Kodak Ektalite 500, Ektalite 1000, Ektalite 1500, Ektalite 2000 Service Manual

Publication No. SM5766-1

23JUL01

Supersedes SM5766 -1

13MAY97

SERVICE MANUAL

for the

Kodak Ektalite 500 PROJECTOR

PROJECTORS

Service Code: 5766

A091_4000BA

WIRE ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Removal for the LOWER HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation for the LOWER HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Removal for the FAN SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Installation for the FAN SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 10

Removal for the MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installation for the MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Removal for the WORM PULLEY and MECHANISM BELT . . . . . . . . . . . . . 13

Installation for the WORM PULLEY and MECHANISM BELT . . . . . . . . . . . 14

Removal for the THERMAL FUSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 15

Installation for the THERMAL FUSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . 16

Removal for the LAMP MODULE RECEPTACLE. . . . . . . . . . . . . . . . . . . . . 17

Installation for the LAMP MODULE RECEPTACLE . . . . . . . . . . . . . . . . . . . 18

Removal for the CYCLE SOLENOID ASSEMBLY . . . . . . . . . . . . . . . . . . . . 19

Installation for the CYCLE SOLENOID ASSEMBLY . . . . . . . . . . . . . . . . . . 20

Removal for the MECHANISM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 21

Installation for the MECHANISM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 22

Removal for the AUTO-FOCUS BRACKET ASSEMBLY - 1500 and

2000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Installation for the AUTO-FOCUS BRACKET ASSEMBLY - 1500 and

2000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Removal for the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY 24
Installation for the CAM STACK ASSEMBLY and

CYCLE LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Removal for the Style 2 LAMP SOCKET TERMINAL ASSEMBLY . . . . . . . 30

Installation for the LAMP SOCKET TERMINAL ASSEMBLY . . . . . . . . . . . 31

Removal for the LENS MOUNT ASSE MBLY - 1500 and

2000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Installation for the LENS M OUNT ASSEMBLY - 1500 and

2000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Removal for the LENS MOUNT ASSE MBLY - 500 and

1000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Installation for the LENS M OUNT ASSEMBLY - 500 and

1000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Removal for the AUTO-FOCUS SWITCH ASSEMBLY -

Models 1500 and 2000 PRO JECTORS Only . . . . . . . . . . . . . . . . . . . . . . . 34

Installation for the AUTO-FOCUS SWITCH ASSEMBLY -

Models 500 and 2000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . 35

Removal for the FOCUS SHAFT ASSEMBLY -

1500 and 2000 PROJ ECTORS Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Installation for the FOCUS SHAFT ASSEMBLY - 1500 and

2000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Removal for the FOCUS SHAFT ASSEMBLY - 500 and

1000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Installation for the FOCUS SHAFT ASSEMBLY - 500 and

1000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

CYCLE SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

INDEXER LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

SLIDE LIFT LEVER MANUAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

SLIDE LIFT LEVER POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

ZERO POSITION SWITCH - 2000 PROJECTOR Only . . . . . . . . . . . . . . . . . 45

Focus Light Path - 1500 and 2000 PROJECTORS Only . . . . . . . . . . . . . . . 46

NULL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

PHOTOCELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

CLAMP PAD ASSEMBLY - 15 00 and 2000 PROJECTORS On ly . . . . . . . . 55

DARK SHUTTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

MAIN MOTOR - Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

12-PIN APPLICATIONS PLUG - Voltages, 2000 PROJECTORS Only . . . . . . . . 71

PHOTOCELL - Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

6-PIN REMOTE PLUG - Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

SMALL COMPONENT BOARD ASSEMBLY - Voltages, 1500 and 2000

PROJECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

MAIN COMPONENT BOARD ASSEMBLY - Voltages,

1500 and 2000 PROJECTO RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Voltage Specificat ions - General Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Power, Illumination, and Cooling Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . 80

Slide Transport Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Focus Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

CAPACITOR

LINE
CAPACITOR

POWER INLET BROWN or

BLUE across
POWER INLET

LONG

AF/TIMER

MOTOR 8 FOCUS MOTOR BLUE

all wires and
FUSES

AF/TIMER

MOTOR 12 PHOTOCELL BROWN

all wires and
FUSES

A091_0001HA

LAMP MODULE

A091_0001HCA

HOUSING

LOWER

A091_4011HA

SCREW (not shown)

GRILLE

WIRE TIE

LOWER LIGHT

BLOWER COVER

(not shown)

WIRE TIE (2)

ASSEMBLY

A091_4011HCA

SCREW

BAFFLE TAB

POWER MODULE

A091_4012HA

MECHANISM BELT

MOTOR

FAN BELT

SCREW

BLOWER

SCREW (3)

ASSEMBLY

FAN PLATE

A091_4012HCA

ASSEMBLY

RETAINER CLIP

FAN

SCREW (2)

A091_4015BA

A091_4015BCA

MECHANISM BELT

FAN BELT

A091_4016GA

MOTOR

SCREW (3)

A091_4016GCA

A091_4015BA

A091_4015BCA

MECHANISM BELT

FAN BELT

A091_4017GA

WORM PULLEY

BELT

MECHANISM

A091_4017GCA

SCREW

A091_4015BA

A091_4015BCA

MECHANISM BELT

FAN BELT

A091_4018GA

(not shown)

SWITCH

INTERLOCK

PRE-HEAT

FUSE

THERMAL

A091_4018GCA

MAIN CIRCUIT BOARD

SWITCH

POWER

DUCT

SCREW

A091_4013HA

SCREW (not shown)

A091_4013HCA

ASSEMBLY

COVER

BLOWER

SCREW (2)

RECEPTACLE

MODULE

LAMP

DUCT

PRE-HEAT

Warning

Dangerous Voltage

1 Disconnect the main power.
2 Do the removals for the LOWER

HOUSING ASSEMBLY and the
MOTOR.

3 Disconnect the 3 CONNECTORS on

the MAIN BOARD. It is not necessary to
disconnect the CONNECTORS next to
the LOWER LIGHT BAFFLE
ASSEMBLY.

4 Lift the MA IN BOARD up.
5 Cut and remove the necessary WIRE

TIES.

6 Disconnect t he 2 violet wires from the

CYCLE SOLENOID on the SMALL
BOARD.

7 Pull the SMALL BOARD up.
8 Remove the Torx SCREW from the

WORM PULLEY SHAFT.

9 Move the TAB on the WORM PULLEY

ASSEMBLY out of the MECHANISM
ASSEMBLY.

10 Lift and remove the WORM PULLEY

ASSEMBLY.

A091_4014GA

A091_4014GCA

SCREW (2)

Warning

Dangerous Voltage

1 Disconnect the main power.

Important

The Models Style 2 1500 and 2000 have a
DARK SHUTTER SWITCH and AUTO
FOCUS SHUTTER DEFEAT SWITCH.

2 Do the removal for the LOWER

HOUSING ASSEMBLY.

3 Disconnect the 3 CONNECTORS on

the MAIN BOARD. It is not necessary to
disconnect the CONNECTORS next to
the LOWER LIGHT BAFFLE
ASSEMBLY.

4 Lift the MA IN BOARD up.
5 Cut and remove the necessary WIRE

TIES.

6 Disconnect t he 2 violet wires from the

CYCLE SOLENOID on the SMALL
BOARD.

7 Pull the SMALL BOARD up.

SWITCH

DARK
SHUTTER

ASSEMBLY

MECHANISM

(not shown)

DEFEAT SWITCH

AUTO FOCUS

SCREW (3)

SCREW

A091_4023BA

ASSEMBLY

BRACKET

FOCUS

AUTO

SCREW (2)

SCREW

A091_4023BCA

PULLEY

WORM

A091_0011DA

TOP LIGHT
BAFFLE

TOP PLATE

A091_0011DCA

SELECT LEVER SPRING

INDEXER
ASSEMBLY

LEVER

SCREW (7)

LIFT LEVER
SPRING

SCREW

A091_0010HA

A091_0010HCA

TAB

LIFT
LEVER

BEARING

NUT

E-RING

E-RING

BEARING

LIFT LEVER SHAFT

19 Remove the 2 SCREWS from the

CYCLE SOLENOID.

20 Remove the CYCLE SOLENOID.
21 Slide the PLUNGER a nd PLUNGER

SPRING off the CYCLE LEVER.

22 Remove the HALF CYCLE SPRING

between the CYCLE LEVER
ASSEMBLY and the HALF CYCLE
LEVER.

23 Disconnect the INDEX LEVER SPRING

from the MECHANISM ASSEMBLY.

24 Push the INDEX LEVER back.
25 Remove the 2 E-RINGS:

• 1 on the CYCLE LEVER ASSEMBLY

• 1 on the HALF CYCLE LEVER

Caution

Keep both the CYCLE LEVER ASSEMBLY
and the HALF CYCLE LEVER together and
observe the orientation of both LEVERS.

26 Slide both the CYCLE LEVER and

HALF CYCLE LEVER off the SHAFT.

A091_0009CA

and SPRING

INDEX LEVER
(not shown)

A091_0009CCA

E-RING (2)

Warning

Dangerous Voltage

1 Disconnect the main power.

Important

The EXTRA BRIGHT LAMP MODULE does
not have a HEAT ABSORBING GLASS and
has a LABEL on the LAMP DOOR.

2 Remove the LAMP MODULE.
3 Remove the PROJECTION LAMP from

the LAMP MODULE.

4 Remove the SCREW from the LAMP

DOOR PLATE ASSEMBLY.

A091_0018CA

LAMP DOOR

LAMP

LAMP

HEAT ABSORBING

PLATE ASSEMBLY

PROJECTOR

EJECTOR

ASSEMBLY

TERMINAL

LAMP SOCKET

GLASS

A091_0018CCA

LENS

CONDENSER

Warning

Dangerous Voltage

1 Disconnect the main power.
2 Do the removal for the LOWER

HOUSING ASSEMBLY.

3 Disconnect the 3 CONNECTORS on

the MAIN BOARD. It is not necessary to
disconnect the CONNECTOR next to
the LOWER LIGHT BAFFLE
ASSEMBLY.

4 Lift the MA IN BOARD up.
5 Remove the FOCUS KNOB.
6 Remove the shor t, gray wire connected

to the AUTO-FOCUS DEFEAT
SWITCH.

Important

It is necessary to push the AUTO-FOCUS
BRACKET backward and forward to allow
access to the SCREWS on the LENS
MOUNT ASSEMBLY.

7 Remove the 3 SCREWS from the LENS

MOUNT ASSEMBLY.

8 Lift and remove the LENS MOUNT

ASSEMBLY.

LENS
MOUNT
ASSEMBLY

SCREW (3)

Warning

Dangerous Voltage

1 Disconnect the main power.
2 Do the removal for the LOWER

HOUSING ASSEMBLY.

3 Disconnect the 3 CONNECTORS on

the MAIN BOARD. It is not necessary to
disconnect the CONNECTOR next to
the LOWER LIGHT BAFFLE
ASSEMBLY.

4 Lift the MA IN BOARD up.
5 Remove the FOCUS KNOB.
6 Remove the 3 SCREWS from the LENS

MOUNT ASSEMBLY.

7 Lift and remove the LENS MOUNT

ASSEMBLY.

ASSEMBLY

MOUNT

LENS

Warning

Dangerous Voltage

1 Disconnect the main power.

Important

There is no AUTO-FOCUS SWITCH
ASSEMBLY on the Models 500 and 1000.

2 Do the removal for the LOWER

HOUSING ASSEMBLY.

3 Disconnect the 3 CONNECTORS on

the MAIN BOARD. It is not necessary to
disconnect the CONNECTOR next to
the LOWER LIGHT BAFFLE
ASSEMBLY.

4 Lift the MA IN BOARD up.
5 Remove the FOCUS KNOB.
6 Remove the short, gray wire from the

AUTO-FOCUS DEFEAT SWITCH.

A091_4028GA

wires

and black

grey, red,

A091_4028GCA

A091_4029HA

ASSEMBLY

AUTO-FOCUS
SWITCH

SPRING

CLAMP LEVER

LENS SUPPORT BRACKET

SCREW

A091_4029HCA

SOLENOID

PLUNGER

RACK

FOCUS SHAFT

SCREW

SPRING

SCREW

A091_0020HA

SCREW

BRACKET

LENS SUPPORT

SCREW

A091_0020HCA

FOCUS SHAFT
SPRING

A091_0007HA

CYCLE

BAR

A091_0007HCA

ASSEMBLY

MECHANISM

position 1 position 2

A091_0008HA

MECHANISM
ASSEMBLY

TOP PLATE

Bend
here.

A091_0008HCA

A091_0016BA

SELECT

A091_0016BCA

(not shown)

LEVER

SLIDE LIFT
LEVER

A091_0016BA

SELECT

A091_0016BCA

(not shown)

LEVER

SLIDE LIFT
LEVER

Important

It is necessary use make a 5/16 in.
WRENCH to do this adjustment.

1 Energize the projector.
2 Connect the DIGITAL VOLT METER

(DVM) between PINS B5 and B6 of the
12 PIN APPLICATIONS PLUG.

3 With no TRAY installed, the DVM

should measure •.

4 Install a TRAY.
5 To move the TRAY out of the zero

position, press the “FORWARD” or
“REVERSE” BUTTONS; the DVM

should measure 0 W.

6

5

4

3

a

b

A091_4021AA

A091_4021ACA

6 If the measur ements are not with in

specification, adjust the ZERO
POSITION SWITCH ECCENTRIC to
specification.

A091_0017GA

NUT

A091_0017GCA

SWITCH

ZERO POSITION

A091_4026HA

A091_4026HCA

TL-3002

TARGET SLIDE

AUTO-FOCUS

light path

NULL position

PAD

CLAMP LEVER

TAB

T-BAR
TL-3003

Warning

Dangerous Voltage

1 Disconnect the main power.
2 Do the removal for the LOWER

HOUSING ASSEMBLY.

Important

It is necessary to use a FAN COVER TOOL.

3 Install the FAN COVER TOOL over the

FAN area and the LAMP MODULE.

4 Energize the projector.
5 Set the projector to the LO-LAMP

position.

6 Install and hold the AUTO FOCUS

TA RGET SLIDE TL-3002 until it is fully
seated in the GATE MECHANISM.

7 Look through the PROJECTION LENS

hole and observe the focus light path
on the AUTO-FOCUS TARGET SLIDE
TL-3002. Check that the light path is
correct. If not, do the adjustment for the
FOCUS LIGHT PATH.

A091_4032GA

CIRCUIT BOARD

PHOTOCELL

PHOTOCELL
HOUSING

A091_4032GCA

PHOTOCELL
MASK

FILTER (2)

wratten

11 Install the FAN CAP 232729 in the

PHOTOCELL HOUSING.

A091_4033GA

A091_4033GCA

FAN CAP

light path

PAD

CLAMP LEVER

TAB

NULL position

A091_4030BA

T-BAR TL-3003

light image

FAN CAP

CLAMP PAD
ASSEMBLY

A091_4030BCA

hole

Warning

Dangerous Voltage

1 Disconnect the main power.
2 Do the removal for the LOWER

HOUSING ASSEMBLY.

Important

It is necessary to use a FAN COVER TOOL.

3 Install the FAN COVER TOOL over the

FAN area and the LAMP MODULE.

4 Connect the REMOTE CONTROL

ASSEMBLY to the REMOTE
RECEPTACLE.

A091_4041GA

A091_4041GCA

A091_0013GA

SHUTTER

DARK

PAD

PRESSURE

A091_0013GCA

A091_4037GA

A091_0021GA

A091_0023HA

A091_0022DA

DIGITAL MULTIMETER

11.5 cm
(4.5 in.)

A091_0024GA

TOOL

A091_0024GCA

COVER

FAN

Cut here.

100, 115, 130, 220, 240 V, 50/60 HZ

TRAY

• Width: 238 mm (12.93 in.)

• Length: 295 mm (11.6 in.)

• The EXTRA BRIGHT MODULE

has a 30% increa se in lumen
output.

• EXR 82 V, 300 W, 35 hours

average life

• EXW 82 V, 300 W, 15 hours

average lamp life

• FHS 82 V, 300 W, 70 hours

average life

• EXY 82 V, 300 W, 200 hours

average life

• Lowest corner t o center ratio is

55% minimum

• Te st met ho d

• Ektagraphic

• 102 mm, F/2.8 LENS aperture (24

x 36 mm), compatible with
European specification DIN 19027

low

• 49 × C (120 × F), 15% humidity in

high

• 21 - 27 × C (70 - 80 × F), 20 -

60% humidity op timum

BTUs of heat per hou r

specifications (TS 172)

specifications (TS 218)

detachable

• Heat sensitive interrupt fuses

• 117 C ° LAMP THERMAL FUSE

• 169 C ° MOTOR THERMAL

FUSE

• 150 C ° TRANSFORMER

• SAFETY INTERLOCK SWITCH,

deenergizes projector when the
LAMP MODULE is removed.

maximum leakage current is 2.5 mA.

• Operates between th e following

times:

– Fast = 3 ± 1 second
– Slow = 22 ± 6 seconds

assembly.

the auto-focus system will adjust
for the difference in the slide
position from slide to slide. This
focus adjustment will occur within
1 second after the slide is
inserted into the GATE.

• The focus adjustment variation

should not change from the focus
and reverse specifications by
more than 3 times the focus and
reverse specifications.

hours or 2,000,000 cycles. The
projector has a MTBF (mean time
between failures) of 7500 op eration
hours.

service person is r ecommended
every 1500 hours of operation, or
after 1 year.

Eastman Kodak Company to operate
correctly for one year from the date
of purchase.

Used for internal and external LAMP
control. The LAMP POWER SWITCH
must be set on either the LO/HI
position in th e “INT” position.

• PIN 1 - Connected to PIN 3 =

Reverse

• PIN 2 - Connected to PIN 3 -

Forward

• PIN 3 - 25.5 V AC when used

with PIN 6

• PIN 4 - FOCUS MOTOR

• PIN 5 - FOCUS MOTOR

• PIN 6 - Used with PIN 3 for 25.5

V AC

• A1 - 25.5 V ac when c onnected to

B4

• A2 - No connection

• A3 - 25.5 V AC with a 2.7 K W

impedance load when used with
A4 (DISSOLVE CONTROL)

• A4 - Used with A3

• A5 - 24 V dc when co nnected to

B4

• A6 - SHUTTER SWITCH

• B1 - SHUTTER SWITCH

• B2 - When connected to B4 for

Reverse SLIDE TRAY

• B3 - When connected to B4 for

Forward SLIDE TRAY

• B5 - ZERO POSITION SWITCH

• B6 - ZERO POSITION SWITCH

PIN Color

12

11

10

9
8
7

A091_0006BA

brown

white

black

84.2 V

1.6

117 V AC

6.1

LAMP VOLTAGE is
74 V AC
between brown
and white for
LONG LIFE MODELS

A091_0006BCA

PIN Voltage

6

5

4

3

2

1

a

b

A091_4021AA

12-PIN APPLICATION PLUG

A091_4021ACA

SWITCH

SWITCH

SWITCH

PINS Voltage

1

2

3

A091_4036AA

A091_4036ACA

PHOTOCELL

CABLE
CONNECTOR

1

2

3

4

5

6

GRAY

BLACK

FOCUS

1

2

3

46

5

S3

RED

YELLOW

25.5 VOLTS AC

LED

R1

2.7 K

GREEN

FWD

S2

A091_0001BA_

A091_4034DC

J2

J1

SLIDE PROJECTOR BOARD

Q4

++

Q3

CR6
R15

R14

R13

R10

R11

R12

C2

C3

C4

R17

CR1

R5

R6

R4

Q1

CR3

C5

CR4

R7

F1

CR5

RYGNRWW

YBOVVARKWBW

(-)

33.0 V dc

CR4 Red (+) 18.7 V dc

CR4 Black (-)18.7 V dc

CR5
CR8
CR9

CR10

CR1

R 9

R 8

R 10

R 2
CR11
CR3

CR4

Q 4

R 4

CR7
CR6

R 7

U 2

R23

R27

R25

R11

R29

U 1

Q 9

C1

CR20

R26

CR17

CR16

R22

R13

Q 7

Q 8

Q 6

R21
R20

R18
R17

R19

Q 5

V101

C 3

VR1
R14

R15

R6

Q 2

CR2

Q 1

R16

C2

CR15

CR14
CR13
CR12

R12
R5

A091_4039DA

Q11

R28

F101

MOTOR

INTERNAL setting

is a short•circuit at Q11,
the LAMP will stay on in
the EXT setting)

FOCUS TRANSISTOR

(EBC - EMITTER, BASE, COLLECTOR)

(projector ON)

(reverse focus)

(projector ON)

(reverse focus)

(projector ON)

(forward focus)

(projector ON)

(forward focus)

BUTTON.

39 Ω, 18.7 V dc

85-86 V ac without a
LAMP MODULE
installed

position.

3.0 Ω, 10.6 V ac drop
across

POWER FUSE, THERMAL
FUSE ASSEMBLY, and MOTOR
FUSE.

2. Check VARISTOR V101 on the

MAIN BOARD for damage.
VARISTOR V101 is damaged if
the voltage is not in the correct
position, for example, if the
voltage is set at 130 V when it
is necessary to operate at 240
V.

3. Check that the pr imary voltage

on the MAIN MOTOR is correct.

4. Check that the voltage on

POWER SWITCH is correct.

1. Check that the FAN BELT is not

broken.

2. Check and remove obstructions

in the FAN area.

1. Check and remove obstructions

in the FAN area.

2. Check that the te nsion is c orrect

on the FAN BELT.

3. Check that the FAN BELT is

clean.

4. Check the condit ion of the

BEARING in the FAN
ASSEMBLY.

1. Check the LAMP ASSEMBLY for

damage.

2. Check the LAMP RECEPTACLE

ASSEMBLY for damage.

3. Manually actuat e the

INTERLOCK SWITCH, then
check that the voltage is correct
across the LAMP RECEPTACLE
ASSEMBLY. If you do not
manually actuate the
INTERLOCK SWITCH, there will
be no voltage across the LAMP
RECEPTACLE ASSEMBLY.

4. Check that the voltage is corre ct

across the TRIAC on the MAIN
BOARD.

5. Check the LAMP TERMI NAL

ASSEMBLY in the LAMP
MODULE ASSEMBLY for
damage.

6. Check the “EXT/INT” SWITCH;

it should be in the “INT”
position.

• For 2000 PROJECTORS

Only: All THERMAL FUSES
and the LAMP MODULE
operate correctly.

DROPPING RESISTOR is 3 W.

2. Check that the wire connections

on the POWER SWITCH are
correct.

3. Check the POWER SWITCH for

correct operation.

1. Check the DARK SHUTTER for

correct operation. See the
adjustment for the DARK
SHUTTER.

2. Check the LIGHT BAFFLE in

the MECHANISM for damage; it
should not cause a jam in the
SHUTTER.

1. Check that the secondary voltage

on the MAIN MOTOR is correct.

2. Check that the voltage across the

CYCLE SOLENOID is correct.

3. Check that th e W across th e

CYCLE SOLENOID COIL are
correct.

1. Check that the CYCLE LEVER

and RATCHET PLATE are clean.
Clean and lubricate the parts as
necessary. Use SUPER LUBE TL-

4276.

2. Install a new CAM STACK

ASSEMBLY; the malfunction is
within the CAM.

1. Do the adjustment for the CYCLE

SOLENOID.

2. Check that the DIRECTION

LEVER SPRING is on the
DIRECTION LEVER.

3. Check the DIRECTION LEVER

for binds. Excessive lubrication
and dirt can cause binds.

1. Check for a broken MECHANISM

DRIVE BELT.

2. Check the CYCLE LEVER and

RATCHET LEVER on the CAM
SHAFT ASSEMBLY for the
following:

• correct alignm ent of the

CYCLE LEVER

• damage to parts

• lubrication of the CYCLE

LEVER (use SU PER LUBE
TL-4276)

3. Check the CYCLE SOLENOID for

correct operation. See the Voltage
chart.

correct alignment. See the
adjustment for the CYCLE
LEVER.

2. Check for damage to par ts.

3. Check for a shor t•circuit in the

wires:

• Use a tool to hold the CYCLE

LEVER down on the
RATCHET LEVER. If there is
a short•circuit causing the
malfunction, the SOLENOID
will be energized. If there is a
bind, the CAM will not rotate.

4. Check that the CAM SHAFT

ASSEMBLY RATCHET SPRING is
installed correctly.

The CYCLE LEVER and t he
RATCHET PLATE are d irty. Clean
and apply lubricant SUPER LUBE
TL-4276 to the CYCLE LEVER and
RATCHET PLATE. If this does not
correct the malfunction, install a new
CAM SHAFT ASSEMBLY.

1. Check the SLIDE TRAY LATCH

for correct alignment.

2. Operate the pr ojector in the

forward direction.

• Check that the INDEXER

LEVER ASSEMBLY is in the
correct alignment with the
holes at positions A and B.

• Do the adjustment for the

INDEXER LEVER ASSEMBLY.

• Check the condition of the

LOCATOR LEVER, it should
not be bent.

• Check the height of the SLIDE

LIFT LEVER; the lower corner
of the LIFT LEVER LAMP is
parallel with the TOP
HOUSING. If the height is not
correct, do the adjustment for
the MANUAL and POWER
SLIDE LIFT LEVER
ECCENTRICS.

1. Do the adjustment for the CYCLE

SOLENOID.

2. Check for a bind in the

DIRECTION LEVER ASSEMBLY.

3. Check that the DIRECTION

LEVER LINK is in the correct
position.

1. Press and release the SELECT

BUTTON.

• Check that the LOCATOR

LEVER moves correctly and is
not bent.

2. Press and hold the SELECT

BUTTON down.

• Check the SLIDE LIFT LEVER

RAMP for damage.

3. Check the height of the SLIDE

LIFT LEVER; the lower corner of
the LIFT LEVER LAMP is parallel
with the TOP HOUSING. If the
height is not correct, do the
adjustment for the MANUAL and
POWER SLIDE LIFT LEVER
ECCENTRICS.

1. Check the VARIABLE RESISTOR

for correct operation and inst all a
new part if necessary.

2. Move the TIMER BUTTON

forward and backward; use a
DVM to check for changes in W.

3. Energize the projector and move

the TIMER to “S”.

• Check the voltages on CR3,

Q3, and Q4, see the voltage
table.

1. Energize the projector and

release the DARK SHUTTER to
allow projection.

2. Check for continuity between

PINS A6 and B1 on the 12-PIN
DISSOLVE PLUG.

3. Press the “FORWARD” or

“REVERSE” BUTTONS to close

the DARK SHUTTER.

4. In the closed position, the DVM

should measur e 0 W.

5. If this procedure does not correct

the malfunction, install a new
DARK SHUTTER SWITCH.

1. De-energize the projector.

2. Check for continuity between PIN

B5 and B6 on the 12-PIN
DISSOLVE PLUG.

3. Install a SLIDE TRAY.

4. Rotate the SLIDE TRAY to

engage the ZERO POSITION
SWITCH, the DVM should
measure 0 W.

5. If the W measurement is not

correct, see the adjustment for the
ZERO POSITION SWITCH. Install
a new ZERO POSITION SWITCH
if necessary.

1. Remove R3 and install a new 68K

W 1/4 W RESISTOR (part

220040).

2. If there is still a malfunction,

install a new PHOTOCELL.

SPRING for the correct tension.

2. Check the LENS SUPPORT

SPRING for correct tension.

3. Check the LENS DRIVE GEAR on

the FOCUS SHAFT ASSEMBLY
for damage and install a new part
if necessary.

1. Check the REMOTE CORD for

damage; use a REMOTE CORD
that has no damage.

2. Actuate and hold the REMOTE

CONTROL.

3. Check that the voltage across the

FOCUS MOTOR is correct.

4. Check that the secondary voltage

on the MAIN MOTOR is correct.

This condition will occur only when
the MAIN MOTOR is operating at the
same time you connect the REMOTE
CONTROL. It will not occur if the
MAIN MOTOR is not operating. This
is a normal condition; there is no
procedure to cor rect this condition.

1. Check that the REMOTE CORD

operates correctly; use a
REMOTE CORD you know is
good.

2. Actuate and hold the REMOTE

CONTROL.

3. Check that the voltage across the

FOCUS MOTOR is correct.

4. Check the AUTO FOCUS

SWITCH ASSEMBLY for correct
operation.

5. Check the secondary voltages on

the MAIN MOTOR.

1. Check that the AUTO-FOCUS

DEFEAT SWITCH is in the “ON”
position.

2. Check that the MAIN

PROJECTION LAMP operates
correctly.

3. Insert the TARGET SLIDE TL-

3002 in the GATE MECHANISM.

• Check that the TA RGET is

correctly aligned. If not, see
the Adjustment section.

4. Check that the voltages across the

PHOTOCELL are correct. The
voltage from 1 to 2 is 14.5 V ac.
The voltage from 2 to 3 is 14.5 V
ac. The voltage from 1 to 3 is 29
V ac.

5. Make a short• between 1 and 2;

the FOCUS MOTOR should rotate.

6. Make a short•circuit between 2

and 3; the FOCUS MOTOR
should rotate in the reverse
direction.

7. If the FOCUS MOTOR operates

correctly, install a new
PHOTOCELL. If the FOCUS
MOTOR does not op erate
correctly, measure the voltages on
the BOARD.

1. Check that the alignment of the

FOCUS LIGHT PATH and NULL is
correct.

2. Check the resolution of the

FOCUS LIGHT PATH. Clean the
AUTO FOCUS MIRROR and
BRACKET ASSEMBLY.

3. Install a new PROJECTION LAMP

if necessary.

4. Install a new PHOTOCELL.

5. Check the components on the

BOARD for damage.

1. Install the TARGET SLIDE TL-

3002 in the GATE MECHANISM.

2. Check that the alignment of the

TA RGET and NULL is correct. If
not, see the Adjustments section.

3. Check for a light leak:

• Install a different LAMP

MODULE ASSEMBLY. If the
FOCUS MOTOR stops
operating continually, install a
new LAMP MODULE
ASSEMBLY.

4. Check that the voltages across the

PHOTOCELL are correct. The
voltage from 1 to 2 is 14.5 V ac.
The voltage from 2 to 3 is 14.5 V
ac. The voltage from 1 to 3 is 29
V ac.

5. Check that the PHOTOCELL

HOUSING has 2 FILTERS.

6. Install a new PHOTOCELL.

7. Check the components on the

BOARD for damage.

Check that the wires of the AUTO
FOCUS MOTOR are in the correct
position; the blue wire goes to the
mark on the AUTO FOCUS MOTOR.

Do the adjustment for the CLAMP
LEVER ASSEMBLY.

Kodak and Ektalite are trademark s.