After replacing E2PROM (IC771 on ELECTRIC UNIT), tuner
setting adjustment is needed.
The adjustment is that to perform the "TUNER Setting
Adjustment Mode" in the TEST MODE.
Frequency response (± 3 dB)30 Hz - 15 kHz
Signal-to-Noise ratio (MONO)63 dB
Stereo separation (1 kHz)40 dB
AM tuner section
Frequency range (10 kHz space)530 kHz - 1 700 kHz
Usable sensitivity (S/N= 20 dB)31 dBµ (36 µV)
CD player section
Laser diodeGaAIAs
Digital filter (D/A)8 Times Over Sampling
D/A converter24 Bit
Spindle speed500 rpm - 200 rpm (CLV)
Wow & FlutterBelow Measurable Limit
Frequency response (± 1 dB)20 Hz - 20 kHz
Total harmonic distortion (1 kHz)0.01%
Signal-to-Noise ratio (1 kHz)105 dB
Dynamic range90 dB
MP3 decodeCompliant with MPEG-1/2 Audio Layer-3
WMA decodeCompliant with Windows Media Audio
USB interface
USB standardUSB1.1/ 2.0 (Full speed)
Maximum supply currentDC 5 V 1 A
File systemFAT16/ 32
MP3 decodeCompliant with MPEG-1/2 Audio Layer-3
WMA decodeCompliant with Windows Media Audio
Frequency response (± 3 dB)30 Hz - 15 kHz
Signal-to-Noise ratio (MONO)63 dB
Stereo separation (1 kHz)40 dB
MW tuner section
Frequency range (9 kHz space)531 kHz - 1 611 kHz
Usable sensitivity (S/N= 20 dB)36 µV
LW tuner section
Frequency range153 kHz - 279 kHz
Usable sensitivity (S/N= 20 dB)57 µV
CD player section
Laser diodeGaAIAs
Digital filter (D/A)8 Times Over Sampling
D/A converter24 Bit
Spindle speed500 rpm - 200 rpm (CLV)
Wow & FlutterBelow Measurable Limit
Frequency response (± 1 dB)20 Hz - 20 kHz
Total harmonic distortion (1 kHz)0.01%
Signal-to-Noise ratio (1 kHz)105 dB
Dynamic range90 dB
AAC decodeAAC-LC ".m4a" files
MP3 decodeCompliant with MPEG-1/2 Audio Layer-3
WMA decodeCompliant with Windows Media Audio
USB interface
USB standardUSB1.1/ 2.0 (Full speed)
Maximum supply currentDC 5 V 1 A
File systemFAT16/ 32
AAC decodeAAC-LC ".m4a" files
MP3 decodeCompliant with MPEG-1/2 Audio Layer-3
WMA decodeCompliant with Windows Media Audio
Audio section
Maximum output power50 W × 4
Output power (DIN 45324, +B = 14.4 V)30 W × 4
Speaker impedance4 Ω - 8 Ω
Laser diodeGaAIAs
Digital filter (D/A)8 Times Over Sampling
D/A converter24 Bit
Spindle speed500 rpm - 200 rpm (CLV)
Wow & FlutterBelow Measurable Limit
Frequency response (± 1 dB)20 Hz - 20 kHz
Total harmonic distortion (1 kHz)0.01%
Signal-to-Noise ratio (1 kHz)105 dB
Dynamic range90 dB
MP3 decodeCompliant with MPEG-1/2 Audio Layer-3
WMA decodeCompliant with Windows Media Audio
USB interface
USB standardUSB1.1/ 2.0 (Full speed)
Maximum supply currentDC 5 V 1 A
File systemFAT16/ 32
MP3 decodeCompliant with MPEG-1/2 Audio Layer-3
WMA decodeCompliant with Windows Media Audio
(1) This design of this product contains special hardware and
many circuits and components specially for safety purposes. For continued protection, no changes should be made
to the original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to
those used in the original circuits. Services should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should
not be made. Any design alterations or additions will void
the manufacturers warranty and will further relieve the
manufacture of responsibility for personal injury or property
damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the
protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special
safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features
are identified by shading on the schematics and by ( ) on
the Parts List in the Service Manual. The use of a substitute
replacement which does not have the same safety characteristics as the recommended replacement parts shown in
the Parts List of Service Manual may create shock, fire, or
other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from
live parts, high temperature parts, moving parts and/or
sharp edges for the prevention of electric shock and fire
hazard. When service is required, the original lead routing
and dress should be observed, and it should be confirmed
that they have been returned to normal, after reassembling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads,
headphone jack, control shafts, etc.) to be sure the product
is safe to operate without danger of electrical shock.Do not
use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the
chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
• Alternate check method
Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000Ω per volt or more sensitivity
in the following manner. Connect a 1,500Ω 10W resistor
paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal
part, particularly any exposed metal part having a return
path to the chassis, and measure the AC voltage across
the resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Voltage measured any must
not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5
mA AC (r.m.s.).
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
0.15 F AC TYPE
Place this
probe on
1500 10W
Good earth ground
1.2 Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3 Caution
Burrs formed during molding may be left over on some parts
of the chassis.
Therefore, pay attention to such burrs in the case of preforming repair of this system.
1.4 Critical parts for safety
In regard with component parts appearing on the silk-screen
printed side (parts side) of the PWB diagrams, the parts that are
printed over with black such as the resistor ( ), diode ( )
and ICP ( ) or identified by the " " mark nearby are critical
for safety. When replacing them, be sure to use the parts of the
same type and rating as specified by the manufacturer.
(This regulation dose not Except the J and C version)
each exposed
metal part.
(No.WA002<Rev.001>)5/20
1.5 Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.
Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
1M
Conductive material
(conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical
pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily
destroy the laser diode.
1.6 Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.7 Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the pickup unit.
• Apply solder to the short land sections before the card wire is disconnected from the connector on the servo board. (If the card wire
is disconnected without applying solder, the pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the card wire.
SOLDER
(No.WA002<Rev.001>)6/20
1.8 Important for laser products
1.CLASS 1 LASER PRODUCT
2.CAUTION :
(For U.S.A.) Visible and/or invisible class II laser radiation
when open. Do not stare into beam.
(Others) Visible and/or invisible class 1M laser radiation
when open. Do not view directly with optical instruments.
3.CAUTION : Visible and/or invisible laser radiation when
open and inter lock failed or defeated. Avoid direct
exposure to beam.
4.CAUTION : This laser product uses visible and/or invisible
laser radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are defeated. It is
dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified here in may result in
hazardous radiation exposure.
!
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
(No.WA002<Rev.001>)7/20
SECTION 3
DISASSEMBLY
3.1 Main body
3.1.1 Removing the Bottom chassis (See Fig.1)
(1) Disengage the 7 hooks a engaging the Bottom chassis.
(2) Slide the Bottom chassis backward to remove it.
hook a
hook a
hook a
Fig.1
3.1.2 Removing the Front chassis (See Fig.2)
(1) Disengage the 4 hooks b engaging both sides of the Front
chassis.
hook b
(3) Remove the 3 screws C attaching the Electric unit. (See
Fig.5)
(4) Disconnect the board to board connector CN502
ing the Main board and the CD mechanism. (See Fig.5)
connect-
C
CN502
Fig.5
3.1.4 Removing the CD mechanism (See Fig.6)
(1) Remove the 3 screws J attaching the CD mechanism.
D
D
Fig.2
3.1.3 Removing the Electric unit (See Fig.3, 4 and 5)
(1) Remove the 1 screws A attaching the Rear bracket. (See
Fig.3)
A
Fig.3
(2) Remove the 2 screws B attaching both sides of the Top
chassis. (See Fig.4)
Fig.4
B
D
Fig.6
3.1.5 Removing the Switch unit (See Fig.7)
(1) Remove the Volume knob.
(2) Remove the 4 screws E attaching the Rear cover.
(3) Disengage the 10 hooks c engaging the Rear cover.
E
c
E
c
E
Fig.7
c
(No.WA002<Rev.001>)8/20
3.2 CD mechanism assembly
3.2.1 Removing the Mecha control board
(1) Solder the short land on the pickup. (See Fig. 1)
SOLDER
3.2.2 Removing the Traverse mechanism (See Fig.4, 5)
(1) Remove the five springs from the traverse mechanism.
(See Fig.4)
Fig.1
(2) Remove the eight wires from the Mecha control board.
(See Fig.2)
BLACK
RED
WHITE
YELLOW
ORANGE
ORANGE
WHITE
YELLOW
Fig.2
(3) Disconnect the flexible wire from the pickup connected to
the connector CN102
on the Mecha control board. (See
Fig.3)
(4) Remove the two screws A attaching the Mecha control
board. (See Fig.3)
A
Fig.4
(2) Remove the three screws B attaching the bottom frame as-
sembly. (See Fig.5)
(3) Remove the three dumpers from the bottom frame assem-
bly. (See Fig.5)
B
B
Fig.5
3.2.3 Removing the Pickup (See Fig.6, 7)
(1) Remove the two screws C attaching the feed bracket as-
sembly. (See Fig.6)
CC
Fig.3
CN102
Fig.6
(No.WA002<Rev.001>)9/20
(2) Remove the shaft from the TM base. (See Fig.7)
(3) Disengage the hook on the pickup from the TM base. (See
Fig.7)
shaft
(2) Remove the HC CL. base from the holes on the TM base.
(See Fig.9)
Fig.9
(3) Remove the two screws D attaching the spindle motor.
(See Fig.10)
D
Fig.7
3.2.4 Removing the Spindle motor (See Fig.8. 9)
(1) Remove the HC CL. Spring from the HC CL. base and the
TM base, and then lift up the HC CL. base. (See Fig.8)
HC CL. spring
[ SIDE VIEW ]
Fig.8
Fig.10
(No.WA002<Rev.001>)10/20
3.2.5 Removing the Loading motor
(1) Remove the roller arm assembly from the bottom frame as-
sembly. (See Fig.11)
Fig.11
(2) Remove the two screws E attaching the loading motor as-
sembly, and then remove the loading motor assembly in
the direction of the arrow. (See Fig.12)
E
Fig.12
(No.WA002<Rev.001>)11/20
4.1 TEST MODE
4.1.1 Panel
SEARCH
SECTION 4
ADJUSTMENT
ACCENT
RETURN
A symbol "" in the key column indicates that the key should be pressed and held for 1 second or longer.
4.1.2 How to enter each Test Mode
Test Mode nameOperation
Production Test ModePress and hold [1] key and [3] key and reset.
Service Test Mode
DC Error Information ModePress and hold [3] key and [6] key and reset.
FW Update Special ModePress and hold [1] key and [SEARCH] key and reset.
∗Transition to Test Mode shall be available during DC Error detection.
∗FW Update Special Display Mode is enabled for models that support FW Update Function.
4.1.3 How to release each Test Mode
• Reset
• Momentary voltage drop
• ACC OFF
• POWER OFF
• Panel Detach
VOL
In the STANDBY source, while pressing and holding [2] key, press [6] key for 7 seconds.
(Starting to press [2] key and [6] key at the same time can not be entered into the mode)
4.1.4 Production Test Mode
Press and hold [1] key and [3] key and reset.
zDefault status immediately after the mode activation
It shall be same as normal RST start in other settings than the following.
Details
Period to prohibit TEL/LINE MUTE immediately after activation
(normally 10seconds)
Mecha Initialize ActionProhibited
Difference in action
Write-in to E2PROM when detecting a DC errorProhibited
Demo Mode ON/OFF Setting MenuProhibited
Power supply during ACC OFF (Back Up On)MUTE terminal turns OFF after 2 seconds
BEEP soundBeep with short-pressing in any functions
(No.WA002<Rev.001>)12/20
1 second
Volume33
BASS BOOST/LOUDOFF
EQNATURAL
Various setting value
Fader/BalanceCenter
DEMO Mode SettingOFF
AUX SettingON
NAVI MUTE Setting for JapanDetecting function valid (ATT)
zMode structure
Some Test Modes change according to the current source.
The following table shows the current source in Set and the related test mode status.
Model sourceTest mode
POWER OFF-
StandbySTANDBY Test Mode
TUNERUNER Test Mode
CDCD Test Mode
USB-
AUX-
zMode content
Syscom shall display the following information after entering this mode. The operation shown below shall be workable.
Display contentDetails
The display is released when another operation is executed.
Product should not be able to power on if sub clock is not functioning.
zSTANDBY Test Mode Specification
OperationDisplay contentDetails
1 (Toggle)
Syscom version
display
Y–SS
Syscom version
All lights ONAll lights ON (Switch with other display)
Serial No. display (8-digit)
∗Display as it is in hex
2 (Toggle)
Serial No. display
SN00000000
All lights ONAll lights ON (Switch with other display)
3 (Toggle)All lights ON/OFFAll lights ON/OFF with toggle
iPod verification IC mount status display
Blank: Verifying
OK
OK: Verification IC mounted
NG
NG: Verification IC not mounted
∗∗: Non-iPod support model
4 (Toggle)
Information display
iPod verification IC
mount status display
iPod
iPod
iPod
iPod
:
:
:
:
All lights ONAll lights ON (Switch to other display)
5 (Toggle)Preout switchSwitch Preout with toggle
SWPR ERE A R
SWPR ESU BW-
All lights ON → All lights OFF → odd terminal and
6
FL display short
check
even terminal of the largest grid ON alternatively
every 125ms → odd terminal ON → even terminal
ON → (repeat continuously)
SOURCE
transition
RETURN
(Toggle)
Mode releaseReturn to Normal mode
All lights ON/OFFAll lights ON/OFF with toggle
(No.WA002<Rev.001>)13/20
zTuner Test Mode Specification
The following display shall be indicated according to the TUNER status.
StatusDisplay contentDetails
TUNER IC Normal Error
TUNCONNG
Communication to TUNER IC not available (indicated unless the mode is in Clock Display Mode).
For models that TUNER adjustment is necessary
but not done (adjustment value: 0x00 or 0xFF), the
Adjustment not implemented
ERRAA979
following TUNER Test Mode functions are valid
("∗ERR∗" display is continuing).
Display "∗ERR∗" blinks with 250ms interval.
Turn OFF P-CON forcibly if PS=RDS TEST is re-
RDS Specified data reception
DRSSTTE
ceived.
P-CON recovers with Power OFF/ON.
Operations
OperationDisplay contentDetails
S meter value xx: Current S meter value
Determination result
OK: Within S meter voltage spec
NG: Out of S meter voltage spec
ACCENT
S meter voltage judgment display
MS–Tx:xORK
MS–Tx:xNRG
MS–Tx:x–R–
- - : No LEVEL OFFSET adjustment
ACCENT
SEARCH
TUNER IC displayDisplay TUNER IC version
BAND switch
operation
TAOMDSR
MF1–3799AA
Execute Band Switch as shown in the following table every time Band key is pressed in each type.
It shall be the same as normal RST start in other than the below setting.
ContentDetails
Playback track from topNo.9
Default for Display mode Play time
Operations in CDDA playback
OperationDisplay contentDetails
Pressed Track up depend on different cases.
Case 1: Track>8 No.9 → No.15 → No.10 → No.22
Special track up
→ No.12 → No.13 → No.14 → No.9
Case 2: Track<8 No.1 → No.2 → No.3 → Until Last
Track
Special track down
One-by-one Track down by sequence follow Track
No.
CDDA/ MP3/ WMA/ AAC Judgement Information
### as CD: CDDA track playback
### as MP3: MP3 file playback
### as WMA: WMA file playback
### as AAC: AAC file playback
HC1/2 Judgement Information.
1
(Toggle)
HC1/2 Judgement
Information Display
###
###
###
H1C
H2C
HC1: HC1 mecha (for this model)
HC2: HC2 mecha
∗∗∗: Impossible of Judgement
Normal DisplayNormal Display
3
4
5
6
Special jump
operation
Special jump
operation
Special jump
operation
Special jump
operation
1:–T0312
Jump to No.28
(Scratch 0.7mm for MUSIC line vibration test)
Jump to No.14 (Damaged disc TCD-731RA Tr14)
Jump to No.15
Set Volume value at 27 (for error operation FCT
check of 20Hz 0dB DC protection)
Jump to No.9 if the other than track No.9 is playing.
Jump to No.22 if the track No.9 is playing.
(No.WA002<Rev.001>)15/20
4.1.5 Service Test Mode
In the STANDBY source, while pressing and holding [2] key, press [6] key for 7 seconds.
(Starting to press [2] key and [6] key at the same time can not be entered into the mode)
zDefault status immediately after the mode activation
It shall be same as the normal activation.
zMode structure
Service Test Mode is enabled only STANDBY source.
zMode content
Syscom shall display the following information after entering this mode. The operation shown below shall be workable.
Display contentDetails
RSVTTES
The display is released when another operation is executed.
zCommon operation mode for only STANDBY sources
OperationDisplay contentDetails
1
Development name
status display
1113W–E22
Development name - Version (Micom)
00~50 are displayed in "∗ ∗".
3
Power ON duration
display
OPNTMHx0x
OPNTMx xxxx
For less than 1 hour, the display is indicated per 10
minutes.
00001~10922 are displayed in "xxxxx".
MAX 10922 (hours)
0~50 are displayed in "∗ ∗".
For less than 1 hour, the display is indicated per 10
minutes.
00001~10922 are displayed in "xxxxx".
MAX 10922 (hours)
Display Disc Eject number of times.
MAX 65535 (times)
Clear Disc Eject number of times by pressing for 2
seconds when it is displayed.
No forced Power OFF
Forced Power OFF due to Syscom-Panel communication error.
Clear forced Power OFF information by pressing
for 2 seconds when it is displayed.
4
5
5
Disc action duration
display
Disc Eject number of
times display
Disc Eject number of
times clear
Forced Power OFF
information display
Forced Power OFF
info clear
DCTMH x0x
DCTMx xxxx
JECNTx xxxx
JECNT0 0000
OPFF –––
OPFF PLN
OPFF –––
(No.WA002<Rev.001>)16/20
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