Kenmore 146.23679310 Owner's Manual

Use & Care Guide

Manual de Uso y Cuidado

English / Espa_ol

Models/Modelos: 146.23678310/146.23679310

Items / Arficulos: 640-05057371-6 / 640-05057373-2

Kenmoreo

@ @

P_rril_ _ P G_s

P/N 41100309
Sears Brands Management Corporation

Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com

www.sears.com
www.kmart.com

®

Ifyousmellgas:

1. Shutoff gastotheappliance.

2. Extinguishanyopenflame.

3. Openlid.

4. If odorcontinues,keepawayfromthe
applianceandimmediatelycallyourgas
supplieroryourfiredepartment.

1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of

this or any other appliance.

2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.

Installation Safety Precautions

• Please read this User's Manual in its entirety before using
the grill.

• Failure to follow the provided instruction can result in
seriously bodily injury and/or property damage.

• Some parts of this grill may have sharp edges. Please

wear suitable protective gloves.

• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.

• Grill installation must conform with local codes, or in their

absence of local codes, with either the National Fuel Gas

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational

°Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV

Series, Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords

and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States

and/or Canada only. Do not modify for use in any other

location. Modification will result in a safety hazard.

IMPORTANT: This grill is intended for outdoor use only and is
not intended to be installed in or on recreational vehicles or

boats.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly,
please call 1-888-287-0735. You will be speaking to a

representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at

1-800-4-MY-HOME u_.

Product Record

IMPORTANT:Fill out the product record informationbelow.

Model Number

Serial Number

See rating label on grill for serial number.

Date Purchased

NOTE TO INSTALLER" Leave this User's Manual with the

customer after delivery and/or installation.

NOTE TO CONSUMER. Leave this User's Manual in a

convenient place for future reference.

Safety Symbols
The symbols and boxes shown below explain what each heading

means. Read and follow all of the messages found throughout

the manual.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result indeath or serious injury.

WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.

cooking.

2 • 23678-41100309
© KCD IP, LLC

CAUTIO

CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or

moderate injury.

ForYourSafety...

GrillServiceCenter...

ProductRecordInformation...
InstallationSafetyPrecautions...
SafetySymbols...
KenmoreGrillWarranty...

UseandCare.
PartsList...

PartsDiagram...
BeforeAssembly...

Assembly...

Troubleshooting...

Repair Protection Agreements
Congratulations on making a smart purchase. Your new Kenmore _

product isdesigned and manufactured for years of dependable
operation. But Iike alI products, it may require repair from time to time
That's when having a Repair Protection Agreement can save you

money and aggravation.

Purchase a Pepair Proleclion Agreemenl now and prolecl yourse/f

from unexpecled hGss/e Gridexpense.
Here's what the Repair Protection Agreement s includes:

..2

• •2

.2

• •2

• •2

... 3-4

• .. 5-11
...12

• .13

... 14-17

• 18-26

• 27-29

Sears Installation Service
For Sears professional installation of home appliances, garage

door openers, water heaters, and other major home items, in the
U.S.A. calI 1-800-4-MY-HOME ®

CALIFORNIA PROPOSITION 65

Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and
other reproductive harm.

•

This Product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.

Wash your hands after using this product.

[] Expert service by our 10,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on alI

covered repairs

[] Product replacement up to $1500 if your covered product

can't be fixed

[] Discount of 25% from regular price of service and related

installed parts not covered by the agreement; also, 25% off
regular price of preventive maintenance check

[] Fast help by phone - we catI it Rapid Resolution -

phone support from a Sears representative. Think of us
as a "talking owner's manual."

Once you purchase the Repair Protection Agreement, a simple phone
catt is att that it takes for you to schedule service. You can calI
anytime day or night, or schedule a service appointment online.

The Repair Protection Agreement is a risk-free purchase. If you
cancel for any reason during the product warranty period, we wilt
provide a fulI refund. Or, a prorated refund anytime after the
product warranty period expires. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply. For prices and
additional information in the U.S.A.call 1-800-827-6655.

*Coverage inCanada varies onsomeitems.Forfull details
call SearsCanada at 1-800-361-6665.

23678-41100309 ° 3

KENMORE GRILL WARRANTY

Kenmore One Year Limited Warranty
When installed, operated and maintained according to all supplied instructions, if this appliance fails due to a defect in
material and workmanship within one year from the date of purchase, call 1-800-4-MY-HOME u_to arrange for free repair
or replacement if repair is unavailable.

Forten years from the date of purchase, any burner that ruststhrough will be replaced free of charge. After the first year
from the date of purchase, you are responsible for the labor cost to have it installed.

All warranty coverage excludes ignitor batteries and grill part paint loss, discoloration or surface rusting, which are either

expendable parts that can wear out from normal usewithin the warranty period, or are conditions that can be the result of
normal use,accident or improper maintenance.

All warranty coverage isvoid if this product is ever usedfor other than private household purposes.

Thiswarranty covers ONLY defects in material and workmanship. Searswill NOT pay for:

1.Expendable items that can wear out from normal use within the warranty period, including but not limited to batteries,
light bulbs and surface coatings or finishes.

2. A service technician to instruct the user in correct product installation, operation or maintenance.

3.A service technician to clean or maintain this product.

4. Damage to or failure of this product if it is not installed, operated or maintained according to the all instructions supplied
with the product.

5. Damage to or failure of this product resulting from accident, abuse, misuseor usefor other than its intended purpose.

6. Damage to or failure of this product caused by the useof detergents, cleaners, chemicals or utensilsother than those
recommended in all instructions supplied with the product.

7. Damage to or failure of parts or systems resulting from unauthorized modifications made to this product.

Disclaimer of implied warranties;
Limitation of remedies customer's sole and exclusive remedy under this limited warranty shall be product repair as
provided herein. Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited

to one year or the shortest period allowed by law. Sears shall not be liable for incidental or consequential damages. Some

states and provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the
duration of implied warranties of merchantability or fitness, sothese exclusions or limitations may not apply to you.

Thiswarranty applies only while this appliance is used in the United States.

Thiswarranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears BrandsManagement Corporation,

Hoffman Estates,IL60179

4 " 23678-41100309

• NEVER store a spare LPcylinder under or near the

appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• If the information in the two points above is not

followed exactly, a fire causing death or serious
injury may occur.

• An overfilled or improperly stored cylinder is a
hazard due to possible gas release from the safety

relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.

• If you see, smell or hear gas escaping,

immediately get away from the LPcylinder and
appliance and call your fire department.

LP Tank Removal, Transport And Storage

• Turn OFF all control knobs and LPtank valve. Turn coupling nut
counterclockwise by hand only - do not use tools to

disconnect. Lift LPtank wire upward off of LPtank collar, then lift
LPtank up and off of support bracket. Install safety cap onto LP

tank valve. Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

LPTank Valv i

Cap

Retainer Strap

• A disconnected LPtank in storage or being transported must
have a safety cap installed (as shown) Do not store an LPtank

in enclosed spaces such as a carport, garage, porch, covered

patio or other building Never leave an LPtank inside a vehicle

which may become overheated by the sun

• Do not store an LPtankin an area where children play

LP Cylinder

• The LPcylinder used with your grill must meet the following
requirements:

• Use LPcylinders only with these required measurements: 12"
(305cm) (diameter) x 18" (45.7 cm) (tall) with 20 Ib (9 kg)

Capacity maximum

• LPcylinders must be constructed and marked in accordance

with specifications for LPcylinders of the US Department of

Transportation (DOT) or for Canada, CAN/CSA B339,
cylinders, spheres and tubes for transportation of dangerous
goods Transport Canada (TC) See LPcylinder collar for
marking

• LPcylinder valve must have:

• Type 1outlet compatible with

regulator or grill

• Safety relief valve

• UL listed Overfill Protection

Device (OPD) This OPD safety OPD Hand Wheel
feature is identified by a unique triangular hand wheel Use
only LPcylinders equipped with this type of valve

• LPcylinder must be arranged for vapor withdrawal and
include collar to protect LPcylinder valve Always keep LP

cylinders in upright position during use,transit or storage

LPcylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

• LPgas is nontoxic, odorless and colorless when produced. For
Your Safety, LPgas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

• LPgas is highly flammable and may ignite unexpectedly when
mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.

• LPdealer must purge new cylinder before filling.

• Dealer should NEVER fill LPcylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.

• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LPgas dealer for assistance.

• Do not release liquid propane (LP)gas into the atmosphere. This
isa hazardous practice.

• To remove gas from LPcylinder, contact an LPdealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP

dealers.

23678-41100309 * 5

LPTank Exchange Connecting Regulator To The LPTank

• Many retailers that sell grills offer you the option of replacing
your empty LPtank through an exchange service. Use only those

reputable exchange companies that inspect, precision fill, test
and certify their cylinders. Exchange your tank only for an OPD
safety feature-equipped tank as described inthe "LPTank"

section of this manual.

• Always keep new and exchanged LPtanks in upright position
during use,transit or storage.

• Leak test new and exchanged LPtanks BEFOREconnecting to
grill.

LP Tank Leak Test

For your safety

• Leak test must be repeated each time LPtank isexchanged or
refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such asgas fired or electrical

appliances. During leak test, keep grill away from open flames
or sparks.

• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaksare indicated by growing bubbles.

1.LPtank must be properly secured onto grill. (Refer to
assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LPtank OFF by turning OPD hand wheel clockwise to a
full stop.

4. Remove the protective cap from LPtank valve. Always use
cap and strap supplied with valve.

OPD Hand Wheel

De1 outlet with

thread on outside

Safety Relief

/

Strap and Cap

• Do not use household cleaning agents. Damage to the gas
train components (valve/hose/regulator) can result.

Do not insert a POL transport plug
(plastic part with external
threads) into the type 1 valve

outlet. If will defeat the Safety
Relief Valve feature.

5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line

with LPtank valve so as not to crossth-
thread the connection.

Nipple has to be

centered into the LP

6 * 23678-41100309

tank vaJIe" _ __'___

Hold coupling nut and regulator

as shown for proper connection
to LP tank valve.

6. Turnthe coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LPtank

valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the connection.
Tighten by hand only - do not usetools.

NOTE:

Ifyou cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
Call 1-800-4-MY-HOME ® for an identical replacement part.

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2. Be sure regulator is tightly connected to LPtank.

3. Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at

1-800-4-MY-HOME (_.

4 .Brush soapy solution onto areas where bubbles are shown in

picture below:

• Never remove threaded
orifice at end of valve.

• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leakingpropane may result in

explosion, fire, severe personal injury, or death.

• Outdoor gas appliance is not intended to be installed
in or on a boat.

• Outdoor gas appliance is not intended to be installed
in or on an RV.

• Never attempt to attach this grill to the self-contained

LPgas system of a camper trailer or motor home.

• Do not use grill until leak-tested.

• If a leak is detected at any time, STOP and call the fire
department.

• If you cannot stop a gas leak, immediately close
LPcylinder valve and call LP gas supplier or your fire

department !

5. If "growing" bubbles appear, there is a leak. Close LPtank
valve immediately and retighten connections. If leaks cannot be
stopped do not try to repair. Call for replacement

parts at 1-800-4-MY-HOME ®,

6. Always close LPtank valve after performing leak test by
turning hand wheel clockwise.

23678-41100309 * 7

For Safe Use of Your Grill and to Avoid Serious

Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that
burn.

• Do not block holes in sides or back of grill.

• Use grill only in well-ventilated space. NEVER use
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of
any kind.

• Do not use charcoal or ceramic briquets in a gas
grill.

• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch

fire, or to sources of ignition etc.

Safety Tips

• Before opening LPcylinder valve, check the coupling nut for
tightness.

• When grill isnot in use, turn off all control knobs and LPcylinder
valve.

• Never move grill while in operation or still hot.

• Use long-handled barbecue utensils and oven mitts to avoid burns
and splatters.

• Maximum load for sideburner and side shelf is 10Ibs.

• The grease tray must be inserted into grill and emptied after each
use. Do not remove grease tray until grill has completely cooled.

• Clean grill often, preferably after each cookout. If a bristle brush is
used to clean any of the grill cooking surfaces, ensure no loose

bristles remain on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.

• If you notice grease or other hot material dripping from grill,
determine the cause, correct it, then clean and inspect valve. Keep
ventilation openings in cylinder enclosure (grill cart) free and clear

of debris.

• Do not store objects or materials inside the grill cart enclosure that
would block the flow of combustion air to the underside of either

the control panel or the firebox bowl.

• The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.

• If you have a grill problem see the "Troubleshooting Section".

• If the regulator frosts, turn off grill and LPcylinder valve
immediately. This indicates a problem with the cylinder and it

should not be used on any product. Returnto supplier!

• Apartment Dwellers:
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the

ground floor with a three (3) foot clearance from

walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is

hazardous.

• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.

• Always close LPcylinder valve and remove

coupling nut before moving LP cylinder from
specified operation position.

8 * 23678-41100309

CAUTION

• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP

cylinder off.

• Do not leave grill unattended while preheating or burning

off food residue on HI. If grill has not been regularly
cleaned, a grease fire can occur that may damage the

product.

Electronic Ignition Lighting Instructions

1.Open lid during lighting.

2. Turn ON gas valve on tank.

3. Turn Main Burner knob to _Hi.

4. Pushand hold Electronic Ignition button. You will hear

a clicking sound from the electrodes.

5. If Ignition does NOT occur in 5 seconds, turn the burner control

knob OFF,wait 5 minutes, and repeat the lighting procedure.

6. To ignite other Main Burner, follow steps 2-4 using other Main

Burner knob.

Main Burner Match Lighting

ADo not lean over grill while lighting.

1.Open lid during lighting.

2. Place match into match holder (hanging on right back leg).

Light match, place into lighting hole on left side of firebox.

3. Turn right knob to HI position. Be sure burner lights and stay lit.

4. Light other burners follow with step 3.

i

Turn controls and gas source or tank OFF when not
in use.

CAUTIO

If ignition does not occur in 5 seconds, turn the

burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the

burner and could ignite with risk of injury.

Searing Burner Match Lighting

1. Open lid for side burner during lighting.

2. Turn on valve from source or tank.

3. Pushand turn Searing Burner control knob to HI.

4. If ignition does NOT occur in 5 seconds, turn Searing Burner
Control knob OFF,wait 5 minutes, and repeat the lighting

Instructions.

Sideburner Match Lighting

1.Open sideburner lid. Turn on gas at LPcylinder.

2. Place lit match near burner.

3. Turn sideburner knob to HI. Be sure burner lights and stays lit.

Burner Flame Check

• Remove cooking grates and heat diffusers. Light burners, turn

knobs from HI to LO. You should see a smaller flame in
LO position than seen on HI. Perform burner flame check

on sideburner, also. Always check flame prior to each use. If
only low flame isseen refer to "Sudden flame drop or low flame" in

the Troubleshooting Section.

--HI

LO

Turning Grill Off

• Turn all knobs to OFF position. Turn LPcylinder off by turning

Igniter Check

• Turn gas off at LPcylinder. Pressand hold electronic igniter
button. "Clicking" should be heard and spark seen each time

between collector box or burner and electrode. See
"Troubleshooting" if no click or spark.

Valve Check

• Important: Make sure gas is off at LPcylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring

back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.

Hose Check

• Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
valve/hose/regulator as specified in the parts list of this Use& Care

Guide.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution

of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinseand allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces.

• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or

specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft

n.onabrasive cloth.

• Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease

deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on

cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

23678-41100309 " 9

CAUTION

SPIDER ALERT!

IMPORTANT: Always ensure that the venturi burner tubes
are clean. A venturi burner tube has a narrow area in

which spiders tend to build nests.

If you notice that your grill is getting hard to light or that the
flame isn't as strong as it should be, take the time to check and

clean the venturi's.

o

A

Spiders or small insects have been known to create "flashback"
problems. The spiders spin webs, build nests and lay eggs in the grill's
venturi tube(s) obstructing the flow of gas to the burner. The

backed-up gas can ignite in the venfuri behind the control panel. This
is known as a flashback and it can damage your grill and even cause
injury.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill
1 Turn gas off at control knobs and LPcylinder
2 Remove cooking grates and heat diffusers
3 Remove cotter pin from rear of burners

4 Carefully lift each burner up and away from valve openings

We s.uggestthree ways to clean the burner tubes. Use the one
easiest for you

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook Runthe hook through each burner

tube several times

(B) Use a narrow bottle brush with a flexible handle (do not use

a brass wire brush), run the brush through each burner tube
several times

(C) Wear eye protection: Use an air hose to force air into

the burner tube and out the burner ports Check each
port to make sure air comes out each hole

5 Wire brush entire outer surface of burner to remove

food residue and dirt

B Clean any blocked ports with a stiff wire such as an

open paper clip

7 Check burner for damage, due to normal wear and

corrosion some holes may become enlarged If any large
cracks or holes are found replace burner

VERYIMPORTANT: Burner tubes must reengage valve
openings See illustrations below

Toprevent flashbacksand ensuregood performance the burner and
venturiassemblyshouldbe removed from the grill and cleaned

•before usewhenever the grill hasbeen idle for an extended period.

_,. .................................................................................................................................................................................... :j _r'_

Storing Your Grill

• Clean cooking grates

• Store in dry location

• When LP cylinder is connected to grill, store outdoors in a

wellventilated space and out of reach of children

• Cover grill if stored outdoors Choose from a variety of grill
covers offered by manufacturer once available

• Store grill indoors ONLY if LPcylinder is turned off and
Disconnected, remove from grill and stored outdoors

• When removing grill from storage, follow "Cleaning the Burner

Assembli' instructions before starting grill

10 " 23678-40700219

8 Carefully replace burners

9. Attach burners to brackets with cotter pin
10 Reposition carryover tubes and attach to burners Replace

heat diffusers and cooking grates

Indirect Cooking

Poultry and large cuts of meat cook slowly to perfection on the grill
by indirect heat. Place food over unlit burner(s); the heat from lit

burners circulates gently throughout the grill, cooking meat or
poultry without the touch of a direct flame. This method greatly
reduces flare-ups when cooking extra fatty cuts because there is no

direct flame to ignite the fats and juices that drip during cooking.

1 Burner Cooking

Cook with direct or indirect heat.

Best for smaller meals or foods.
Consumes less fuel.

Indirect Cooking Instructions

• Always cook with the lid closed.

• Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may
need to be increased to insure sufficient cooking
temperature.

• Place food over over unlit burner(s).

Food Safety

Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils,and surfaces with hot soapy water

before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat

foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly. For
more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (InWashington, DC [phone], 10:00 am
4:00 pm EST).

How To Tell If Meat Is Grilled Thoroughly

• Meat and poultry cooked on a grill often browns very fast

on the outside. Use a meat thermometer to be sure food has
reached a safe internal temperature, and cut into food to

check for visual signsof aloneness.

• Whole poultry should reach 180° F;breasts, 170° F. Juices
should run clear and flesh should not be pink.

• Hamburgers made of any ground meat or poultry should
reach 160° F,and be brown in the middle with no pink juices

Beef, veal and lamb steaks, roasts and chops can be
cooked to 145° F.All cuts of pork should reach 160° F.

• NEVER partially grill meat or poultry and finish cooking
later. Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats like
hot dogs, grill to 165° F,or until steaming hot.

2 Burner Cooking

Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.

WARNING: To ensure that it issafe to eat, food must be cooked
to the minimum internal temperatures listed in the table below.

USDA* Recommended Safe Minimum Internal Temperatures
Beef, Veal, Lamb and Pork - Whole Cuts_

Fish
Beef, Veal, Lamb and Pork - Ground
Egg Dishes
Turkey, Chicken & Duck - Whole, Pieces &

Ground
_United States Department of Agriculture

_AIIow meat to rest three minutes before carving or consuming.

145° F
145° F
160° F

160° F
165° F

23678-41100309 ° 11

Key Description

1 Side Burner Lid

2 Rotate Rod,Side Burner Lid
3 Side Burner Grid

4 Side Burner
5 Ignitor Wire, Sideburner

6 Located Pin,Side Burner
7 Side Burner Base

8 Right Side Shelf
9 Fascia, Right Side Shelf

10 Electronic Ignition Module

11 Control Panel

12 Impulse Control Line
13 Gas Valve, Main Burner
14 Gas Valve, Main Burner
15 Gas Valve, Side Burner
16 Manifold, Side Burner

17 Side Burner Hose
18 Manifold, Main Burner
19 Regulator

20 Control Knob Bezel

21 Control Knob

22 PVC Silicone Rubber Bumper

23 Right Side Panel
24-1 Right Door (red)
24-2 Right Door (mocha)

25 Door Handle

26-1 Left Door (red)

26-2 Left Door (mocha)

27 Cart Support Angle Bar

28 Bottom Shelf

29 Door Magnet Box

30 Door Magnet

31 Standard Caster
32 Swivel Caster
33 Swivel Caster with Brake
34 Gas Tank Holder
35 Tank Baffle
36 Left Side Panel

Qty

Part Number

1

2

1
1
1

2

1
1
1

1

1

1

3

1
1
1
1
1
1

5
5

1
1
1
1

2

1
1

2

1
1

4

1
1

2

1
1

1

40200044

40800118
40800119
40800121

40800120

40800135
40800063
40200035

41100023

40200089

41100018

40200090

41100102
41100103
41100104

40200045

40900216
40200021

40800115
40900036
40900206

40400005

41100028

41100035

41100035A

40900076

41100031

41100031A
40900060

41100039
40200072
40200094

40900214
40900213
40900212
40800130

40200070

41100026

Key Description Qty

37 Match Holder 1
38 Match Holder Bracket 1
39 Back Panel 1

40 Door Bracket 1

41 Right Door PinBracket 1
42 Left Door PinBracket 1

43 Back Rail 1

44 Grease Tray 1

45 Grease Cup Clip 1
46 Grease Accumulate Panel 1

47 Fascia, Left Side Shelf 1
48 Hook 4
49 PushBar 1

50 Left Side Shelf 1

51 Silicone Rubber Bumper 2
52 Silicone Rubber Bumper 2
53 Temperature Gauge 1
54 Logo 1
55 Rotate Rod, Lid 2

56 Insulation Spacer, Lid 2
57 Bezel, Lid Handle 2

58 Lid handle 1

59-1 Lid (red) 1

59-2 Lid (mocha) 1

60 Warming Rack 1

61 Cooking Grate 3
62 Back Bracket, Searing Burner 1
63 Front Bracket, Searing Burner 1
64 Right Heat Diffuser 1

65 Heat Diffuser 2
66 Firebox 1

67 NO.1 Ignitor Wire, Main Burner 1
68 NO.2 Ignitor Wire, Main Burner 1
69 NO.3 Ignitor Wire, Main Burner 1
70 Ignitor Wire, Searing Burner 1

71 Searing Burner 1
72 Main Burner 3

73 Cotter Pin 4

Part Number

40800128

40800129
40200052
40200055
40200057
40200056

41100030
40800026

40800131

41100016
40900040
40800200

40800099

40200024

40700103

50300205

41100101

40800106

50300207

40700022

40900013

41100007

41100003

41100003A
40400003
40400004

40200013

40200012

40200138

40200137

41100009
40200086
40200085

40200084

40200087
40200078

41100048

110050

Not Pictured
Hardware Pack
Manual

12 * 23678-41100309

1
1

41100316
41100309

If you are missing hardware or have
damaged parts after unpacking grill,

call 1-888-287-0735 for replacement.

To order replacement parts after using grill,
call 1-800-4-MY-HOME ®

,_,m.............._.<.....

k:9.........................

23678-41100309 ° 13

READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM
SHIPPING BOX.

Step 1: Open shipping box by slicing down its edges with a box cutter, take out hardware pack,

manual, bottom shelf, two doors. Next remove the two side panels, warming rack, door bracket,
back rail and back panel. Remove all parts from plastic bags.

14 * 23678-41100309

Step 2. With the aid of an assistant, turn grill head over on its side as shown in the first figure below, and
Remove the top Styrofoam piece. Lay the Styrofoam piece flat on the floor. With the aid of an assistant,

lift the grill head out of the bottom Styrofoam piece. Place the grill upright on the clean and flat surface
as shown in second figure show below.

23678-41100309 * 15

Step 3. Open grill lid ,and take out the small boxes packed within the grill head. Remove all packing

materials, and remove all parts from boxes as shown in the figures below.

16 ° 23678-41100309

/

CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES.

Tools Required:

• Adjustable wrench (not provided)

• Screwdriver (not provided)

• 7/16" Combination wrench (not provided)

• The following hardware is provided in blister pack for convenient use.

M4X10 screw
Qty: 28 pcs

M5X10 screw
Qty: 4 pcs

M6X13 screw
Qty: 32 pcs

AA Battery

Qty:l pc

M5 flat washer
Qty: 4 pcs

i!ll

M6 compression washer
Qty: 8 pcs

23678-41100309 ° 17

Turn bottom shelf upside down. Attach the casters to bottom shelf with (16)M6x13 screws.

D Bottom Shelf

Note: Install each caster into the correct position as shown in the figure below. The standard

caster will only install in one direction.

[] Turn bottom shelf right side up. Attach door magnets to bottom shelf with (2) M4xl0 screws.

M6X13 screw Qty: 16pcs M4X10 screw Qty: 2 pcs

Swivel Caster with Brake

Key#: 33
Part#: 40900212

Swivel Caster

Standard Caster

Key#: 31

Key#: 32 Part#: 40900214

18 _ 23678-41100309

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