closed. A. Adjust the strike jamb closer to the door panel following the instructions for side-to-side adjustment or width adjustment.

6. The door panel does not align parallel to the strike jamb. The top or bottom are closer.

Symptom: Water Leaks Recommended Action

1. Water leaks between the door panel and fixed panel. A. When showering, make sure the fixed panel is against the showerhead wall.

A. Move the threshold tight against the wall on the showerhead side. The U-channel will cover the gap on the pivot side.

from the door following the instructions.

B. While a partner holds the fixed panel in place, carefully loosen the screws on the L brackets and adjust the door as needed. Tighten the screws. C. Shim the bracket to account for the out-of-plumb condition.

A. Adjust the strike jamb closer to the door panel following the instructions.

A. Determine whether the top or bottom of the door panel is closer to the wall, and then adjust the #8-18 x 5/8” adjustment screws following the

instructions.

B. Install the optional door seal, #1013487-03. Order the seal by calling 1-800-4KOHLER or visiting www.kohler.com/serviceparts.

Spacer

Handle

Logo

Setscrew

Outside of Shower

Warranty

ONE-YEAR LIMITED WARRANTY KOHLER plumbing products are warranted to be free of defects in material and workmanship for one year from date of

installation. Kohler Co. will, at its election, repair, replace or make appropriate adjustment where Kohler Co. inspection discloses any such

defects occurring in normal usage within one (1) year after installation. Kohler Co. is not responsible for removal or installation costs. Use of in-tank toilet cleaners will void the warranty.

To obtain warranty service contact Kohler Co. either through your Dealer, Plumbing Contractor, Home Center or E-tailer, or by writing Kohler Co., Attn.: Customer Care Center, 444 Highland Drive, Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER (1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within Mexico, or visit www.kohler.com within the USA, www.ca.kohler.com from within Canada, or www.mx.kohler.com in Mexico.

IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. KOHLER CO. AND/OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states/provinces do

not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of special, incidental or consequential damages, so these limitations and exclusions may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state/province to state/province.

This is Kohler Co.’s exclusive written warranty.

2. Water leaks between the strike jamb and the door panel. A. Adjust the strike jamb closer to the door panel.

3. Water leaks under the threshold. A. Check for proper silicone sealant application. Apply additional silicone sealant in the leak location.

4. Water leaks around the wall jamb area. A. Check for proper silicone sealant application. Apply additional silicone sealant in the leak location.

5. Water leaks over the threshold. A. Confirm the seal on the bottom of the door jamb is properly installed. Install or adjust as needed.

Symptom: Operation (open/close) Recommended Action

1. The bottom of the door rubs on the threshold when opened or closed.

A. While a partner holds the door panel in place, carefully loosen the black and silver setcrews in the underside of the top slider assembly. Lift the

door panel and retighten the black setscrew. Once the door adjustment is acceptable, tighten the silver setscrew to maintain the adjustment.

ohler Co

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