Kemppi Procool 30 User Manual

KEMPPI PRO EVOLUTION
PROCOOL 30
Operation instructions • english Gebrauchsanweisung • deutsch Gebruiksaanwijzing • nederlands Manuel d’utilisation • français
1926411E
2 – KEMPPI PRO EVOLUTION PROCOOL 30 / 0532 © KEMPPI OY
TABLE OF CONTENTS
1. PREFACE ...................................................................................................................... 3
1.1. Introduction ..................................................................................................................... 3
1.2. Product introduction ........................................................................................................ 3
1.3. Operation safety .............................................................................................................. 3
2. INSTALLATION ............................................................................................................. 4
2.1. Removal from packaging ................................................................................................ 4
2.2. Locating the machine ...................................................................................................... 4
2.3. Serial number .................................................................................................................. 4
2.4. Installation and main parts .............................................................................................. 4
2.4.1. Assembling the equipment ........................................................................................... 4
2.4.2. Main parts of cooling unit ..............................................................................................4
2.5. Preparing for operation ................................................................................................... 5
3. OPERATION .................................................................................................................. 5
3.1. Cooler operation .............................................................................................................. 5
3.2. Overheat signal lamp ...................................................................................................... 5
3.3. Storage ............................................................................................................................ 5
4. MAINTENANCE ............................................................................................................. 5
4.1. Daily maintenance ............................................................................................................ 5
4.2. Every sixth month ............................................................................................................ 6
4.3. Trouble shooting ............................................................................................................. 6
4.4. Disposal of the machine .................................................................................................... 6
5. TECHNICAL DATA ......................................................................................................... 7
6. TERMS OF GUARANTEE ...............................................................................................8
KEMPPI PRO EVOLUTION PROCOOL 30 / 0532 © KEMPPI OY
1. PREFACE
1.1. INTRODUCTION
Congratulations on having purchased this product. Properly installed Kemppi products should prove to be productive machines requiring maintenance at only regular intervals. This manual is arranged to give you a good understanding of the equipment and its safe operation. It also contains maintenance information and technical specifications. Read this manual from front to back before installing, operating or maintaining the equipment for the first time. For further information on Kemppi products please contact us or your nearest Kemppi distributor.
The specifications and designs presented in this manual are subject to change without prior notice.
In this document, for danger to life or injury the following symbol is used:
Read the warning texts carefully and follow the instructions. Please also study the Operation safety instructions and respect them when installing, operating and servicing the machine.
1.2. PRODUCT INTRODUCTION
Procool 30 is a cooling unit designed for Kemppi Pro Evolution -welding equipment and to be used for cooling welding gun or torch. The operation of Procool is controlled by a microproces­sor.
1.3. OPERATION SAFETY
Please study these Operation safety instructions and respect them when installing, operating and servicing the machine.
Welding arc and spatters
Welding arc hurts unprotected eyes. Be careful also with reflecting arc flash. Welding arc and spatter burn unprotected skin. Use safety gloves and protective clothing.
Danger for fire or explosion
Pay attention to fire safety regulations. Remove flammable or explosive materials from welding place. Always reserve sufficient fire-fighting equipment on welding place. Be prepared for hazards in special welding jobs, eg. for the danger of fire or explosion when welding container type work pieces. Note! Fire can break out from sparks even several hours after the welding
work has been finished!
Mains voltage
Never take welding machine inside a work piece (eg. container or truck). Do not place welding machine on a wet surface. Always check cables before operating the machine. Change defect cables without delay. Defect cables may cause an injury or set out a fire. Connection cable must not be compressed, it must not touch sharp edges or hot work pieces.
Welding power circuit
Isolate yourself by using proper protective clothing, do not wear wet clothing. Never work on a wet surface or use defect cables. Do not put MIG-gun or welding cables on welding machine or on other electric equipment. Do not press MIG-gun switch, if the gun is not directed towards a work piece.
Welding fumes
Take care that there is sufficient ventilation during welding. Take special safety precautions when welding metals which contain lead, cadmium, zinc, mercury or beryllium.
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