Kodak Ektalite 500, Ektalite 1000, Ektalite 1500, Ektalite 2000 Service Manual
Publication No. SM5766-1
23JUL01
Supersedes SM5766 -1
13MAY97
SERVICE MANUAL
for the
Kodak Ektalite 500 PROJECTOR
PROJECTORS
Service Code: 5766
A091_4000BA
WIRE ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Removal for the LOWER HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation for the LOWER HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Removal for the FAN SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation for the FAN SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 10
Removal for the MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation for the MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Removal for the WORM PULLEY and MECHANISM BELT . . . . . . . . . . . . . 13
Installation for the WORM PULLEY and MECHANISM BELT . . . . . . . . . . . 14
Removal for the THERMAL FUSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 15
Installation for the THERMAL FUSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . 16
Removal for the LAMP MODULE RECEPTACLE. . . . . . . . . . . . . . . . . . . . . 17
Installation for the LAMP MODULE RECEPTACLE . . . . . . . . . . . . . . . . . . . 18
Removal for the CYCLE SOLENOID ASSEMBLY . . . . . . . . . . . . . . . . . . . . 19
Installation for the CYCLE SOLENOID ASSEMBLY . . . . . . . . . . . . . . . . . . 20
Removal for the MECHANISM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installation for the MECHANISM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 22
Removal for the AUTO-FOCUS BRACKET ASSEMBLY - 1500 and
2000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Installation for the AUTO-FOCUS BRACKET ASSEMBLY - 1500 and
2000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Removal for the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY 24
Installation for the CAM STACK ASSEMBLY and
CYCLE LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Removal for the Style 2 LAMP SOCKET TERMINAL ASSEMBLY . . . . . . . 30
Installation for the LAMP SOCKET TERMINAL ASSEMBLY . . . . . . . . . . . 31
Removal for the LENS MOUNT ASSE MBLY - 1500 and
2000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Installation for the LENS M OUNT ASSEMBLY - 1500 and
2000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Removal for the LENS MOUNT ASSE MBLY - 500 and
1000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Installation for the LENS M OUNT ASSEMBLY - 500 and
1000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Removal for the AUTO-FOCUS SWITCH ASSEMBLY -
Models 1500 and 2000 PRO JECTORS Only . . . . . . . . . . . . . . . . . . . . . . . 34
Installation for the AUTO-FOCUS SWITCH ASSEMBLY -
Models 500 and 2000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . 35
Removal for the FOCUS SHAFT ASSEMBLY -
1500 and 2000 PROJ ECTORS Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Installation for the FOCUS SHAFT ASSEMBLY - 1500 and
2000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Removal for the FOCUS SHAFT ASSEMBLY - 500 and
1000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Installation for the FOCUS SHAFT ASSEMBLY - 500 and
1000 PROJECTORS Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
CYCLE SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
INDEXER LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
SLIDE LIFT LEVER MANUAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
SLIDE LIFT LEVER POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
ZERO POSITION SWITCH - 2000 PROJECTOR Only . . . . . . . . . . . . . . . . . 45
Focus Light Path - 1500 and 2000 PROJECTORS Only . . . . . . . . . . . . . . . 46
NULL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
PHOTOCELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
CLAMP PAD ASSEMBLY - 15 00 and 2000 PROJECTORS On ly . . . . . . . . 55
DARK SHUTTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
MAIN MOTOR - Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
12-PIN APPLICATIONS PLUG - Voltages, 2000 PROJECTORS Only . . . . . . . . 71
PHOTOCELL - Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6-PIN REMOTE PLUG - Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
SMALL COMPONENT BOARD ASSEMBLY - Voltages, 1500 and 2000
PROJECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
MAIN COMPONENT BOARD ASSEMBLY - Voltages,
1500 and 2000 PROJECTO RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Voltage Specificat ions - General Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Power, Illumination, and Cooling Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . 80
Slide Transport Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Focus Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
CAPACITOR
LINE
CAPACITOR
POWER INLET BROWN or
BLUE across
POWER INLET
LONG
AF/TIMER
MOTOR 8 FOCUS MOTOR BLUE
all wires and
FUSES
AF/TIMER
MOTOR 12 PHOTOCELL BROWN
all wires and
FUSES
A091_0001HA
LAMP MODULE
A091_0001HCA
HOUSING
LOWER
A091_4011HA
SCREW (not shown)
GRILLE
WIRE TIE
LOWER LIGHT
BLOWER COVER
(not shown)
WIRE TIE (2)
ASSEMBLY
A091_4011HCA
SCREW
BAFFLE TAB
POWER MODULE
A091_4012HA
MECHANISM BELT
MOTOR
FAN BELT
SCREW
BLOWER
SCREW (3)
ASSEMBLY
FAN PLATE
A091_4012HCA
ASSEMBLY
RETAINER CLIP
FAN
SCREW (2)
A091_4015BA
A091_4015BCA
MECHANISM BELT
FAN BELT
A091_4016GA
MOTOR
SCREW (3)
A091_4016GCA
A091_4015BA
A091_4015BCA
MECHANISM BELT
FAN BELT
A091_4017GA
WORM PULLEY
BELT
MECHANISM
A091_4017GCA
SCREW
A091_4015BA
A091_4015BCA
MECHANISM BELT
FAN BELT
A091_4018GA
(not shown)
SWITCH
INTERLOCK
PRE-HEAT
FUSE
THERMAL
A091_4018GCA
MAIN CIRCUIT BOARD
SWITCH
POWER
DUCT
SCREW
A091_4013HA
SCREW (not shown)
A091_4013HCA
ASSEMBLY
COVER
BLOWER
SCREW (2)
RECEPTACLE
MODULE
LAMP
DUCT
PRE-HEAT
Warning
Dangerous Voltage
1 Disconnect the main power.
2 Do the removals for the LOWER
HOUSING ASSEMBLY and the
MOTOR.
3 Disconnect the 3 CONNECTORS on
the MAIN BOARD. It is not necessary to
disconnect the CONNECTORS next to
the LOWER LIGHT BAFFLE
ASSEMBLY.
4 Lift the MA IN BOARD up.
5 Cut and remove the necessary WIRE
TIES.
6 Disconnect t he 2 violet wires from the
CYCLE SOLENOID on the SMALL
BOARD.
7 Pull the SMALL BOARD up.
8 Remove the Torx SCREW from the
WORM PULLEY SHAFT.
9 Move the TAB on the WORM PULLEY
ASSEMBLY out of the MECHANISM
ASSEMBLY.
10 Lift and remove the WORM PULLEY
ASSEMBLY.
A091_4014GA
A091_4014GCA
SCREW (2)
Warning
Dangerous Voltage
1 Disconnect the main power.
Important
The Models Style 2 1500 and 2000 have a
DARK SHUTTER SWITCH and AUTO
FOCUS SHUTTER DEFEAT SWITCH.
2 Do the removal for the LOWER
HOUSING ASSEMBLY.
3 Disconnect the 3 CONNECTORS on
the MAIN BOARD. It is not necessary to
disconnect the CONNECTORS next to
the LOWER LIGHT BAFFLE
ASSEMBLY.
4 Lift the MA IN BOARD up.
5 Cut and remove the necessary WIRE
TIES.
6 Disconnect t he 2 violet wires from the
CYCLE SOLENOID on the SMALL
BOARD.
7 Pull the SMALL BOARD up.
SWITCH
DARK
SHUTTER
ASSEMBLY
MECHANISM
(not shown)
DEFEAT SWITCH
AUTO FOCUS
SCREW (3)
SCREW
A091_4023BA
ASSEMBLY
BRACKET
FOCUS
AUTO
SCREW (2)
SCREW
A091_4023BCA
PULLEY
WORM
A091_0011DA
TOP LIGHT
BAFFLE
TOP PLATE
A091_0011DCA
SELECT LEVER SPRING
INDEXER
ASSEMBLY
LEVER
SCREW (7)
LIFT LEVER
SPRING
SCREW
A091_0010HA
A091_0010HCA
TAB
LIFT
LEVER
BEARING
NUT
E-RING
E-RING
BEARING
LIFT LEVER SHAFT
19 Remove the 2 SCREWS from the
CYCLE SOLENOID.
20 Remove the CYCLE SOLENOID.
21 Slide the PLUNGER a nd PLUNGER
SPRING off the CYCLE LEVER.
22 Remove the HALF CYCLE SPRING
between the CYCLE LEVER
ASSEMBLY and the HALF CYCLE
LEVER.
23 Disconnect the INDEX LEVER SPRING
from the MECHANISM ASSEMBLY.
24 Push the INDEX LEVER back.
25 Remove the 2 E-RINGS:
• 1 on the CYCLE LEVER ASSEMBLY
• 1 on the HALF CYCLE LEVER
Caution
Keep both the CYCLE LEVER ASSEMBLY
and the HALF CYCLE LEVER together and
observe the orientation of both LEVERS.
26 Slide both the CYCLE LEVER and
HALF CYCLE LEVER off the SHAFT.
A091_0009CA
and SPRING
INDEX LEVER
(not shown)
A091_0009CCA
E-RING (2)
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