Keston Heat2 45, Heat2 45P, Heat2 55P, Heat2 55 User Manual

EVERYTHING IS POSSIBLE
USER GUIDE
Heat2 45, 45P, 55, 55P
When replacing any part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Keston. For the very latest copy of literature for specification and maintenance practices visit our website www.keston.co.uk where you can download the relevant information in PDF format.
CONTENTS
1. Introduction ................................................... 3
Safety .............................................................. 3
Electricity Supply ............................................. 3
Important Notes ............................................... 4
Minimum Clearances ....................................... 4
2. Boiler Operation ............................................ 5
Controls Diagram............................................. 5
To light the boiler ............................................. 6
Operating Status.............................................. 7
Settings............................................................ 8
3. Installer Connections .................................. 20
4. Faults ............................................................ 21
Faults - Hardware (Thermistors, Actuators)... 22
Faults - Temperature Supervisions ................ 23
Faults -
Faults - Internal System................................. 25
5. General Information .................................... 26
To shut down the boiler .................................. 26
To relight the boiler ........................................ 26
Frost Protection ............................................. 26
Boiler Overheat Thermostat .......................... 29
Condensate Drain.......................................... 26
Escape of Gas ............................................... 27
Cleaning ........................................................ 27
6. System Set up information ......................... 28
System (Flame, Fan, Hydraulic, etc.)
. 24
2
KESTON HEAT2
45, 55 45, 55P
Natural Gas & Propane
Destination Countries: GB, IE, RO
1. INTRODUCTION The KESTON HEAT2 is a wall mounted,
room sealed, super efcient condensing
boiler featuring full sequence automatic spark ignition and fan assisted combustion.
Due to the very high efciency, condensate is produced from the ue gases and this
is drained to a suitable disposal point through the plastic waste pipe at the bottom of the boiler. A condensate ‘plume’ will also often be visible at the
ue terminal.
SAFETY Current Gas Safety (Installation & Use)
Regulations or rules in force.
In your own interest, and that of safety, it is the law that this boiler must be installed and maintained by a suitably qualied Gas Safe registered engineer or in IE a competent person, in accordance with the above regulations.
The appliance should be serviced at least once a year by a suitably qualied Gas Safe registered engineer or in IE a competent person.
It is essential that the instructions in this booklet are strictly followed, for safe and economical operation of the boiler.
ELECTRICITY SUPPLY
The appliance must be earthed. Supply 230 V - 50 Hz, 4 Amp fuse. This appliance is intended to be connected
to the supply via a double-pole switch, having a 3mm contact separation in both poles, serving only the boiler and system controls.
3
IMPORTANT NOTES
This appliance must not be operated
without the casing correctly tted and
forming an adequate seal.
If the boiler is installed in a compartment then the compartment MUST NOT be used for storage purposes.
Do not store objects around or on the boiler, and keep access clear at all times.
Do not obstruct ventilation ducts, condensate pipework, grilles or openings in the boiler room, room space or compartment that the appliance is installed in, or the passage of combustion and ventilation to the boiler.
Do not turn off the boiler if it is to be left unattended in frosty weather.
If it is known or suspected that a fault exists on the boiler then it MUST NOT BE USED until the fault has been corrected by a suitably qualied Gas Safe registered engineer or in IE a competent person.
Flammable materials must not be placed in close proximity to the appliance. Materials giving off
ammable vapours must not be stored
in the same room as the appliance.
This appliance can
be used by children 8 years and above. Also persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, provided they have been given supervision or instruction concerning use of the
appliance in a safe way and understand the hazards involved. Children shall not play with the appliance.
Cleaning and user
maintenance shall not be made by children without supervision.
Children should be supervised to ensure that they do not play with the appliance.
In cases of repeated or continuous shutdown a suitably qualified Gas Safe registered engineer or in IE a competent person should be called to investigate and rectify the condition causing this and carry out an operational test after each intervention on the device. Only the manufacturers original parts should be used for replacement.
MINIMUM CLEARANCES Clearances of 450mm above, 300mm below,
25mm at the sides and 450mm at the front
of the boiler casing must be allowed for servicing.
4
2. BOILER OPERATION
CONTROL DIAGRAM
A B C D E F
BACK
OK
A. ROTARY KNOB
Enter a menu, if in the normal operation screen, and highlight the
rst menu item.
Scroll up (anti-clockwise) or down
• (clockwise) in a menu
Change the value in parameter setting.
If an error is showing in the title bar, scroll to the associated error screen(s), and return.
B. LCD DISPLAY SCREEN
Menu and status display.
C. BURNER LED
Will be on if the burner is lit.
D. SELECT BUTTON
Enter a menu, if in the normal operation screen, and highlight the
rst menu item.
Enter the highlighted menu (sub menu or parameter), if in a menu or sub menu.
If in a parameter setting, select a
parameter which will then ash for
adjustment, once adjusted using the rotary knob press again to store and move on.
E. BACK BUTTON
In a menu, return to the previous menu layer.
In parameter setting, exit the parameter without storing the value.
In a guided assistant, go back to the previous screen.
F. RESET BUTTON
Reset the associated boiler module error, if a resettable (lockout) error is active.
Return to the normal operation screen.
5
TO LIGHT THE BOILER
A. Stand alone boiler, or a master
boiler in a cascade, or a master boiler with an extension module:
Set the operating mode in the plant
menu operating mode to: Automatic
Ensure that there is a demand
present on the boiler from the external controls, depending upon the
conguration.
If there are no local heating or DHW
circuits, set the plant / operating mode to: Day
If there are local heating circuits,
set one of them - heating circuits / HC1 Boiler 1.1 or HC2 Boiler 1.2 / Operating mode to: Day
If there is a local DHW circuit set the
DHW / Operating mode / DHW1 Boiler 1 to: Day
If there is an extension module
congured with Heating circuits or
DHW circuits set the Operating mode to: Day
e.g. Heating circuits / Operating mode
/ HCx EMy.z
DHW / Operating mode / DHWx
EMy.z
Key: x is the Heating or DHW circuit
number, y is the Extension Module designation and z its local Heating or DHW circuit designation.
B. Slave Boiler in a Cascade: Refer to the Installation manual.
The boiler will commence the ignition sequence, supplying heat to the system. Ensure that the controls are then set to the operating mode required.
Note. Not all menus and options will be available depending upon the access level selected.
6
OPERATING STATUS
The status screens are dependent upon the boiler conguration, they are shown below:
KESTON HEAT 2 55kW
Operation: Htg. with temp.
Master non cascade
Flow Set point: 40.2ºC Flow temp: 40.2ºC
KESTON HEAT 2 55kW
Operation: Htg. with capacity Capacity Set point: 40%
Master / Non cascade / Slave
Capacity: 0% Flow temp: 40.2ºC
KESTON HEAT 2 55kW
Operation: Htg. with temp. Voltage: 5.6V Flow Set point: 40.2ºC Flow temp: 40.2ºC
KESTON HEAT 2 55kW
Operation: Htg. with capacity Voltage: 5.6V Capacity Set point: 40% Capacity: 0%
Master non cascade, 0-10V control
The heating circuits and DHW circuits also have status screens associated with them. e.g.
KESTON HEAT 2 55kW
Status: OpenTherm Operation: Day Room set point: 20.0ºC
Menu item: Heating circuit / Status / Summary / HC1 Boiler 1.1
Flow set point: 60.0ºC
KESTON HEAT 2 55kW
Status: Operation: Night Tank temperature: 45.0ºC
Menu item: DHW / Status / Summary / HC1 Boiler 1.1
Flow set point: 30.0ºC
7
SETTINGS
1. Heating Circuits
Menu
Plant Heating circuits DHW
Each heating circuit that is congured has the following settings:
a. Operating mode selection: Every heating circuit can be
individually set to one of the following modes;
Standby / Time clock single day
/ Time clock multiple day / Day /
Night.....e.g.:
Heating circuits
Status Operating mode Room temperature Flow temperature
b. Room temperature A temperature can be set for each
heating circuit for the following periods:
Day / Night / Holiday.....e.g.:
Heating circuits
Operating mode Room temperature Flow temperature Settings
Room temperature
Heating circuits
HC1 Boiler 1.1 HC2 Boiler 1.2
HC1 Boiler 1.1
Operating mode Standby
HC1 Boiler 1.1 HC2 Boiler 1.2
HC1 Boiler 1.1
Room temperature. day Room temperature. night Room temperature. holiday
Room temperature, day
20.0
8
c. Flow temperature
A maximum ow temperature can be
set for each heating circuit for the following periods
Day / Night / Holiday.....e.g.:
Heating circuits
Room temperature Flow temperature Settings Time clock
Flow temperature
HC1 Boiler 1.1 HC2 Boiler 1.2
HC1 Boiler 1.1
Flow temperature. day Flow temperature. night Flow temperature. holiday
Flow temperature, day
70.0
d. Settings Each heating circuit has a number
of settings that can be congured.
Most settings are only accessible at Installer access levels.
Day / Night / Holiday.....e.g.:
Heating circuits
Flow temperature Settings Time clock Holiday program
Settings
HC1 Boiler 1.1
i. Preheat - Preheat can be enabled
for a heating circuit and a maximum time can be set.
HC1 Boiler 1.1
Preheat Heating limit Room temp. switch diff.
Preheat
Preheat switch Maximum preheat time
CONTINUED OVERLEAF
9
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