CONTENTS
1 GENERAL .................................................................... 8
1.1 Introduction ................................................................10
1.2 Operation ...................................................................10
1.3 Safe Handling ............................................................. 10
1.4 Optional Extra Kits .....................................................10
1.5 Safety ......................................................................... 11
1.6 Safe Handling Of Substances .................................... 11
1.7 Location Of Boiler ...................................................... 11
1.8 Gas Supply ................................................................. 12
1.9 Water Circulation System ........................................... 12
1.10 Boiler Control Interlocks .............................................12
1.11 Electrical Supply ......................................................... 12
1.12 Condensate Drain .................................................... 12
1.13 Boiler Dimensions, Services & Clearances ................ 13
1.14 System Requirements - Central Heating .................... 14
1.15 System Balancing ......................................................15
1.16 Water Treatment......................................................... 15
2 INSTALLATION .........................................................16
2.1 Boiler Assembly - Exploded View ...............................16
2.2 Unpacking .................................................................. 17
2.3 Flue System ............................................................... 18
2.4 Flue Installation Example Keston Combi C30 ............ 20
2.5 Flue Installation Example Keston Combi C35 ............ 20
2.6 Flue Termination Position ........................................... 21
2.7 Installing The Boiler .................................................... 22
2.8 Wall Mounting Template ............................................. 22
2.9 Preparing The Wall .....................................................22
2.10 Fitting The Wall Mounting Plate ................................. 23
2.11 Mounting The Boiler ................................................... 23
2.12 Assembly Practice ...................................................... 24
2.13 Fitting The Flue Sleeve .............................................. 25
2.14 Condensate ................................................................ 26
2.15 Connections & Filling .................................................28
2.16 Electrical Connections ................................................ 30
2.17 Installer Wiring ...........................................................30
2.18 External Wiring ........................................................... 31
2.19 Replacing Pre-Fitted Mains Cable .............................31
2.20 Ch Operation .............................................................. 32
2.21 The Weather Compensation Kit ................................. 33
2.22 Wiring Diagram ..........................................................34
2.23 Commissioning And Testing ....................................... 35
2.24 Initial Lighting ............................................................. 36
2.25 The Display ................................................................ 37
2.26 General Checks .........................................................41
2.27 Restart Procedure ...................................................... 42
2.28 Handing Over ............................................................. 42
3 SERVICING ............................................................... 43
3.1 Servicing Schedule ...................................................43
3.2 Boiler Front Panel Removal / Replacement ............... 44
3.3 Fan And Venturi Assembly Removal And Cleaning ....44
3.4 Burner Removal And Cleaning ................................... 45
3.5 Cleaning The Condensate Trap/Siphon ..................... 45
3.6 Cleaning The Heat Exchanger ................................... 46
3.7 Reassembly ...............................................................46
3.8 Replacement Of Components .................................... 47
3.9 Fan Replacement ....................................................... 47
3.10 Burner Injector Replacement .....................................48
3.11 Burner Replacement .................................................. 48
3.12 Return Thermistor Replacement ................................ 49
3.13 Ignition Electrode Replacement ................................. 49
3.14 Flame Detection Electrode Replacement ................... 50
3.15 Spark Generator Replacement ..................................50
3.16 Gas Control Valve Replacement ................................ 50
3.17 Diverter Valve Actuator Replacement ........................ 51
3.18 Condensate Trap/Siphon Replacement ..................... 51
3.19 PCB Replacement ...................................................... 52
3.20 Draining The Boiler ....................................................53
3.21 DHW Flow Turbine Sensor Replacement .................. 53
3.22 Pressure Gauge Replacement ................................... 53
3.23 Safety Relief Valve Replacement ............................... 54
3.24 Pump Automatic Air Vent Replacement .....................54
3.25
DHW Filter & Flow Regulator Cleaning/Replacement .....
54
3.26 Diverter Valve Body Assembly Replacement ............. 55
3.27 DHW Plate Heat Exch. Replacement ......................... 55
3.28 Pump Head Replacement .......................................... 55
3.29 CH Water Pressure Switch Replacement .................. 56
3.30 Flow Thermistor Replacement ................................... 56
3.31 Heat Engine Replacement ......................................... 57
3.32 Expansion Vessel Recharging & Replacement .......... 58
4 FAULT FINDING ........................................................ 59
4.1 Fault Finding Chart Main Menu .................................. 59
4.2 Overheat Lockout ....................................................... 61
4.3 Ignition Lockout .......................................................... 61
4.4 Flame On Before Gas Valve On .................................62
4.5 Low Water Pressure ................................................... 62
4.6 Flame Loss ................................................................. 62
4.7 Fan Fault .................................................................... 63
4.8 Flow Thermistor Fault ................................................63
4.9 Return Thermistor Fault ............................................. 63
4.10 Outside Sensor Fault .................................................64
4.11 No CH Operation But DHW Works OK ...................... 65
4.12 No HW But CH On ..................................................... 66
4.13 No Display .................................................................. 66
5 SPARE PARTS .......................................................... 67
6 BENCHMARK & COMMISSIONING ......................... 68