KERN CCS 10K-6, CCS 30K0.1., CCS 30K0.01., CCS 60K0.01., CCS 60K0.01L. Operating Manual

...
KERN & Sohn GmbH
Ziegelei 1
D-72336 Balingen
E-Mail: info@kern-sohn.com
Fax: +49-[0]7433-9933-149
Operating manual Counting balance /counting system
KERN CFS/CCS
Version 2.5
2018-03
GB
CFS/CCS-BA-e-1825
2 CFS/CCS-BA-e-1825
GB
KERN CFS/CCS
Version 2.5 2018-03
Operating instructions Count ing
balance/counting system
Contents
1 Technical data .......................................................................................... 4
1.1 KERN CFS .......................................................................................................................... 4
1.2 Counting systems KERN CCS.......................................................................................... 7
2 Appliance overview .................................................................................. 8
2.1 Counting scales KERN CFS ............................................................................................. 8
2.2 Counting systems KERN CCS........................................................................................ 10
2.3 Counting systems with your selected bul k scales ...................................................... 10
2.4 Overview of display ......................................................................................................... 12
2.4.1 Display weight.................................................................................................................... 13
2.4.2 Display average piece weight ............................................................................................ 13
2.4.3 Display quantity ................................................................................................................. 13
2.5 Keyboard overview .......................................................................................................... 14
3 Basic instructions ...................................................................................17
3.1 Proper use ........................................................................................................................ 17
3.2 Improper Use.................................................................................................................... 17
3.3 Warranty ........................................................................................................................... 17
3.4 Monitoring of Test Resources ........................................................................................ 18
4 Basic Safety Precauti on s .......................................................................18
4.1 Pay attention to the instructions in the Operation Manual ......................................... 18
4.2 Personnel training ........................................................................................................... 18
5 Transport and storage ............................................................................18
5.1 Testing upon acceptance ............................................................................................... 18
5.2 Packaging / return transport .......................................................................................... 18
6 Unpacking, Setup and Commissioning .................................................19
6.1 Installation Site, Location of Us e ................................................................................... 19
6.2 Unpacking, Scope of delivery ........................................................................................ 19
6.2.1 Scope of delivery / serial accessories ............................................................................... 19
6.3 Installing / removing transport fittings .......................................................................... 20
6.4 Mains connection ............................................................................................................ 21
6.5 Rechargeable battery operation (optional) ................................................................... 21
6.6 Connection of peripheral devices .................................................................................. 22
6.7 Initial Commissioning ..................................................................................................... 22
6.8 Adjustment ....................................................................................................................... 22
7 Basic Operation .......................................................................................23
7.1 Switching on/off ............................................................................................................... 23
7.2 Zeroing .............................................................................................................................. 23
7.3 Switching over reference scale  bulk scales if used as counting system ............. 23
7.4 Weighing with tare ........................................................................................................... 25
7.4.1 Taring ................................................................................................................................. 25
7.4.2 Numeric entering of tare weight......................................................................................... 25
7.4.3 Switch-over weighing unit .................................................................................................. 25
CFS/CCS-BA-e-1825 3
8 Parts counting ........................................................................................ 26
8.1 Determination of the average piece weight by weighing ............................................. 27
8.2 Numeric input of the average piece weight ................................................................... 30
8.3 Automatic reference optimization .................................................................................. 32
8.4 Counting with counting system ..................................................................................... 33
9 Fill-to-target function ............................................................................. 35
9.1 Tolerance check for target weight .................................................................................. 36
9.2 Tolerance check for target quantity ............................................................................... 38
10 Totalization ............................................................................................. 40
10.1 Manual totalizing .............................................................................................................. 40
10.2 Automatic adding-up ....................................................................................................... 42
11 Store article information ........................................................................ 43
11.1 Store article ...................................................................................................................... 43
11.2 Call article ......................................................................................................................... 46
11.3 Article direct keys ~ (only model CFS 50K-3) ..................................... 47
12 Menu ........................................................................................................ 49
12.1 Navigation in the menu .................................................................................................... 49
12.2 Menu overview ................................................................................................................. 50
12.2.1 Models 6K0.1, 15K0.2, 30K0.5, 50K-3 ............................................................................... 50
12.2.2 Models CFS 3K-5, CFS 300-3 ........................................................................................... 52
13 Configuration of bulk scale ................................................................... 54
14 Adjustment ............................................................................................. 60
14.1 Models CFS 300-3, CFS 3K-5 .......................................................................................... 60
14.2 Models CFS 6K0.1, CFS 15K0.2, CFS 30K0.5 ................................................................ 61
14.3 Model KERN CFS 50K-3 ................................................................................................... 63
15 Linearization ........................................................................................... 64
15.1 Models CFS 300-3, CFS 3K-5 .......................................................................................... 66
15.2 Model KERN CFS 50K-3 ................................................................................................... 67
16 Second balance interface ...................................................................... 69
17 RS 232C interface ................................................................................... 70
17.1 Technical data .................................................................................................................. 70
17.2 Printer operation .............................................................................................................. 71
17.2.1 Printout example KERN YKB-01N / model CFS 300-3 ...................................................... 71
17.2.2 Printout examples KERN YKB-01N / model CFS 3K-5 ..................................................... 71
17.2.3 Printout examples KERN YKB-01N / CFS 6K0.1, CFS 15K0.2, CFS 30K0.5 .................. 73
17.2.4 Printout examples KERN YKB-01N / model CFS 50K-3 ................................................... 77
17.3 Remote control instructions ........................................................................................... 78
17.3.1 All Models ........................................................................................................................... 78
17.3.2 Models CFS 6K0.1 / CFS 15K0.2 / CFS 30K0.5................................................................ 79
17.4 User identification, scale identification, store article name ........................................ 80
17.5 Register / call article via RS232 ...................................................................................... 80
17.6 I/O-function ....................................................................................................................... 81
18 Servicing, maintenance, disposal ......................................................... 82
18.1 Cleaning ............................................................................................................................ 82
18.2 Servicing, maintenance ................................................................................................... 82
18.3 Disposal ............................................................................................................................ 82
19 Instant help ............................................................................................. 83
19.1 Error messages ................................................................................................................ 84
20 Declaration of conformit y ...................................................................... 85
4 CFS/CCS-BA-e-1825
1 Technical data
1.1 KERN CFS KERN CFS 300-3 CFS 3K-5 CFS 6K0.1
Readability (d) 0.001 g 0.01 g 0.1 g Weighing range (max) 300 g 3 kg 6 kg Reproducibility 0.002 g 0.02 g 0.1 g Linearity ± 0.004 g ± 0.04 g ± 0.2 g Stabilization time 2 s Weighing Units g, lb kg, lb Recommended adjusting
weight (not supplied)
200 g(F1) +
100 g(F1)
2 kg(F1) +
1 kg(F1)
6 kg (F2)
Warm-up time 2 h Minimum unit weight at
piece counting under laboratory conditions*
5 mg 50 mg 100 mg
Minimum unit weight at piece counting under normal conditions**
50 mg 500 mg 1 g
Reference unit weights at piece counting
freely selectable
Net weight (kg) 2.5 kg 3.8 kg Permissible ambient
condition
0° C to 40° C
Humidity of air max. 80 % relative (not condensing) Weighing plate, stainless
steel
80 mm
294 x 225 mm
Dimensions wind screen [mm]
inside
158 x 143 x 61
-
outside
167 x 154 x 80
Dimensions housing (l x L x h) [mm]
320 x 350 x 125 mm
Mains connection
Mains adapter 230 V AC, 50 Hz; 12 V DC balance, 500 mA
Rechargeable battery (optional)
Operating duration approx. 70 h / loading time approx. 12
hours
CFS/CCS-BA-e-1825 5
KERN CFS 15K0.2 CFS 30K0.5 CFS 50K-3
Readability (d) 0.2 g 0.5 g 1 g Weighing range (max) 15 kg 30 kg 50 kg Reproducibility 0.2 g 0.5 g 1 g Linearity ± 0.4 g ± 1 g ± 2 g Stabilization time 2 s Weighing Units kg, lb Recommended adjusting
weight (not supplied)
15 kg (F2) 30 kg (F2) 50 kg (F2)
Warm-up time 2 h Minimum unit weight at
piece counting under laboratory conditions*
200 mg 500 mg 1 g
Minimum unit weight at piece counting under normal conditions**
2 g 5 g 10 g
Reference unit weights at piece counting
freely selectable
Net weight (kg) 3.8 kg 5.5 kg Permissible ambient
condition
0° C to 40° C
Humidity of air max. 80 % relative (not condensing) Weighing plate, stainless
steel
294 x 225 370 x 240
Dimensions housing (l x L x h) [mm]
320 x 350 x 125 370 x 360 x 125
Mains connection
Mains adapter 230 V AC, 50 Hz; 12 V DC balance, 500 mA
Rechargeable battery (optional)
Operating duration approx. 70 h / loading time approx. 12
hours
* Minimum unit weight at piece counting under laboratory conditions:
Perfect ambient conditions to perform high resolution counting
No dispersion of counted parts weight
**Minimum unit weight at piece counting under normal conditions:
Unst able am bient conditions (wind gusts, vibrations) Dispers ion of counted parts weight
6 CFS/CCS-BA-e-1825
Dimensions:
Models
CFS 300-3
CFS 3K-5
CFS 6K0.1
CFS 15K0.2
CFS 30K0.5
Model
CFS 50K-3
CFS/CCS-BA-e-1523 7
1.2 Counting systems KERN CCS
Article no. /
Type
Weighing
pan
[mm]
Reference
balance
Article no.
Reference
balance
Weighing
range
Reference
balance
Readability
Bulk material balance
Article no.
Bulk material
balance
Weighing
range
Bulk material
balance
Readability
Minimum unit weight
at piece counting
under laboratory
conditions
Minimum unit
weight at piece counting under
normal conditions
CCS 6K-6
230x230
CFS 300-3
0,3 kg
0,000001 kg
KFP 6V20M
6 kg
0,0002 kg
5 mg
50 mg
CCS 10K-6
300x240
CFS 300-3
0,3 kg
0,000001 kg
KFP 15V20M
15 kg
0,0005 kg
5 mg
50 mg
CCS 30K0.01.
400x300
CFS 3K-5
3 kg
10 mg
KFP 30V20M
30 kg
1 g
50 mg
500 mg
CCS 30K0.1.
400x300
CFS 6K0.1
6 kg
0,0001 kg
KFP 30V20M
30 kg
0,001 kg
100 mg
1 g
CCS 60K0.01.
225x295
CFS 3K-5
3 kg
0,00001 kg
KFP 60V20M
60 kg
0,002 kg
50 mg
500 mg
CCS 60K0.01L.
500x400
CFS 3K-5
3 kg
0,00001 kg
KFP 60V20LM
60 kg
0,002 kg
50 mg
500 mg
CCS 60K0.1.
400x300
CFS 6K0.1
6 kg
0,0001 kg
KFP 60V20M
60 kg
0,002 kg
100 mg
1 g
CCS 60K0.1L.
500x400
CFS 6K0.1
6 kg
0,0001 kg
KFP 60V20LM
60 kg
0,002 kg
100 mg
1 g
CCS 150K0.01
500x400
CFS 3K-5
3 kg
0,00001 kg
KFP 150V20M
150 kg
0,005 kg
50 mg
500 mg
CCS 150K0.01L
650x500
CFS 3K-5
3 kg
0,00001 kg
KFP 150V20LM
150 kg
0,005 kg
50 mg
500 mg
CCS 150K0.1.
500x400
CFS 6K0.1
6 kg
0,0001 kg
KFP 150V20M
150 kg
0,005 kg
100 mg
1 g
CCS 150K0.1L
650x500
CFS 6K0.1
6 kg
0,0001 kg
KFP 150V20LM
150 kg
0,005 kg
100 mg
1 g
CCS 300K0.01
650x500
CFS 3K-5
3 kg
0,00001 kg
KFP 300V20M
300 kg
0,01 kg
50 mg
500 mg
CCS 300K0.1
650x500
CFS 6K0.1
6 kg
0,0001 kg
KFP 300V20M
300 kg
0,01 kg
100 mg
1 g
CCS 600K-2
1000x1000
CFS 3K-5
3 kg
0,00001 kg
KFP 600V20SM
600 kg
0,2 kg
50 mg
500 mg
CCS 600K-2L
1500x1250
CFS 3K-5
3 kg
0,00001 kg
KFP 600V20NM
600 kg
0,2 kg
50 mg
500 mg
CCS 600K-2U
840x1190
CFS 3K-5
3 kg
0,00001 kg
KFU 600V20M
600 kg
0,2 kg
50 mg
500 mg
CCS 1T-1
1000x1000
CFS 6K0.1
6 kg
0,0001 kg
KFP 1500V20SM
1500 kg
0,5 kg
100 mg
1 g
CCS 1T-1L
1500x1250
CFS 6K0.1
6 kg
0,0001 kg
KFP 1500V20M
1500 kg
0,5 kg
100 mg
1 g
CCS 1T-1U
840x1190
CFS 6K0.1
6 kg
0,0001 kg
KFU 1500V20M
1500 kg
0,5 kg
100 mg
1 g
CCS 3T-1
1500x1250
CFS 6K0.1
6 kg
0,0001 kg
KFP 3000V20LM
3000 kg
1 kg
100 mg
1 g
CCS 3T-1L
1500x1500
CFS 6K0.1
6 kg
0,0001 kg
KFP 3000V20LM
3000 kg
1 kg
100 mg
1 g
CFS/CCS-BA-e-1523 8
2 Appliance overview
2.1 Counting scales KERN CFS
Model: CFS 300-3
Models: CFS 3K-5, CFS 6K0.1, CFS 15K0.2, CFS 30K0.5
1. Weighing plate / rechargeable battery compartment (under weighing plate)
2. Windshield
3. Bubble level
4. RS 232 interface
5. Second balance interface
6. Footscrews
7. ON/OFF switch
8. Mains adapter connection
CFS/CCS-BA-e-1825 9
Model CFS 50K-3
1. Weighing pan
2. Bubble level
3. RS 232 interface
4. Second balance interface
5. Footscrews
6. Connection of mains adapter
7. ON/OFF switch
10 CFS/CCS-BA-e-1825
2.2 Counting systems KERN CCS
In factory the counting system KERN CCS is preconfigured in a way that no more changes will be necessary.
Bulk material balance KERN KFP
Reference balance KERN CFS
2.3 Counting systems with your selected bulk scales
When attaching a bulk scales (not pre-adjusted by KERN), the following must
be complied with:
Connect bulk scales with a suitable cable via the second-balance interface.
Interface connection allocation cf. chapter 16
Adjustment of bulk scales, cf. chapter 13
Adjustment / linearisation of bulk scales, cf. chapter 14 / 15
Example 1: High-load bulk scales
Reference balance KERN CFS
CFS/CCS-BA-e-1825 11
Example 2: High-load reference scale
Image similar
Bulk material balance KERN KFP
Reference scale KERN CFS 50K-3
12 CFS/CCS-BA-e-1825
2.4 Overview of display Model CFS 300-3:
Weight
Average piece weight
Quantity
Accumulator’s loading state, cf. chapter 6.5
Models CFS 3K-5, CFS 6K0.1, CFS 15K0.2, CFS 30K0.5:
Weight
Average piece weight
Quantity
Accumulator’s loading state, cf. chapter 6.5
Model CFS 50K-3:
Weight
Average piece weight
Accumulator’s loading state, cf. chapter 6.5
Quantity
CFS/CCS-BA-e-1825 13
2.4.1 Display weight
Here the weight of your goods is displayed in [kg].
Indicator [] atop the symbol shows:
Storage battery status display
NET Net weight
Stability state indication
Model CFS 50K-3
a
Zeroing display
lb/kg Current weighing unit
1
Weighing unit bulk scale
2
Weighing unit reference balance
2.4.2 Display average piece weight
Here the average reference weight of a sample is displayed in [g]. This value is either numerically entered by user or calculated by weighing on balance.
Indicator [] atop the symbol shows:
Number of parts placed on balance too small
Piece below minimum weight of piece
M+ Data in summation memory
Active balance:
1. Reference balance KERN CFS
2. Bulk scales e.g. KERN KFP
2.4.3 Display quantity
Here the current piece quantity (PCS = pieces) or in totalizing mode the sum Sum of the placed parts is displayed, see chapter 10
Indicator [] atop the symbol shows:
Tolerance control in counting mode Tolerance control in weighing mode
+ Goods to be weighed above tolerance limit
TOL
Goods to be weighed within tolerance range
-
Goods to be weighed below tolerance limit
1
2
14 CFS/CCS-BA-e-1825
2.5 Keyboard overview Models CFS 300-3, CFS 3K-5, CFS 6K0.1, CFS 15K0.2, CFS 30K0.5
Selection
Function in Weighing mode
…..
Numeric keys
Decimal po int
At numeric input digit selection to the left
Delete
Totalization
Display total weight /number of weighings / total quantity
At numeric input digit selection to the right
Data output (menu setting , see chapter 12.2)
Store/call article, cf. chapters 11.1 / 11.2
Fill-to-target function (cf. chapter 9)
Switch-over balance,
see chap. 7.3
Input of the average piece weight by weighing, see chap.
8.1
Numeric input of the average piece weight see chapter 8.2
Leafing through the menu
Switch-over weighing unit
Taring
Confirm
Zeroing
Back to menu/weighing mode
CFS/CCS-BA-e-1825 15
Model CFS 50K-3:
Selection
Function in Weighing mode
…..
Article direct keys, cf. chapter 11.3
…..
Numeric keys
Decimal po int
Delete
Summing up / printing (menu adjustment ,
cf. chapter 12.2
Display total weight /number of weighings / total quantity
Data output (menu setting , see chapter 12.2)
Fill-to-target function (cf. chapter 9)
16 CFS/CCS-BA-e-1825
Store/call article, cf. chapters 11.1 / 11.2
Switching over the scale, cf. chapter 7.3
At numeric input digit selection to the left
Input of the average piece weight by weighing, see chap. 8.1
Leafing through the menu
Numeric input of the average piece weight see chapter 8.2
Switch-over weighing unit
Taring
Confirm
Zeroing
At numeric input digit selection to the right.
Back to menu/weighing mode
CFS/CCS-BA-e-1825 17
3 Basic instructions
3.1 Proper use
The balance / counting system you purchased is intended to determine the weighing value of material to be weighed. It is intended to be used as a “non­automatic balance”, i.e. the material to be weighed is manually and carefully placed in the centre of the weighing pan.. As soon as a stable weighing value is reached the weighing value can be read.
3.2 Improper Use
Do not use balance / counting system for dynamic weighing. In the event that small quantities are removed or added to the material to be weighed, incorrect weighing results can be displayed due to the “stability compensation“. (Example: Slowly draining fluids from a container on the balance.) Do not leave permanent load on the weighing pan. This may damage the measuring system. Impacts and overloading exceeding the stated maximum load (max) of the balance / counting system, minus a possibly existing tare load, must be strictly avoided. Balance may be damage by this. Never operate balance / counting system in explosive environment. The serial version is not explosion protected. The structure of the balance may not be modified. This may lead to incorrect weighing results, safety-related faults and dest r ucti on o f the balance. The scale / the counting system may only be used according to the described preconditions. Other areas of use must be released by KERN in writing.
3.3 Warranty
Warranty claims shall be voided in case
Our conditions in the operation manual are ignored
The appliance is used outside the described uses
The appliance is modified or ope ne d
Mechanical damage or damage by media, liquids, natural wear and tear
The appliance is improperly set up or incorrectly electrically connected
The measuring system is overloaded
18 CFS/CCS-BA-e-1825
3.4 Monitoring of Test Resources
In the framework of quality assurance the measuring-related properties of the balance and, if applicable, the testing weight, must be checked regularly. The responsible user must define a suitable interval as well as type and scope of this test. Information is available on KERN’s home page (www.kern-sohn.com with regard to the monitoring of balance test substances and the test weights required for this. In KERN's accredited DKD calibration laboratory test weights and balances may be calibrated (return to the national standard) fast and at moderate cost.
4 Basic Safety Precautions
4.1 Pay attention to the instructions in the Operation Manual
Carefully read this operation manual before setup and
commissioning, even if you are already familiar with KERN balances.
All language versions contain a non-binding translation.
The original German is binding.
4.2 Personnel training
The appliance may only be operated and maintained by trained personnel.
5 T ransport and storage
5.1 Testing upon acceptance
When receiving the appliance, please check packaging immediately, and the appliance itself when unpacking for possible visible damage.
5.2 Packaging / return transport
Keep all parts of the original packaging for a possibly required return. Only use original packaging for returning. Prior to dispatch disconnect all cables and remove loose/mobile parts. Reattach possibly supplied transport securing devices. Secure all parts such as the glass wind screen, the weighing platform,
power unit etc. against shifting and damage.
CFS/CCS-BA-e-1825 19
6 Unpacking, Setup and Commis si oning
6.1 Installation Site, Location of Use
The balances / counting systems are designed in a way that reliable weighing results are achieved in common conditions of use. You will work accurately and fast, if you select the right location for your balance / counting system.
On the installation site observe the following:
Place the balance / counting system on a firm, level surface;
Avoid extreme heat as well as temperature fluctuation caused by installing
next to a radiator or in the direct sunlight;
Protect the balance against direct draughts due to open windows and doors;
Avoid jarring during weighing;
Protect the balance / counting system against high humidity, vapours and
dust;
Do not expose the device to extreme dampness for longer periods of time. Non-permitted condensation (co nd ens a ti on o f air humidi ty on the appliance) may occur if a cold appliance is taken to a considerably warmer environment. In this case, acclimatize the disconnected appliance for ca. 2 hours at room temperature.
Avoid static charge of goods to be weighed or weighing container.
Major display deviations (incorrect weighing results) may be experienced should electromagnetic fields (e.g. due to mobile phones or radio equipment), static electricity accumulations or instable power supply occur. Change location or remove source of interference.
6.2 Unpacking, Scope of delivery
Remove device and accessories carefully from packaging, remove packaging material and place device at the planned work place. Verif y that there has been no damage and that all packing items are present.
6.2.1 Scope of delivery / serial accessories KERN CFS KERN CCS
Balance (see chap. 2.1)
Reference balance KERN CFS, see chap. 2.2
Power cable
Bulk material balance KERN KFP (see chap. 2.2)
Protective cover
Operat ing instructions KERN CFS/CCS
Operating manual
Operating instructions KERN KFP
20 CFS/CCS-BA-e-1825
6.3 Installing / removing transport fittings
Remove transport lock, if applicable.
KERN CFS 3K0.5, CFS 6K0.1:
KERN CFS 300-3:
Bulk scales KERN KFP (illustration example):
KERN KFP 6V20M, KFP 6V20LM, KFP 15V20M.
Please take further details from the installation manual, added to the platform.
CFS/CCS-BA-e-1825 21
Install weighing plate and wind screen, if applicable, if needed.
Level balance with foot screws until the air bubble of the water balance is in
the prescribed circle.
Check levelling regularly
Interconnect reference scale and bulk scales via the second-scale interface
in the counting systems KERN CCS.
6.4 Mains connection
Power is supplied via the external mains adapter. The stated voltage value must be the same as the local voltage. Only use original KERN mains adapters. Using other makes requires consent by KERN.
6.5 Rechargeable battery operation (optional) The rechargeable battery is charged via the delivered power cable.
Before the first use, the rechargeable battery should be charged by connecting it to the mains power cable for at least 15 hours. The operation time of the rechargeable battery is approx. 70 hours. When connecting a second balance, the operation time will be reduced. To save the rechargeable battery, in the menu (see chap.12.2) the automatic switch-off function [„ „] can be activated, switch-off time selectable according to 0, 3, 5, 15, 30 minutes.
If an arrow appears on the weight display [] above the battery symbol or "bat lo" when turning on the balance, this is an indication that the capacity of the rechargeable battery will soon be exhausted. The balance will be ready to operate for about another 10 hrs., then it will switch off automatically. Connect the power cable as soon as possible to load the rechargeable battery. Charging time until complete recharging is approx. 12h.
The LED display informs you during loading about the loading status of the rechargeable battery.
red: Voltage has dropped below prescribed minimum. Connec t mains
adapter to load the rechargeable battery. green: Rechargeable battery completely reloaded yellow: Rechargeable battery very low. Connect mains adapter as soon as
possible to load the rechargeable battery.
22 CFS/CCS-BA-e-1825
6.6 Connection of peripheral devices
Before connecting or disconnecting of additional devices (printer, PC) to the data interface, always disconnect the balance from the power supply. With your balance, only use accessories and peripheral devices by KERN, as they are ideally tuned to your balance.
6.7 Initial Commissioning
In order to obtain exact results with the electronic balances, your balance must have reached the operating temperature (see warming up time chap. 1). During this warming up time the balance must be connected to the power supply (mains, accumulator or battery). The accuracy of the balance depends on the local acceleration of gravity. Strictly observe hints in chapter Adjustment.
6.8 Adjustment
As the acceleration value due to gravity is not the same at every location on earth, each balance must be coordina ted - in compliance with the underlying physical weighing principle - to the existing acceleration due to gravity at its place of location (only if the balance has not already been adjusted to the location in the factory). This adjustment process must be carried out for the first commissioning, after each change of location as well as in case of fluctuating environment temperature. To receive accurate measuring values it is also recommended to adjust the balance periodically in weighing operation.
Procedure see chapter 14.
CFS/CCS-BA-e-1825 23
7 Basic Operation
7.1 Switching on/off
Actuate power switch (cf. chapter 2) at the right bottom of the scale to the front.
The balance will carry out a self-test As soon as the weight display appears, the balance is ready for weighing.
To switch-off push backward the switch-on/switch-out on the right lower side of
the balance.
7.2 Zeroing
Resetting to zero corrects the influence of light soiling on the weighing plate. The resetting range of the balance was adjusted to ± 2% max. by factory. Further adjustments are possible in the menu, see chapter 12.
When using as counting system the zeroing range of both balances can be set in the menu, see chapter 13.
Manual
Unload the balance
Press , the balance starts resetting to zero.
The [] symbol over a appears.
Automatic
In the menu the automatic zero point correction can be switched off or the amount can be changed, see chapter 13.
7.3 Switching over reference scale bulk scales if used as counting system
For piece counting a platform can be connected via the second balance interface. In the counting system KERN CCS the quantity counting is made on the bulk material balance KERN KFP. The reference balance KERN CFS permits due to its high resolution a very precise determination of the average piece weight.
The second balance can be operated in the same manner like the first balance.
By pressing the display changes from one to the other balance. In the display appears or .
The appeared [] displays the active balance.
24 CFS/CCS-BA-e-1825
Display example model CFS 6K0.1:
(1) Reference balance KERN CFS
(2) Bulk scales,
e.g.: KERN KFP with counting syste m KERNCCS
CFS/CCS-BA-e-1825 25
7.4 Weighing with tare
A tare value can be entered for the reference as well as for the bulk material balance. Before setting a tare value select active balance, see chap. 9.3.
7.4.1 Taring
Deposit weighing vessel. After successful stop check press the TARE button.
Zero display and the indicator [] above NET appear. The weight of the container is now internally saved.
Weigh the material, the net weight will be indicated. After removing the weighing container, the weight of the weighing container
appears as negative display.
To delete the tare value, remove load from weighing pan and press the TARE-
key.
The tare procedure can be repeated as many times as necessary, for example
with initial weighing of several components for a mix (add-on weighing). The limit is reached when the total weighing range capacity is full.
7.4.2 Numeric entering of tare weight
Unload and reset to zero the balance. Input known tare weight via the numeric keys with decimal point, and confirm
with TARE key. The entered weight will be stored as tare weight and displayed with negative sign. The indicator [] above NET appears.
Put the filled weighing container on the balance, the net weight will be
displayed.
The tare value remains stored until it is deleted with the TARE key.
The tare value will be rounded up according to the readability of the balance,
e.g. at a balance 60 kg max/5 g readability the input value of 103 g will be
displayed as -105 g.
7.4.3 Switch-over weighing unit
Depending on the model, pressing the UNIT key may switch over between g / kg lb (only with menu adjustment F1 oFFUnit kg / lb). The indicator [] shows the active unit.
26 CFS/CCS-BA-e-1825
8 Parts counting
Before the balance can count parts, it must know the average part weight (i.e. reference). Proceed by putting on a certain number of the parts to be counted. The balance determines the total weight and divides it by the number of parts, the so­called reference quantity. Counting is then carried out on the basis of the calculated average piece weight. As a rule: The higher the reference quantity the higher the counting exactness.
The average piece weight can only be determined by stable weighing
values.
If weighing values are under zero, the piece counter display shows a
negative number of items.
The precision of the average unit weight can be increased at any time
while units are being counter by inputting the displayed number of units and confirming by or (in CF S 50K-3 models). After the
reference optimization sounds a signal tone. As the additional p ieces increase the base for the calculation, the reference also becomes more exact.
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