Kodak X-Omat M35-A Service Manual
Supersedes 635817 and 635038
INSTALLATION INSTRUCTIONS
for the
Publication No. 981159
September 1992
12/88
KODAK
M35 and M35A
X-OMAT Processors
Eastman Kodak Company, 1992
H112_0089AC
PLEASE NOTE
The information contained herein is based on the experience and knowledge relating to the subject matter gained by
Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express
or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or
special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or
other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic discharge. Use
caution to prevent damage during all service procedures.
Related Publications for the M35 and M35A Processors
This publication is part of a series of instruction books that provide technical support information on the KODAK
M35 and M35A
X-OMAT Processors. It is recommended that these publications be kept in the binder provided.
If an individual book is misplaced or destroyed, order another copy from your Eastman Kodak Representative
using the Publication Part Numbers below.
COMPLETE
BINDER
981797
OPERATOR
MANUAL
SITE SPECS
981157
INSTALLATION
INSTRUCTIONS
981159
SERVICE
MANUAL
981777981158
Special Tools Required
Only qualified personnel should install this processor. The following tools are required:
PARTS LIST
981778
H112_9002BC
Part No. Description
TL-2431 Air Meter
TL-1434 Level - approximately 30 cm (12 inches)
TL-1481 Potentiometer Adjusting Tool
2 981159
Table of Contents
Description Page
Electrostatic Discharge ......................................................................................................................................... 4
Unpacking the Processor...................................................................................................................................... 5
Preparing the Processor for Installation ............................................................................................................. 8
Installing the Feed Shelf, the Detector Crossover Assembly, and the Developer Rack................................. 8
Adjusting the Feed Shelf ................................................................................................................................ 11
Changing to 50 Hz Operation......................................................................................................................... 12
Installing the Processor......................................................................................................................................13
Installing the Processor onto a Base ............................................................................................................. 13
Installing the Processor Through a Wall........................................................................................................ 14
Leveling the Processor...................................................................................................................................16
Installing Seismic Brackets............................................................................................................................. 17
Connecting the Plumbing ................................................................................................................................... 18
Connecting the Replenishment Tanks to the Replenishment Pump ............................................................. 19
Installing the Silver Recovery Unit .................................................................................................................... 20
Environmental Requirements ............................................................................................................................. 21
Connecting the Exhaust Hose ........................................................................................................................ 21
Checking the Ventilation................................................................................................................................. 22
Connecting the Main Power for an M35A Processor, 120 Volts Only ........................................................... 24
Connecting the Power Cord on an M35 Processor, 220 Volts Only.............................................................. 25
Circuit Diagrams .................................................................................................................................................. 29
Preparing the Processor for Use ....................................................................................................................... 31
Checking the Tubing Clamps, Tanks, and Racks .......................................................................................... 31
Filling the Tanks.............................................................................................................................................. 32
Checking the Replenishment Flow Rates ...................................................................................................... 34
Adjusting the Replenishment Pump ............................................................................................................... 36
Installing the Racks......................................................................................................................................... 37
Checking the Operation of the Processor...................................................................................................... 38
New Equipment Warranty ................................................................................................................................... 41
Publication Change Table................................................................................................................................... 42
981159 3
Electrostatic Discharge
Overview Preventive Measures
ESD--electrostatic discharge--is a primary source of: • Always look for an ESD warning label before doing
any procedure involving static-sensitive
• product downtime
• lost productivity
• costly repairs
While one cannot feel a static charge of less than
3,500 volts, as few as 30 volts can damage or
destroy essential components in electronic
equipment.
Effective ESD control requires following these static-sensitive components. Always make certain
guidelines. that the clip remains attached to a properly
Personnel Awareness
Everyone within the organization needs to be aware
of ESD, because partial ESD control is no ESD
control at all. Please note:
• ESD is a primary source of
frustrating equipment failures and
intermittent malfunctions.
• ESD affects productivity and
profitability.
• ESD can be controlled.
components such as circuit boards. All
static-sensitive components are marked with bright
graphic labels, which frequently include
instructions. Follow all label instructions.
• If the work area is carpeted, spray the carpet with
an antistatic solution. In low-humidity
environments, spray carpets periodically with an
antistatic preparation, available at local stores.
• Wear a grounding strap when handling
grounded, unpainted, clean surface.
• Repair static-sensitive components at an
ESD-protected work station or use a portable
grounding mat. For help in setting up an
ESD-protected work station, contact your Kodak
representative.
• When moving static-sensitive components from one
area to another, insert and transport the
components in ESD-protective packaging.
Transparent antistatic bags are available from a
variety of manufacturers and will help shield
components from ESD damage.
General Precautions
• Do not store trash near static-sensitive equipment.
• Do not place plastic materials near electronic
components. Trash-can liners and styrofoam cups
generate static electricity, which can damage or
destroy electronic components.
4 981159
Unpacking the Processor
[1] Remove the PACKING CARTON.
[2] Remove and keep the boxes and bags of
parts.
[3] Check the parts with the Packing List as you
unpack.
[4] Remove the:
• TOP COVER
• 2 SIDE PANELS
• PACKING MATERIAL
• DETECTOR CROSSOVER ASSEMBLY
• 2 CROSSOVER ASSEMBLIES
• DRYER ASSEMBLY
• 3 RACKS
RACK (3)
CROSSOVER
ASSEMBLY (2)
DRYER
ASSEMBLY
FEED SHELF
DETECTOR
CROSSOVER
ASSEMBLY
PACKING MATERIAL
SHIPPING
BASE
H112_0066CCA
H112_0066CC
H112_0120BCA
H112_0120BA
981159 5
[5] From the DRYER ASSEMBLY, remove the:
• top and bottom COVERS
• PACKING MATERIAL
[6] Install the top and bottom COVERS on the DRYER ASSEMBLY.
Avoid lifting the HEAT EXCHANGERS when removing the PACKING MATERIAL from inside the
TANKS or the fittings may crack.
[7] Carefully remove the PACKING MATERIAL from the TANKS.
COVER
DRYER ASSEMBLY
HEAT EXCHANGER (2)
PACKING MATERIAL
TANK (3)
H112_0064BCB
H112_0064BA
H112_0119BCA
H112_0119BA
6 981159
Checking the Parts
[1] Before starting the processor installation, check that you have all the parts listed below.
Packed In or Prepack Box Quantity
Is Already On the Processor Quantity
Cover Assembly 1
Side Panel Assembly 2
Detector Crossover Assembly 1
Fixer/Wash Crossover Assembly 1
Developer/Fixer Crossover Assembly 1
Developer Rack Assembly 1
Fixer Rack Assembly 1
Wash Rack Assembly 1
Bin - Receiving 1
Deflector - Bin 1
Feed Shelf Assembly 1
Gasket - Light Lock 1
Manual Binder 1
Support - Rack 1
Weir - Developer, red 1
Weir - Fixer, blue 1
Weir - Wash, beige 1
Dryer Rack Assembly 1
Wrapped in Paper Quantity
Cover - Evaporation 2
Guard - Splash 1
Tray - Drip 1
Prepack Plastic Bag Prepack Plastic Bag
for an M35A Processor Quantity for an M35 Processor Quantity
Bolt - Hook 2 Bolt - Hook 2
Cartridge - Filter 1 Bracket - Strain Relief, 220 volt only 1
Clamp - Hose, large 2 Cartridge - Filter 1
Clamp - Hose, small 6 Clamp - Hose, large 2
Elbow - Exhaust 1 Clamp - Hose, small 6
Elbow - Hose 1 Elbow - Hose 1
Fastener - Bin 2 Fastener - Bin 2
Guide - Film, right 1 Guide - Film, right 1
Nut - No. 8, 32 3 Nut - No. 8, 32 3
Nut - No. 10, 32 4 Nut - No. 10, 32 4
Plate - Floor 4 Plate - Floor 4
Receptacle - Polarized 1 Relief - Strain, 220 volt only 1
Screw - No. 8, 32 x 5/16 1 Screw - No. 8, 32 x ⁄
Screw - No. 8, 32 x ⁄
Screw - No. 10, 32 x ⁄
Screw - No. 10, 32 x ⁄
3
8
3
8
1
2
3 Screw - No. 10, 32 x ⁄
2 Screw - No. 10, 32 x ⁄
4 Sprocket - 19-Tooth, 50 Hz 1
3
8
3
8
1
2
Sprocket - 19-Tooth, 50 Hz 1 Strainer Assembly 2
Strainer Assembly 2 Strip - Data 1
Washer - Flat 4 Washer - Flat 4
Washer - Hook 2 Washer - Hook 2
Washer - Lock, No. 8 3 Washer - Lock, No. 8 3
Washer - Lock, No. 10 6 Washer - Lock, No. 10 7
Washer - No. 8 3 Washer - No. 8 3
Washer - No. 10 6 Washer - No. 10 7
Tie - Wire 2
3
3
4
981159 7
Preparing the Processor for Installation
Installing the Feed Shelf, the Detector Crossover Assembly, and the Developer Rack
[2] Install the:
• FILM GUIDE
Do not overtighten the SCREWS.
[1] Install the:
• FEED SHELF
• 4 WASHERS - No. 10
• 4 LOCK WASHERS - No. 10
• 4 SCREWS - No. 10, 32 x ⁄
FEED SHELF
1
2
SCREW (3)
• 3 SCREWS - No. 8, 32 x ⁄
• 3 WASHERS - No. 8
• 3 LOCK WASHERS - No. 8
• 3 NUTS - No. 8, 32
[3] Install the DEFLECTOR in the RECEIVING
BIN.
[4] Install the RECEIVING BIN on the processor
using the 2 BIN FASTENERS.
3
8
H112_0113BCB
H112_0113BA
RECEIVING
BIN
FILM GUIDE
LOCK WASHER (4)
BIN FASTENER (2)
SCREW (4)
TOP COVER
DEFLECTOR
WASHER (4)
H112_0151BCA
H112_0151BC
8 981159
[5] Install the 3 WEIRS.
[6] Install the RACK SUPPORT on the non-drive
side of the processor with the 2 No. 10
WASHERS, LOCK WASHERS, and
SCREWS.
WEIR (3)
[7] Install the DEVELOPER RACK.
[8] Pull the RACK SUPPORT to the non-drive
side of the processor.
[9] Check the clearance by removing the WEIRS
and the DEVELOPER RACK.
[10] Move the RACK SUPPORT, if necessary.
[11] Tighten the 2 SCREWS on the RACK
SUPPORT.
[12] Install the DEVELOPER RACK, the WEIRS,
and the DETECTOR CROSSOVER
ASSEMBLY.
SCREW (2)
LOCK
WASHER (2)
WASHER (2)
O-RING
RACK
SUPPORT
H112_0146CCB
H112_0146CA
SCREW (2)
RACK
SUPPORT
WEIR (3)
DEVELOPER RACK
DETECTOR
CROSSOVER
ASSEMBLY
H112_0150DCA
H112_0150DA
981159 9
Adjusting the Feed Shelf
1.5 mm
(0.06 in.)
H112_0090AA
H112_0090ACA
GUIDE
FILM
SHELF
FEED
SCREW (4)
ROLLERS
CROSSOVER
DETECTOR
NIP
film entry path
[1] Adjust the height of the FEED SHELF to
approximately 1.5 mm (0.06 or 1/16 in.) below
the NIP of the DETECTOR CROSSOVER
ROLLERS.
(a) Loosen the 4 SCREWS.
(b) Adjust the FEED SHELF for the correct
height by moving the FEED SHELF up
or down.
(c) Insert a sheet of 35 x 43 cm film into
the NIP of the DETECTOR
CROSSOVER ROLLERS.
[2] Use the edges of the film to align the FILM
GUIDE with the DETECTOR CROSSOVER
ROLLERS for squareness.
[3] Tighten the 4 SCREWS.
FEED SHELF
FILM GUIDE
H112_0113BCB
H112_0113BA
LOCK WASHER (4)
SCREW (4)
SCREW (3)
WASHER (4)
10 981159
Changing to 50 Hz Operation
[1] Loosen the 2 SCREWS and remove the drive [10] Check that the DRIVE CHAIN does not touch
SIDE PANEL. the MOUNTING PLATE.
[2] Remove the 2 GUARD SCREWS and the
CHAIN GUARD.
[3] Loosen the 4 MOUNTING SCREWS.
[4] Remove the DRIVE CHAIN.
Do not overtighten the MOUNTING
SCREWS. Tighten only until the
[5] Loosen the SETSCREW.
[6] Remove the existing 16-TOOTH SPROCKET
from the MOTOR SHAFT.
RUBBER ISOLATORS, not shown, on
the MOUNTING SCREWS are partially
seated.
[7] Install the new 50 Hz 19-TOOTH SPROCKET
on the MOTOR SHAFT.
[8] Tighten the SETSCREW.
[9] Install the DRIVE CHAIN.
DRIVE CHAIN
SETSCREW
[11] Tighten the 4 MOUNTING SCREWS.
[12] Install the CHAIN GUARD and the 2 GUARD
SCREWS.
[13] Install the SIDE PANEL.
SCREW (2)
SIDE
PANEL
MOUNTING PLATE
16-TOOTH SPROCKET
MOTOR SHAFT
MOUNTING SCREWS (4)
CHAIN
GUARD
GUARD
SCREW (2)
H112_0149DCA
H112_0149DA
981159 11
Installing the Processor
H112_0148CA
H112_0148CCA
PROCESSOR
LEVELING
SCREW
(4)
MOUNTING
STAND
Installing the Processor onto a Base
The processor weighs 90 kg (200 lb).
Use qualified personnel to install this
processor.
[1] Remove the processor from the SHIPPING
BASE. See the illustration on page 5.
[2] Remove the 4 LEVELING SCREWS from the
processor.
[3] Install the processor on a stable, flat surface
or on a KODAK
Stand, CAT No. 808 1176.
[4] Install the LEVELING SCREWS through the
MOUNTING STAND or the stable, flat
surface.
M35
X-OMAT Mounting
12 981159
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