Publication No. 981900
Supersedes September 1992
INSTALLATION INSTRUCTIONS
for the
September 1996
Kodak
M35-M and M35A-M
X-Omat
H112_0008AC
PROCESSORS
© Eastman Kodak Company
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be liable
for any loss or damage, including consequential or special damages, resulting fromany useof
this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Warning
To avoid hazardous conditions, keep floors and floor coverings around your
associated drains clean and dry at all times. Any accumulation of fluids from mixing tanks, drain lines, etc, should
be cleaned upimmediately. In the eventof an accumulationof liquid dueto backup, overflow, or other malfunctions
of the drain associated with your
Kodak X-Omat
PROCESSOR, call a plumber or other contractor to correct any
problem with the drain. Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain
connected to or associated with a
Kodak X-Omat
PROCESSOR. Such drains are the sole responsibility of the
customer.
Kodak X-Omat
PROCESSOR and
Related Publications for the M35-M and M35A-M PROCESSORS
This publication is part of a series of instruction books that provides technical support information on the
M35-M and M35A-M
X-Omat
PROCESSORS. If you need an adiitionalor replacement publication,order it through
your Eastman Kodak Representative using the Publication Part Numbers below.
COMPLETE
BINDER
981903
OPERATOR
MANUAL
SITE SPECS
981157
INSTALLATION
INSTRUCTIONS
981900
SERVICE
MANUAL
981901981799
PARTS LIST
981902
H112_9003BC
Special Tools Required
Only qualified personnel should install this PROCESSOR. The following tools are required:
Kodak
Part No. Description
TL-2431 Air Meter
TL-1434 Level - approximately 30 cm (12 in.)
TL-1481 Potentiometer Adjusting Tool
1C7639 For M35A-M Processors only, Turnaround Adjustment Tool
2 September 1996 – 981900
Table of Contents
Description Page
Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unpacking the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Preparing the PROCESSOR for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installing the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connecting the Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connecting the REPLENISHMENT TANKSto the REPLENISHMENT PUMPSandthe SILVER
RECOVERY UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting the Main Power for an M35A-M PROCESSOR, 120 Volts Only . . . . . . . . . . 22
Connecting the POWER CORD on an M35-M PROCESSOR, 220 Volts Only . . . . . . . . . 23
Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Preparing the PROCESSOR for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Installing the FEED SHELF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Adjusting the FEED SHELF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installing the DEVELOPER RACK and the DETECTOR CROSSOVER AY . . . 10
Installing the PROCESSOR onto a Flat Surface . . . . . . . . . . . . . . . . . . . . . . . 11
Installing the PROCESSOR Through a Wall . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Leveling the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installing SEISMIC BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connecting the EXHAUST HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Checking the Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Checking the Tubing CLAMPS, TANKS, and RACKS . . . . . . . . . . . . . . . . . . . . 26
Filling the TANKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Removing the REPLENISHMENT PUMP TIMER, for Very Low Volume Use Only 28
Checking the Replenishment Flow Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Adjusting the REPLENISHMENT PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installing the RACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Checking the Operation of the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Adjusting the Speed of the MAIN DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . 36
981900 – September 1996 3
INSTALLATION INSTRUCTIONS
Section 1: Electrostatic Discharge
Overview
ESD - electrostatic discharge - is a primary source of:
• product downtime
• lost productivity
• costly repairs
While one cannot feel a static charge of less than 3,500 volts, as few as 30 volts can damage or destroy
essential components in electronic equipment.
Preventive Measures
• Always look for an ESD warning label before doing any procedure involving static-sensitive
components such as CIRCUIT BOARDS. All static-sensitive components are marked with bright
graphic labels, which frequently include instructions. Follow all label instructions.
• Wearagrounding strap when handling static-sensitivecomponents. Always make certainthatthe
clip remains attached to a properly grounded, unpainted, clean surface.
• Repairstatic-sensitive components at an ESD-protected work station oruse a portable grounding
mat. For help in setting up an ESD-protected work station, contact your Kodak representative.
• When moving static-sensitive components from one area to another, insert and transport the
components in ESD-protective packaging. Transparent antistatic bags are availablefromavariety
of manufacturers and will help shield components from ESD damage.
4 September 1996 – 981900
Section 2: Unpacking the PROCESSOR
[1] Remove the PACKING CARTON.
[2] Remove and keep the bags of parts, loose parts,
[3] During the unpacking, check the parts with the
CROSSOVER
ASSEMBLY (2)
DRYER
ASSEMBLY
[4] Remove:
Unpacking the PROCESSOR
and wrapped parts.
Packing List.
• TOP COVER
• 2 SIDE PANELS
• PACKING MATERIAL
• DETECTOR CROSSOVER ASSEMBLY
• 2 CROSSOVER ASSEMBLIES
• DRYER ASSEMBLY
• 3 RACKS
• installation and operator publications
RACK (3)
FEED SHELF
DETECTOR
CROSSOVER
ASSEMBLY
H112_0066CCA
H112_0066CC
PACKING MATERIAL
SHIPPING
BASE
H112_0186BCA
H112_0186BA
981900 – September 1996 5
INSTALLATION INSTRUCTIONS
COVER
DRYER ASSEMBLY
H112_0064BCB
H112_0064BA
[5] From the DRYER ASSEMBLY, remove the:
• top and bottom COVERS
• PACKING MATERIAL
[6] Install the top and bottom COVERS on the DRYER ASSEMBLY.
[7] Carefully remove the PACKING MATERIAL from the TANKS.
[8] Before you start the PROCESSOR installation, check that you have all the parts listed on Page 6.
[9] Remove dust from the TANKS, the RACKS, the CROSSOVER ASSEMBLIES, and the DRYER SECTION by
rinsing with water. Wipe dry with a soft, clean cloth.
Packed In Top of Packing Carton Quantity
Bin - Receiving 1
Deflector - Bin 1
Feed Shelf Assembly 1
Gasket - Light Lock 1
Weir - Developer, red 1
Weir - Fixer, blue 1
Weir - Wash, beige 1
Wrapped in Paper Quantity
Cover - Evaporation 2
Guard - Splash 1
Tray - Drip 1
Packed In or Is Already On the
Processor Quantity
Cover Assembly 1
Side Panel Assembly 2
Detector Crossover Assembly 1
Fixer/Wash Crossover Assembly 1
Developer/Fixer Crossover Assembly 1
Developer Rack Assembly 1
Fixer Rack Assembly 1
Wash Rack Assembly 1
Dryer Rack Assembly 1
Installation and Operator Publications 2
6 September 1996 – 981900
Unpacking the PROCESSOR
Prepack Plastic Bag for an M35A-M
Processor Quantity
Bolt - Hook 2
Cartridge - Filter 1
Clamp - Hose, large 2
Clamp - Hose, small 6
Elbow - Exhaust 1
Elbow - Hose 1
Fastener - Bin 2
Guide - Film, right 1
Nut - No. 8-32 3
Nut - No.1⁄4 -20
Plate - Floor 4
Receptacle - Polarized 1
Screw - No. 8-32 x5⁄
Screw - No. 8-32 x3⁄
Screw - No. 10-32 x3⁄
Screw - No. 10-32 x1⁄
16
8
8
2
Sprocket - 19-Tooth, 50 Hz 1
Strainer Assembly 2
Washer - Flat 4
Washer - Hook 2
Washer - Lock, No. 8 3
Washer - Lock, No. 10 6
Washer - No. 8 3
Washer - No. 10 6
Prepack Plastic Bag for an M35-M
Processor Quantity
Bolt - Hook 2
Bracket - Strain Relief, 220 volt only 1
Cartridge - Filter 1
Clamp - Hose, large 3
Clamp - Hose, small 6
Elbow - Hose 1
Fastener - Bin 2
Guide - Film, right 1
Nut - No. 8-32 3
4
Nut - No.1⁄4 -20
4
Plate - Floor 4
Relief - Strain, 220 volt only 1
1
3
2
4
Screw - No. 8-32 x3⁄
Screw - No. 10-32 x3⁄
Screw - No. 10-32 x1⁄
8
8
2
Sprocket - 19-Tooth, 50 Hz 1
3
3
4
Strainer Assembly 2
Strip - Data 1
Tie - Wire 2
Washer - Flat 4
Washer - Hook 2
Washer - Lock, No. 8 3
Washer - Lock, No. 10 7
Washer - No. 8 3
Washer - No. 10 7
981900 – September 1996 7
INSTALLATION INSTRUCTIONS
Section 3: Preparing the PROCESSOR for Installation
Installing the FEED SHELF
FEED SHELF
LOCK WASHER (4)
SCREW (4)
BIN FASTENER (2)
RECEIVING
BIN
Caution
Do not overtighten the SCREWS.
[1] Install the:
• FEED SHELF
• 4 WASHERS - No. 10
• 4 LOCK WASHERS - No. 10
TOP COVER
DEFLECTOR
WASHER (4)
H112_0193BCA
H112_0193BA
H112_0174BCA
H112_0174BC
• 4 SCREWS - No. 10-32 x1⁄
2
[2] Install the DEFLECTOR in the RECEIVING BIN.
[3] Install the RECEIVING BIN on the PROCESSOR using the 2 BIN FASTENERS.
8 September 1996 – 981900
Preparing the PROCESSOR for Installation
Note
If you are using a LIGHTTIGHT FEED TRAY, you cannot feed 2 sheets of 18 x 24 cm film side-by-side.
Adjusting the FEED SHELF
[1] Adjust the height of the FEED SHELF to
approximately1.5 mm (0.06 or 1/16in.)belowthe
NIP of theDETECTORCROSSOVER ROLLERS.
1.5 mm
(0.06 in.)
film entry path
FEED
SHELF
SCREW (4)
NIP
DETECTOR
CROSSOVER
ROLLERS
H112_0090ACB
H112_0090AA
(a) Loosen the 4 SCREWS.
(b) Adjust the FEED SHELF for the correct
height by moving the FEED SHELF up or
down.
(c) Inserta sheet of 35 x43cmfilm into the NIP
of the DETECTOR CROSSOVER
ROLLERS.
[2] Use the edges of the film to align the FEED
SHELF with the DETECTOR CROSSOVER
ROLLERS for squareness.
[3] Tighten the 4 SCREWS.
FEED SHELF
LOCK WASHER (4)
SCREW (4)
WASHER (4)
H112_0193BCA
H112_0193BA
981900 – September 1996 9
INSTALLATION INSTRUCTIONS
Installing the DEVELOPER RACK and the DETECTOR CROSSOVER AY
WEIR (3)
SCREW (2)
RACK
SUPPORT
DEVELOPER RACK
DETECTOR
CROSSOVER
ASSEMBLY
H112_0150DCA
H112_0150DA
[1] Install the 3 WEIRS.
[2] Install the DEVELOPER RACK.
[3] Loosen the 2 SCREWS and pull the RACK SUPPORT to the nondrive side of the PROCESSOR.
[4] Check the clearance by removing the WEIRS and the DEVELOPER RACK.
[5] If necessary, move the RACK SUPPORT.
[6] Tighten the 2 SCREWS on the RACK SUPPORT.
[7] Install:
• DEVELOPER RACK
• WEIRS
• DETECTOR CROSSOVER ASSEMBLY
10 September 1996 – 981900
Section 4: Installing the PROCESSOR
Installing the PROCESSOR onto a Flat Surface
PROCESSOR
Installing the PROCESSOR
Warning
ThePROCESSORweighs90kg(200 lb). Usequalified
personnel to install this PROCESSOR.
[1] Remove the PROCESSOR from the SHIPPING
BASE. See the figure at the bottom of Page 5.
[2] Remove the 4 LEVELING SCREWS from the
PROCESSOR.
[3] Install the PROCESSOR on a stable, flat surface
or on a
STAND, CAT No. 808 1176.
[4] Install the LEVELING SCREWS through the
MOUNTING STAND or the stable, flat surface.
Kodak
M35/M43
X-Omat
MOUNTING
LEVELING
SCREW
(4)
981900 – September 1996 11
MOUNTING
STAND
H112_0148CCA
H112_0148CA
INSTALLATION INSTRUCTIONS
H112_0129CA
Dark Room
5 cm
(2 in.)
Offset
56 cm
(22 in.)
Opening
in wall
46 cm
(18 in.)
Plywood
opening
Leave flexibility
in this dimension
to allow for
leveling
of processor
H112_0129CCA
GASKET
LIGHT LOCK
cover wall opening
frame, large enough to
20 mm (0.75 in.) plywood
Installing the PROCESSOR Through a Wall
Wall Installation with the RECEIVING BIN through
the Wall
Dark Room
20 cm
(8 in.)
Offset
LIGHT LOCK
GASKET
71 cm
(28 in.)
Opening
in wall
46 cm
(18 in.)
Plywood
opening
Wall Installation with the FEED SHELF through the
Wall
Leave flexibility
in this dimension
to allow for
leveling
of processor
Note
The PROCESSOR may be installed with either the FEED SHELF or the RECEIVING BIN through the wall.
20 mm (0.75 in.)
plywood frame,
large enough to
cover wall opening
H112_0128CCA
H112_0128CA
12 September 1996 – 981900