Kemppi Procool 10 User Manual

Operation instructions  english Gebrauchsanweisung  deutsch Gebruiksaanwijzing  nederlands Manuel dutilisation  français

1926280E

Procool 10

CONTENTS

1. PREFACE ........................................................................................................................ 3

1.1. Introduction .......................................................................................................................3

1.2. Product introduction .......................................................................................................... 3

1.3. Operation safety................................................................................................................4

1.2.1. Operation control and connectors ................................................................................... 3

2. INSTALLATION ............................................................................................................... 5

2.1. Mounting of Procool 10 unit onto transport carriage ......................................................... 5

2.2. Connection to the mains supply ........................................................................................ 5

3. OPERATION.................................................................................................................... 6

3.1. Pilot lamps.........................................................................................................................6

3.2. Operation functions........................................................................................................... 6

4. OPERATION DISTURBANCES ...................................................................................... 6

4.1. Protective operations/operation disturbances ................................................................... 7

4.2. Control fuse.......................................................................................................................7

5. MAINTENANCE ..............................................................................................................8

5.1. Regular maintenance........................................................................................................ 8

6. TECHNICAL DATA AND TERMS OF GUARANTEE ...................................................... 9

6.1. Technical data ...................................................................................................................9

6.2. Terms of guarantee .........................................................................................................10

2 – Procool 10/0109

1. PREFACE

1.1. INTRODUCTION

Congratulations on having purchased this product. Properly installed Kemppi products should prove to be productive machines requiring maintenance at only regular intervals. This manual is arranged to give you a good understanding of the equipment and its safe operation. It also contains maintenance information and technical specications. Read this manual from front to back before installing, operating or maintaining the equipment for the rst time. For further information on Kemppi products please contact us or your nearest Kemppi distributor.

The specications and designs presented in this manual are subject to change without prior notice.

In this document, for danger to life or injury the following symbol is used:

Read the warning texts carefully and follow the instructions. Please also study the Operation safety instructions and respect them when installing, operating and servicing the machine.

1.2. PRODUCT INTRODUCTION

Cooling liquid unit Procool 10 for KEMPPI PRO is designed for cooling MIG welding guns and TIG welding torches in demanding professional use.

Operation of Procool 10 is controlled with microprocessor.

Device assemblies being suitable for various welding methods as well as operating instruction has been described in manual for each unit. This manual handles installation and use of Procool cooling liquid unit.

1.2.1. Operation control and connectors

H1 Warning lamp for thermal shield

H2 Signal lamp for pressure guard

S1 I/O main switch with signal lamp

S2 Test/ll switch

W1 Mains connecting cable

W2 Control cable

a Cooling liquid connection Supply R 3/8

b Cooling liquid connection Return R 3/8

c Filler hole for liquid tank

d Control opening for liquid level

Procool 10/0109 – 3

1.3. OPERATION SAFETY

Please study these Operation safety instructions and respect them when installing, operating and servicing the machine.

Welding arc and spatters

Welding arc hurts unprotected eyes. Be careful also with reecting arc ash. Welding arc and spatter burn unprotected skin. Use safety gloves and protective clothing.

Danger for re or explosion

Pay attention to re safety regulations. Remove ammable or explosive materials from welding place. Always reserve sufcient re-ghting equipment on welding place. Be prepared for hazards in special welding jobs, eg. for the danger of re or explosion when welding container type work pieces. Note! Fire can break out from sparks even several hours after the welding work has been nished!

Mains voltage

Never take welding machine inside a work piece (eg. container or truck). Do not place welding machine on a wet surface. Always check cables before operating the machine. Change defect cables without delay. Defect cables may cause an injury or set out a re. Connection cable must not be compressed, it must not touch sharp edges or hot work pieces.

Welding power circuit

Isolate yourself by using proper protective clothing, do not wear wet clothing. Never work on a wet surface or use defect cables. Do not put MIG-gun or welding cables on welding machine or on other electric equipment. Do not press MIG-gun switch, if the gun is not directed towards a work piece.

Welding fumes

Take care that there is sufcient ventilation during welding. Take special safety precautions when welding metals which contain lead, cadmium, zinc, mercury or beryllium.

4 – Procool 10/0109

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