Kemppi Protig 410 User Manual

ProTig

410 Hyundai

Operating manual • English

OPERATING MANUAL

English

ProTig 410 Hyundai / © Kemppi Oy / 1135

CONTENTS

1. PREFACE ................................................................................................................................ 3

1.1 General ....................................................................................................................................... 3

1.2 Product introduction ............................................................................................................ 3

1.2.1 Operation control and connectors ................................................................................. 4

1.2.2 Accessories and cables .................................................................................................... 6

2. INSTALLATION ................................................................................................................. 8

2.1 Assembly of TIG/MMA equipment ................................................................................... 8

2.1.1 Installation of power source ........................................................................................... 8

2.1.2 Assembly of transport wagon and mounting of Pro power source to wagon ............ 8

2.1.3 Mounting of Protig 410 unit onto the power source (gure page 5) ........................... 8

2.1.4 Mounting of Protig 410 control panel ............................................................................ 8

2.1.5 Connecting cables ........................................................................................................... 8

2.1.6 Connecting torch and extension cable ......................................................................... 8

2.1.7 Use as terminal unit ......................................................................................................... 9

2.1.8 Assembly and controls of MIG / TIG / MMA equipment ................................................ 9

2.1.9 Remote control units ....................................................................................................... 9

2.2 Installation of TIG/MMA equipment ................................................................................ 9

2.2.1 Choice of electrode and ow amount of shielding gas ................................................ 9

2.3 Shield gas ................................................................................................................................10

2.3.1 Installing gas bottle .......................................................................................................10

2.4 Main switch I/O .....................................................................................................................11

2.5 Operation of cooling unit (Procool 10, 30) .................................................................11

3. OPERATIONS OF PANELS .....................................................................................11

3.1 Control panel TL 6271265 .................................................................................................11

3.2 Control panel TX 6271266 .................................................................................................16

4. ACCURACY OF PANEL DISPLAY ......................................................................21

5. REMOTE CONTROL UNIT ......................................................................................21

6. MAINTENANCE ..............................................................................................................22

6.1 Welding torch ........................................................................................................................22

6.2 Cables ........................................................................................................................................22

7. OPERATION DISTURBANCES ............................................................................23

7.2.1 Disposal of the machine ................................................................................................24

8. ORDERING NUMBERS .............................................................................................24

9. TECHNICAL DATA ........................................................................................................25

1. PREFACE

1.1 GENERAL

Congratulations on choosing the ProTig equipment. Used correctly, Kemppi products can signicantly increase the productivity of your welding, and provide years of economical service.

This operating manual contains important information on the use, maintenance and safety of your Kemppi product. The technical specications of the equipment can be found at the end of the manual.

Please read the manual carefully before using the equipment for the rst time. For your own safety and that of your working environment, pay particular attention to the safety instructions in the manual.

For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi dealer, or visit the Kemppi web site at www.kemppi.com.

The specications presented in this manual are subject to change without prior notice.

Important notes

Items in the manual that require particular attention in order to minimise damage and personal harm are indicated with the ’NOTE!’ notation. Read these sections carefully and follow their instructions.

Disclaimer

While every eort has been made to ensure that the information contained in this guide is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi reserves the right to change the specication of the product described at any time without prior notice. Do not copy, record, reproduce or transmit the contents of this guide without prior permission from Kemppi.

ProTig 410 Hyundai / © Kemppi Oy / 1135

1.2 PRODUCT INTRODUCTION

Protig 410 is a TIG ignition unit for demanding professional use. The unit is controlled by means of a microprocessor and ignition spark is generated by means of thyristors.

These operation instructions are for Protig 410 ignition unit, assembly and installation of TIG equipment as well as panel functions. In addition instructions describe assembly of Mig/TIG/ MMA equipment, cables and main operations of installation.

1.2.1 Operation control and connectors

Start connection of torch

Air-cooled torch

Switch for air-/ liquid-cooled torch

Liquid-cooled torch

Cooling liquid connection, welding torch

X16

X17

X13

X12

X11

X11 Welding current connections: Supply X12 Welding current connections: Supply + X13 Earth connection X14 Connection of welding torch X15 Connection for control cable: Pro power source X16 Connection for control cable: Procool X17 Connection for control cable: Remote control unit X18 Start connection: Remote control unit

X15

X18

Shield gas

Cooling liquid

X14

Remote control unit

Pro Power source 1d Control cable 8 Shielding gas hose Snap connector - 0 9 Welding current cable 16d Extension cable for remote control 20 Earth cable 21 MMA welding cable 23b TIG torch, air-cooled

1.2.2 Accessories and cables

Remote control unit

Pro: Power source Procool 10, Procool 30: Cooling liquid circulation unit 1d Control cable 5 Cooling liquid hose, R3/8 - Snap connector 8 Shielding gas hose, Snap connector - 0 9 Welding current cable 16d Extension cable for remote control 20 Earth cable 21 MMA welding cable 23b TIG torch, liquid-cooled 23c TIG extension cable, air-cooled 23d TIG extension cable, liquid-cooled

Remote control unit

Pro 3200, 4200, 5200: Power source Procool 10, 30: Cooling liquid circulation unit Promig 501, 511, 530: MIG-MAG wire feeder 1d Control cable 5 Cooling liquid hose, R3/8-Snap connector 5b Cooling liquid hose, Snap conn. - Snap conn. 5c Cooling liquid hose, Bridge element 8 Shielding gas hose, Snap connector - 0 9a Welding current cable 16d Extension cable for remote control 17d Start extension cable

+ 19 hidden pages