CARRIER COMMERCIAL REFRIGERATION, INC.
Providing BEVERAGE-AIR • FRIGIDAIRE • KELVINATOR • UNIVERSAL NOLIN Products/Services
SERVICE &
INSTALLATION
MANUAL
LOW TEMPERATURE
VERTICAL FREEZERS
1/03 |
51-1450-01 |
If additional information is necessary, call the factory.
Our toll free number is 1-800-684-1199. Technical assistance engineers are willing to assist you in any way possible. Office hours are from 8:00a.m. to 5:30 p.m., Eastern Standard Time.
Important information is contained in this manual which should be retained in a convenient location for future reference.
ALL DATA AND INFORMATION IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE.
MODEL DESIGNATION INFORMATION
PART NO. |
MODELS |
|
STYLE |
|
CONDENSER |
|
SPECIAL USE |
|
52-1923-02 |
|
BT30CW-EXPR |
|
SOLID ONE DOOR |
|
TOP MOUNT |
|
EXPLOSION PROOF |
|
|
|
|
|||||
52-1958-01 |
|
BT30CWFMS-2 |
|
SOLID ONE DOOR |
|
TOP MOUNT |
|
FLAMMABLE MAT'L STORAGE |
52-1993-06 |
|
BT30FS-4 |
|
SOLID ONE DOOR |
|
TOP MOUNT |
|
SCIENTIFIC GENERAL PURPOSE |
52-1993-12 |
|
BT50FS-4 |
|
SOLID TWO DOOR |
|
TOP MOUNT |
|
SCIENTIFIC GENERAL PURPOSE |
52-1993-18 |
|
BT80FS-4 |
|
SOLID THREE DOOR |
|
TOP MOUNT |
|
SCIENTIFIC GENERAL PURPOSE |
52-1993-21 |
|
BTL30FS-4 |
|
SOLID ONE DOOR |
|
TOP MOUNT |
|
SCIENTIFIC LOW TEMPERATURE |
52-1993-22 |
|
BTQ50FSHD-4 |
|
SOLID QUAD DOOR |
|
TOP MOUNT |
|
SCIENTIFIC LOW TEMPERATURE |
52-1993-25 |
|
ST30FSBB-4 |
|
SOLID ONE DOOR |
|
TOP MOUNT |
|
BLOOD STORAGE |
52-1993-28 |
|
STL30FSBB-4 |
|
SOLID ONE DOOR |
|
TOP MOUNT |
|
BLOOD STORAGE LOW TEMP |
52-1991-07 |
|
T30HSP-4 |
|
SOLID ONE DOOR |
|
TOP MOUNT |
|
HARDENING |
52-1991-36 |
|
T30LGP-5 |
|
GLASS ONE DOOR |
|
TOP MOUNT |
|
|
52-2026-10 |
|
T30LGPE-5 |
|
GLASS ONE DOOR |
|
TOP MOUNT |
|
EXPORT (220V 50HZ) |
52-1997-26 |
|
T30LGPRBR-5 |
|
GLASS ONE DOOR |
|
REMOTE TOP |
|
|
52-1991-50 |
|
T30LSP-5 |
|
SOLID ONE DOOR |
|
TOP MOUNT |
|
|
52-1991-69 |
|
T30LSPHD-5 |
|
SOLID ONE DOOR |
|
TOP MOUNT |
|
HEAVY DUTY |
52-1991-14 |
|
T50HSQHP-4 |
|
SOLID QUAD DOOR |
|
TOP MOUNT |
|
HARDENING |
52-1991-15 |
|
T50HSQL-4 |
|
SOLID QUAD DOOR |
|
TOP MOUNT |
|
HARDENING |
52-1991-38 |
|
T50LGP-5 |
|
GLASS TWO DOOR |
|
TOP MOUNT |
|
|
52-2026-11 |
|
T50LGPE-5 |
|
GLASS TWO DOOR |
|
TOP MOUNT |
|
EXPORT (220V 50HZ) |
52-1991-41 |
|
T50LGPHD-5 |
|
GLASS TWO DOOR |
|
TOP MOUNT |
|
HEAVY DUTY |
52-1997-24 |
|
T50LGPR-5 |
|
GLASS TWO DOOR |
|
REMOTE TOP |
|
|
52-1991-54 |
|
T50LSP-5 |
|
SOLID TWO DOOR |
|
TOP MOUNT |
|
|
52-1997-33 |
|
T50LSPR-5 |
|
SOLID TWO DOOR |
|
REMOTE TOP |
|
|
52-1991-44 |
|
T80LGP-5 |
|
GLASS THREE DOOR |
|
TOP MOUNT |
|
|
52-2026-12 |
|
T80LGPE-5 |
|
GLASS THREE DOOR |
|
TOP MOUNT |
|
EXPORT (220V 50HZ) |
52-1997-25 |
|
T80LGPR-5 |
|
GLASS THREE DOOR |
|
REMOTE TOP |
|
|
52-1991-60 |
|
T80LSP-5 |
|
SOLID THREE DOOR |
|
TOP MOUNT |
|
|
52-2026-07 |
|
ULG30BF-5 |
|
GLASS ONE DOOR |
|
BOTTOM MOUNT |
|
EXPORT (220V 50HZ) |
52-1992-19 |
|
ULG30BS-5 |
|
GLASS ONE DOOR |
|
BOTTOM MOUNT |
|
|
52-1992-20 |
|
ULG50BC-5 |
|
GLASS TWO DOOR |
|
BOTTOM MOUNT |
|
|
52-2026-08 |
|
ULG50BF-5 |
|
GLASS TWO DOOR |
|
BOTTOM MOUNT |
|
EXPORT (220V 50HZ) |
52-1997-22 |
|
ULG50RD-5 |
|
GLASS TWO DOOR |
|
REMOTE BTM |
|
|
52-1992-23 |
|
ULG80BC-5 |
|
GLASS THREE DOOR |
|
BOTTOM MOUNT |
|
|
52-2026-09 |
|
ULG80BF-5 |
|
GLASS THREE DOOR |
|
BOTTOM MOUNT |
|
EXPORT (220V 50HZ) |
52-1997-23 |
|
ULG80RD-5 |
|
GLASS THREE DOOR |
|
REMOTE BTM |
|
|
52-1997-32 |
|
ULS30US-5 |
|
SOLID ONE DOOR |
|
REMOTE TOP |
|
|
|
|
|
|
|
|
|
|
|
This manual pertains to units produced beginning with serial number
TABLE OF CONTENTS-LOW TEMP. VERTICAL |
|
MODEL CODES EXAMPLES .................................................. |
2 |
HANDLING & INSTALLATION .............................................. |
5 |
TOP MOUNT, GLASS PULL DOOR (1-,2-,& 3-DR MODELS) |
|
Dimensional Drawings ........................................................ |
10 |
Freezer Specifications .......................................................... |
7 |
BOTTOM MOUNT, GLASS PULL DOOR (1-, 2-, 3-DR MODELS) |
|
Dimensional Drawings ........................................................ |
12 |
Freezer Specifications ........................................................ |
13 |
TOP MOUNT, SOLID PULL DOOR (1 & 2-DR MODELS) |
|
Dimensional Drawings ...................................................... |
14 |
Freezer Specifications ........................................................ |
15 |
TOP MOUNT, SOLID PULL DOOR |
|
HARDENING & FLASH FREEZERS |
|
Freezer Specifications ........................................................ |
16 |
ELECTRICAL & REFRIGERATION INFORMATION |
|
........................................................................ |
17 |
ELECTRICAL & REFRIGERATION INFORMATION |
|
BT30CWFMS ........................................................................ |
79 |
ELECTRICAL & REFRIGERATION INFORMATION |
|
BT30CWEXPR ...................................................................... |
85 |
WIRING & PIPING INFORMATION |
|
REMOTE CABINET .......................................................... |
103 |
MAINTENANCE & REPAIR .......................................... |
47 |
PARTS LIST.................................................................... |
117 |
TABLE OF CONTENTS |
1 |
|
|
Low Temperature Vertical Freezers
Introduction
These Freezers have been designed to maintain a low temperature environment. These multi-purpose freezers are available in one-, two-, and three-door solid or glass door models.
Except for routine cleaning, these low temperature cabinets will require little maintenance. In the unusual event that repair should be necessary, this manual presents information that is helpful in maintaining, diagnosing, and repairing these cabinets.
2 |
INTRODUCTION |
|
|
MODEL CODES
Kelvinator Model Example: T30LGPR-5
T |
30 |
|
|
L |
G |
|
P |
|
R |
-5 |
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
T = Top Mount |
|
|
|
|
|
|
|
|
|
|
|
|
R = Remote |
|
|
|
||||
B = Bottom Mount |
|
|
|
|
|
|
|
|
|
|
|
|
E = Export |
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
ET = Export Transformer |
|
|
|
|||||
FS = Food Service |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
Customer Variations: |
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
BR = Baskin Robbins |
|
|
|
||
|
|
|
30, 50, 80 - Cubic Feet |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
DQ = Dairy Queen |
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
DQL = Dairy Queen Light Duty |
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
L = Low Temp |
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
M - Medium Temp |
|
|
|
P = Pull Door |
|
|
|
4 = Revision Level |
||||||
|
|
|
|
|
|
H = Hardening Cabinet |
|
|
|
S = Sliding Door |
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||
|
|
|
|
|
|
|
|
|
|
|
|
Q = Quadrant Pull Door |
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||
|
|
|
|
|
|
|
|
|
G= Glass Door |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
S = Solid Door |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Kelvinator Scientific Model Example: ESTL50RSFMS-4
E |
S |
TL |
50 |
R |
S |
FMS -4 |
|
|
|
|
|
|
|
|
|
|
|
E = Export |
|
|
|
|
|
|
|
|
||
ET = Export (Transformer) |
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
S = Scientific |
|
|
30, 50, 80 = |
|||||
|
|
B = Base Scientific |
|
|
Cubic Feet |
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
T = Top Mount
B = Bottom Mount
C = Chest
L = Hardening Cabinet
|
|
|
|
|
|
|
|
|
|
|
F = Freezer |
|
|
|
|
|
|
|
|
||
R = Refrigerator |
|
|
|
|
|
4 = Revision Level |
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
G = Glass Door |
|
|
|
|
|
|||
|
|
S = Solid Door |
|
|
|
|
|
|||
|
|
I = Incubator (Solid Door) |
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FMS = Flammable Material Storage
CH = Chromatography
BB = Blood Bank
EXPR = Explosion Proof
R = Recorder on Incubator
Customer Variations:
XXX
MODEL CODES - KELVINATOR & KELVINATOR SCIENTIFIC |
3 |
|
|
MODEL CODES
Universal Nolin Model Example: UMG50BS-4
U |
M |
G |
50 |
B |
S |
-4 |
U = Upright
S = Scientific (upright)
L = Low Temp.
M = Med Temp.
H = Heated Glass (medium temp.) G = Glass
S = Solid
O = Open
T = Sliding Glass Door (track)
S = 115V / 60 Hz.
D = 208/230V / 60 Hz. / 1 Ph.
P = 208V / 60 Hz. / 3 Ph.
T = Transformer
F = 220V / 50 Hz.
30, 50, 80 =
Cubic Feet
4 = Revision Level
R = Remote on Bottom Mounted Upright
U - Remote on Top Mounted Upright
T = Top Mounted Compressor
B = Bottom Mounted Compressor
S = Single Facing (sliders)
D = Double Facing
4 |
MODEL CODES – UN |
|
|
SECTION I – HANDLING & INSTALLATION
FREIGHT DAMAGES & SHORTAGES
The cabinet was inspected and IMPORTANT: packaged at the factory, and should
arrive in excellent condition. The transportation company or other parties involved in the shipment are responsible for loss and/or damage. Always make an inspection before and after uncrating. Inspect the crated unit(s) before locating (preferably at the point of unloading by the transportation company).
The cabinet must be located so it can be plugged into a properly grounded three-prong electrical outlet of 115 volt, 60 hz. The electrical outlet should not be controlled by a wall switch which might be turned off accidentally.
UNCRATING THE CABINET
The cabinet should be moved as close as possible to the operating location before removing crate base. Be sure to follow the steps in the “INSPECTING FOR DAMAGES” instructions.
INSPECTING FOR DAMAGES
NOTE: Always use care when removing shipping tape, blocks, pads, hardware or other
material until you are satisfied that the unit is completely operational. Contact the factory if technical assistance is required.
Check the cartons or containers. If these are damaged in any way, open them and inspect the contents in the driver’s presence. If damage is detected:
1.Have the driver note the nature and extent of the damage on the freight bill.
2.Notify the transportation company at once to request an inspection. Carrier claim policies usually require inspections to be made within 15 days of delivery.
3.If damage is noticed, file a claim with the transportation company.
FILING A CLAIM
File a claim for loss at once with the transportation company for:
A. A cash adjustment; B. Repairs; or C. Replacement.
When filing your claim, retain all packaging materials and receipts.
HANDLING THE CABINET
NOTE: The refrigeration system of the cabinet is designed to operate with the cabinet located on a level surface. Do not tilt the cabinet more than
10° to any side. If the cabinet must be tilted on an angle for handling or moving purposes, allow it to sit in an upright position 30 minutes prior to starting.
CHOOSING A LOCATION
This model cabinet should be situated to allow proper air circulation. These cabinets require a 2" minimum clearance behind for proper air circulation.
The cabinet must be installed on sturdy, solid, level floor.
INSTALLING THE CABINET
(Models with Top Mounted Compressor)
Whenever possible leave the crate base on the cabinet until it is moved close to the final position. When it is necessary to move the cabinet through a doorway, it may be necessary to remove the crate base.
Wood runners are provided on the underside of the cabinet for ease in sliding. These runners should be left attached to the cabinet when the crate base is removed and should remain attached until after the legs are installed. The cabinet can then be pushed around more easily without scratching the floor. The runners also prevent damage to the electrical receptacle and condensate pan hardware on the cabinet bottom.
After the cabinet has been moved to the approximate final location, remove the package containing the legs from the cabinet interior. Tape the doors to prevent accidental opening when handling. Raise the sides of the cabinet high enough to mount the legs at the locations provided on the bottom of the cabinet.
IMPORTANT:
AFTER REMOVAL OF WOOD RUNNER, REPLACE BOLT “A” INTO LEG MOUNTING BRACKETS. THIS IS EXTREMELY IMPORTANT TO THE SECURE ATTACHMENT OF THE CABINET LEG. THERE MUST BE FOUR (4) BOLTS SECURING EACH LEG.
Level the cabinet by means of the leg adjustments. Cabinet doors are self-closing, and the cabinet must be level to operate properly.
HANDLING & INSTALLATION |
5 |
|
|
CONDENSATE PAN INSTALLATION INSTRUCTIONS
MAKE SURE THE CABINET IS DISCONNECTED
FROM ITS POWER SOURCE
FIGURE 2
1.Remove and discard protective cover over electrical receptacle on bottom of cabinet
2.Bend down front part of housing. (See above.)
3.Insert condensate evaporator pan assembly into the slide supports on the underside of the cabinet by pushing toward back of cabinet until it stops.
4.Plug supply cord into receptacle in underside of cabinet.
5.Bend up front part of housing. Line up slot with rivnut in cabinet bottom and insert thumbscrew through slot onto rivnut in cabinet bottom. Insert thumb screw through slot onto rivnut and tighten.
6.The assembly will now operate when power is supplied to the cabinet.
7.Inspect rear of cabinet to ensure that the drain line from the evaporator is properly positioned over the condensate pan.
On top mount models, allow a minimum of twelve (12) inches between the top of the cabinet and ceiling and two (2) inches from the back of the cabinet to the wall, for proper air circulation through the condensing unit.
(Models with Bottom Mounted Compressor)
Remove the crate base mounting clips located behind the front grill. Slide the cabinet forward on the crate base to clear the rear mounting clips.
After removing the crate base, move the cabinet into location. Make sure the cabinet is level to ensure operation of the “self-closing” doors.
Allow a minimum of two (2) inches between the back of the cabinet and the wall for proper air circulation through the condensing unit.
CABINET STARTUP
Once the cabinet has been located in its permanent location and the proper power and grounding have been provided, the following items must be checked or completed:
1.Cut and remove the compressor hold-down band (if applicable) so the compressor “floats” freely.
2.Check for traces of oil on the compressor pan which could mean a broken or leaking refrigeration line.
2.UNDER NO CIRCUMSTANCE SHOULD THE COMPRESSOR BE STARTED WHEN OIL IS PRESENT UNTIL INSPECTED BY A SERVICE TECHNICIAN.
3.INSPECT THE FACTORY WIRING FOR TERMINALS THAT MIGHT HAVE VIBRATED LOOSE IN SHIPPING. TIGHTEN ALL SCREW-TYPE TERMINALS.
4.Check the refrigeration lines to see that they are “free” and no damage was done during shipping.
5.Check fan blade(s) for “free” operation.
6.Turn on the main power switch. Once the compressor starts, the voltage should be checked at the compressor terminals to determine if there is proper voltage to the compressor. The voltage should not exceed 10% above or below the rated compressor voltage.
EXAMPLE: If the voltage reads 115 volts with no load and it drops below 103 volts when the compressor starts, it may indicate that the supply wiring is too small or that the wire run is too long.
7.Make sure that the drain line has not been dislodged or broken during shipping and that the drain trap terminates properly in the condensate pan or floor drain. (See Condensate Pan on top mounted compressor.)
8.Listen for any unusual noise such as lines vibrating, etc. Correct problem by tightening screws, slightly bending tubing, etc.
9.Check proper tension on doors. (See Door Torque Adjustment.)
10.NOTE: Allow cabinet to pull down and cycle prior to loading with product.
11.a 2" clearance must be maintained between the back wall and product shelving to allow for proper air movement within the cabinet.
SYSTEM CONTROL/OPERATION
ELECTRO-MECHANICAL
Thermostat Settings
The freezer is shipped from the factory with a thermostat setting of approximately the mid-point of the operating range. Final thermostat setting must be made in the field.
Allow the cabinet to operate until the compressor cycles on the thermostat. The normal operating temperature range for the refrigerator is:
0°F to -20°F (-17°C to -26°C) for freezer models;
0°F to -40°F (-17°C to -40°C) for low temp. freezer models;
and 5°F to 122°F (-15°C to -50°C) for incubator models
The thermostat is easily adjusted with a standard screwdriver.
NOTE: DO NOT OPERATE THE CABINET WITH THERMOSTAT SETTINGS BELOW:
-23°F (-30°C) ON FREEZERS;
-40°F (-40°C) ON LOW TEMP. FREEZERS;
The cabinet thermostat is located on the electrical box (top mount models) top left hand side of cabinet. It can be accessed without re4moving the front top panel with the use of a stepladder, and a screw driver.
Cabinet Operation
(Freezer & Low Temp. Freezer)
There are two thermodiscs located on the evaporator coil. The purpose of one is to keep the evaporator fan motors and anti-condensate heater off after defrost cycles until the coil reaches 32°F (O°C). This prevents moisture from being pulled down into the product area and provides faster pulldown. The purpose of the other control is to de-energize the defrost heater and to energize the trip solenoid in the time clock to terminate the defrost cycle when the fin coil reaches 62°F (17°C).
6 |
HANDLING & INSTALLATION |
|
|
When the refrigeration system first starts up, the room temperature and the coil temperature are above 62°F(17°C). The fan delay thermostat is open and the fans and anticondensate heaters remain off. The fan motors will come on when the evaporator temperature is pulled down to approximately 32°F (0°). This fan delay control cannot be adjusted. If a single fan motor fails to start when the thermostat is below 32°F (0°C), it may be an indication of a defective fan motor. If all fan motors fail to start, it is an indication of a defective fan delay control.
NOTE: ON SOME MODELS, THE EVAPORATOR FANS TURN OFF WHEN THE DOORS ARE OPENED.
SYSTEM CONTROL/OPERATION ELECTRONIC (PULSE)
Note: The “Pulse” information that follows pertains to set-up and basic operation. For more comprehensive operation, repair, and maintenance information refer to the Pulse service manual part number 51-2484-00.
Display Settings
the freezer is shipped from the factory with a thermostat setting of approximately the midpoint of the operating range. Final thermostat setting must be made in the field.
The normal operating temperature ranges are:
0°F to -20°F (-17°C to -26°C) for freezer models;
0°F to -40°F (-17°C to -40°C) for low temp. freezer models;
and 5°F to 122°F (-15°C to -50°C) for incubator models
NOTE: DO NOT OPERATE THE CABINET WITH THERMOSTAT SETTINGS BELOW:
-23°F (-30°C) ON FREEZERS;
-40°F (-40°C) ON LOW TEMP. FREEZERS;
Cabinet Temperature
& Defrost Management
These functions are controlled by a computerized control board located in the electrical box behind the front grill. The control board utilizes 3 inputs, a display board, and two temperature sensors. The display allows the user to monitor the change the cabinet temperature (located with-in the door frame).
Cabinet Operation
When supply power is hooked up to cabinet and power switch is turned on. The control board has a built-in 3 minute delay on start up. The cabinet temperature display will read the current cavity temperature. The cavity temperature set point can now be set or checked by depressing lower right button on the display board. The upper right button will raise the cabinet temperature set point. this can be done with an ordinary paper clip. the lower left button is a service interface and only a qualified service technician should activate this program. the evaporator fans should start up as the coil reaches 28°F the cabinet temperature will continue to drop until the cavity temperature set point is reached.
NOTE: Control board only breaks on side of supply voltage to the compressor and defrost circuit.
Notable points
1. The system utilizes a 3 minute off cycle timer to prevent short cycles.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service |
Setpoint up |
|||
|
|
Interface |
Setpoint down |
|||
Indicates Temp. |
||||||
|
||||||
below 0°F |
|
2. When the system initiates a defrost, the setpoint will flash on and off until the defrost is terminated and the cavity reaches the setpoint. At this time the cavity temperature will be displayed as normal.
Display Functions
NOTE: Use a paper clip to access the function keys.
1.Pressing the top right button on the display unit will raise the set point one degree. Holding the button down will scroll the adjustment.
2.Pressing the bottom right button on the display unit will lower the set point one degree. Holding the button down will scroll the adjustment. After an adjustment is made the cavity temperature will automatically return to the display after a brief moment.
3.When the system enters a defrost state, the set point will flash on and off repeatedly on the display and continue to flash until the defrost state is terminated and the cavity temperature returns to the set point. At this time the cavity temperature will be displayed as normal.
4.Touching any key on the display will acknowledge and turn off the local audible alarm as well as the optional remote alarm.
IMPORTANT: When the freezer is plugged in or anytime power is disrupted and then restored, the system will pull down to the set point, begin the cycle, and then initiate a defrost in 3.2 hours from initial start-up. This is normal and is part of the initialization mode for the microcontroller to collect data from the system.
The Service Interface and the Service Menu
The service menu offers the service technician direct control of the components of the system. This allows the technician to force the system into a defrost state or the refrigeration state. This feature also allows the technician to toggle the state in order to analyze separate components of the system (e.g., start kit, compressor, heaters, etc.).
1.To access the service menu, press and hold lower left button on the display with a paper clip for 2 seconds. The system will enter the service menu and c0 will alternately flash with evaporator temperature. This is the top of the service menu. to exit the service menu, press the service key again at any time.
2.The service menu offers five functions: Refrigeration state, Defrost state, code revision level indication, the option to blank the display (code version 1.6 and later),
HANDLING & INSTALLATION |
7 |
|
|
Celsius or Fahrenheit operation (code version 1.6 and later), and Error code history (code 3.1 and later). While in the service menu, the down key serves to scroll the men and the up key serves as a toggle 6to activate and deactivate the function state.
A.Hold lower left button for 2 seconds to enter service menu.
1.Upper right key toggles current menu item “on” (indicated by a “1” in the right hand digit of the display and an “off” (indicated by a “0” in the right hand digit of display).
2.Lower right key scrolls down through the menu.
a) 1st item: Refrigeration state (on or off)/ evaporated temp. This state is denoted by a “C0” or a “C1” on the display alternately flashing with the evaporator temperature.
b) 2nd Item: Defrost state (on or off) This state is denoted by a “d0” or a “d1” on the display.
c)3rd Item: Code version (passive state, no action)
d)4th Item: Display state (on or off) This state is
denoted by a “S0” or a “S1”. Note: Does not turn off display o error codes.
e) 5th Item: Temperature state (Fahrenheit or Celsius) This state is denoted by a “F” or
a“C”.
f)6th Item: Error Code history (view and clean) This
state allows the ability to view and clean the last three error codes encountered by the unit. If no errors occurred since last cleaned, this item is skipped and display returns to 1st item.
3 3. Lower left key to exit service menu.
Notes: a. When an attempt is made to scroll the menu while a function state is active, the active function state will automatically deactivate. This is to prevent the service technician from simultaneously activating the Refrigeration state and the Defrost state. Only one function may be active at any give time.
b.If no operation is performed within 45 minutes while in the service menu, the system will automatically exit the service menu and return to normal refrigeration.
c.If the Defrost state is activated and left unattended, the service menu will terminate the defrost as normal on evaporator temperature; otherwise, the defrost will terminate in 45 minutes. Upon defrost termination the system will automatically exit the service menu.
d.When the system exits the service menu, the compressor will not start for 3 minutes.
e.The off cycle timer is not incorporated in the service menu so the service technician has direct control of components.
SCIENTIFIC CONTROL AND
ANNUNCIATOR PANELS
Cabinets for Scientific use may be equipped with a variety of optional control, alarm, and recorder devices. Each cabinet is shipped with the appropriate operators manual for the device installed on the cabinet. These operator manuals pertain to the set-up and basic operation of the control panel devices. For more comprehensive operation, repair, and maintenance information refer to the control panel service manual part number 51-0170-01.
8 |
HANDLING & INSTALLATION |
|
|
QUAD DOOR HARDENING FREEZER
These cabinets were developed for low temperature storage (-30°F, -34°C + -40°F, -40°C). Defrost timer to be set 8 A.M., 4 P.M. and 12 P.M. Failsafe to be set at 30 minutes. Defrost will terminate by time only. The temperature control is located on the side of the electrical box. It can be adjusted without removing the upper control panel.
Ways to Minimize Frost & Ice Buildup Inside Hardening Freezers
Moisture-laden air migrates into the freezer during door opening and under normal operation, will be absorbed or removed by the refrigeration system and the defrost cycle.
The lover the temperature is in the freezer, the more rapidly frost and ice will accumulate. Opening doors frequently will also increase frost and ice buildup.
There are several things that you can do to reduce the accumulation of lice/frost on the interior parts of the cabinet and product. If this icing condition exists, the following items should be checked and corrected as required.
1. Minimize door openings by using the hardening freezer to harden the product, then move to a storage or display freezer that is less critical in temperature.
2.Keep the length of time door is open to a minimum.
3.Avoid opening all doors at once. Open only one of the outer doors plus only one of the inner doors (top or bottom) at one time on the hardening freezer.
4.Check the door gaskets for possible air leaks. Look for frost patches around the door openings of both the inner and outer doors. Make sure that gasket seals all around door opening; any leak will allow moist outside air to enter the cabinet.
5.Make sure the inner door latches work properly.
6.These freezers are designed to operate in a range of -15° to -40°F. Keep freezer thermostat set as high as possible to minimize frost buildup.
7.Look for moisture draining from the drain tube at the rear of the cabinet during and and after a defrost. This is normal and tells you that the unit is going through the proper defrost cycle.The drain must be properly trapped as shipped from the factory.
8.Evaporator defrost heater and the drain tube heater must work properly and have proper voltage supply. The oneand two-door freezers are rated at 115 volts.
9.The defrost heater and drain heater must be in their proper locations.
10.Ensure that the freezer is sealed where tubing enters upper lefthand corner of the cabinet.
11.The freezer should not be located where excessive drafts from doors or air conditioning vents can blow into it.
NOTE:
These cabinets come from the factory with defrosts set from 8 a.m., 4 p.m., and 12 a.m. on a 24-hour cycle. Do not adjust the failsafe time since the freezers terminate on time only.
GROUNDING INSTRUCTIONS
This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazards. The appliance should be plugged directly into a properly grounded three-prong receptacle.
Where a two-prong wall receptacle is encountered, it must be replaced with a properly grounded three prong receptacle in accordance with the National Electrical Code and local codes and ordinances. The work must be done by a licensed electrician.
IMPORTANT
Do not under any circumstances cut or remove the round grounding prong from the equipment plug.
WARNING
Consult a licensed electrician if you have any doubt about the grounding of your wall receptacle. Only a licensed electrician can determine the polarization of your wall receptacle. Only a properly installed three-pronged wall receptacle assures the proper polarization with the equipment plug.
SERIAL RATING PLATES
Serial Number Rating Plates on each vertical cabinet are located on the inside upper left hand corner. This plate contains all technical data necessary to the operation of the cabinet. Warranty administration is based on the serial number as printed on the rating plate.
HANDLING & INSTALLATION |
9 |
|
|
Low Temperature, Top Mount, Glass Pull Door Freezers
Dimensional Drawings
31 |
52 |
264 |
474 |
INTERIOR |
INTERIOR |
|
26 w |
21 d |
|
|
GLASS |
GLASS |
|
|
|
TYP. |
|
83w |
61 |
61 |
|
GLASS |
GLASS |
||
|
|||
|
|
TYP. |
|
6 |
|
|
|
|
|
364 |
|
|
78 |
34w |
|
|
|
|
|
|
734 |
33 |
|
|
|
|
|
|
INTERIOR |
|
|
21 d |
|
|
|
GLASS |
|
|
|
TYP. |
|
|
83w |
61 |
|
60d |
GLASS |
|
|
|
|
|
INTERIOR |
|
|
TYP. |
|
|
|
|
|
|
|
|
|
29d |
|
|
|
INTERIOR |
|
6 |
|
|
|
|
|
SIDE VIEW |
10 DIMENSIONAL DRAWINGS - Top Mount (Glass Door) Models
Low Temperature, Top Mount, Glass Pull Door Freezers
Specifications
Specification |
1-Door |
2-Door |
3-Door |
|
|
|
|
Compressor Mount |
Top |
Top |
Top |
|
|
|
|
Temperature Range |
0° to 20° (-18° to 29°C) |
0° to 20° (-18° to 29°C) |
0° to 20° (-18° to 29°C) |
|
|
|
|
Number of Doors |
1 |
2 |
3 |
|
|
|
|
Door Construction |
Triple Pane |
Triple Pane |
Triple Pane |
|
|
|
|
Hinge Type |
Torsion Bar |
Torsion Bar |
Torsion Bar |
|
|
|
|
Number of Shelves |
4 |
8 |
12 |
|
|
|
|
Shelf Type |
Cantilever Epoxy Coated |
Cantilever Epoxy Coated |
Cantilever Epoxy Coated |
|
|
|
|
Shelf Adj. |
3/4" |
3/4" |
3/4" |
|
|
|
|
Insulation - CFC-Free |
Foam-in-Place Urethane |
Foam-in-Place Urethane |
Foam-in-Place Urethane |
|
|
|
|
Wall Thickness |
2 3/8" |
2 3/8" |
2 3/8" |
|
|
|
|
Capacity - Gross |
27.3 ft.3 |
49.1 ft.3 |
76.2 ft.3 |
|
|
|
|
Capacity (1/2 gal. ice cream) |
183 |
366 |
549 |
|
|
|
|
Shipping Weight (Approx.) |
520 lbs. |
760 lbs. |
1010 lbs. |
|
|
|
|
Compressor Size. |
3/4 hp |
1 hp |
1 1/2 hp |
|
|
|
|
Condenser Type |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
|
|
|
|
Evaporator Type |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
|
|
|
|
Refrigerant Type |
R-404A |
R-404A |
R-404A |
|
|
|
|
Refrigerant Control |
Expansion Valve |
Expansion Valve |
Expansion Valve |
|
|
|
|
Amp Rating |
16 |
14.6 |
16 |
|
|
|
|
Electrical Specs. (V / Hz / Ph) |
115 / 60 / 1 |
115 / 208-230 / 60 / 1 |
115 / 208-230 / 60 / 1 |
|
|
|
|
NSF |
NSF7 |
NSF7 |
NSF7 |
|
|
|
|
UL & CSA Listed |
Yes |
Yes |
Yes |
|
|
|
|
Interior Finish |
Baked Enamel, Covered Corners |
Baked Enamel, Covered Corners |
Baked Enamel, Covered |
Corners |
|
|
|
|
|
|
|
Exterior Finish |
Baked Enamel |
Baked Enamel |
Baked Enamel |
|
|
|
|
Sign Panel |
Optional |
Optional |
Optional |
|
|
|
|
Lighting |
2 Insul. 1500 Milliamp Fluor. Lamps |
3 Insul. 1500 Milliamp Fluor. Lamps |
4 Insul. 1500 Milliamp Fluor. Lamps |
|
|
|
|
SPECIFICATIONS - Top Mount Models |
11 |
|
|
Low Temperature, Bottom Mount, Glass Pull Door Freezers
Dimensional Drawings
31 |
52 |
|
264 |
474 |
|
INTERIOR |
||
INTERIOR |
||
|
26 w GLASS
61 GLASS
79 w
78
734 INTERIOR
21 d GLASS TYP.
61 GLASS
TYP.
79w
21 d GLASS TYP.
61 GLASS
TYP.
364
34w
33
60d INTERIOR
29d INTERIOR
SIDE VIEW
12 DIMENSIONAL DRAWINGS - Bottom Mount (Glass Door) Models
Low Temperature, Bottom Mount, Glass Pull Door Freezers
Specifications
Specification |
1-Door |
2-Door |
3-Door |
|
|
|
|
Compressor Mount |
Bottom |
Bottom |
Bottom |
|
|
|
|
Temperature Range |
0° to -20° (-18° to -29°C) |
0° to -20° (-18° to -29°C) |
0° to -20° (-18° to -29°C) |
|
|
|
|
Number of Doors |
1 |
2 |
3 |
|
|
|
|
Door Construction |
Triple Pane |
Triple Pane |
Triple Pane |
|
|
|
|
Hinge Type |
Torsion Bar |
Torsion Bar |
Torsion Bar |
|
|
|
|
Insulation - CFC-Free |
Foam-in-Place Urethane |
Foam-in-Place Urethane |
Foam-in-Place Urethane |
|
|
|
|
Wall Thickness |
2 3/8" |
2 3/8" |
2 3/8" |
|
|
|
|
Capacity - Gross |
27.3 ft.3 |
49.1 ft.3 |
76.2 ft.3 |
|
|
|
|
Shipping Weight (Approx.) |
516 lbs. |
705 lbs. |
984 lbs. |
|
|
|
|
Compressor Size |
3/4 hp |
1 hp |
1 1/2 hp |
|
|
|
|
Condenser Type |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
|
|
|
|
Evaporator Type |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
|
|
|
|
Refrigerant Type |
R-404A |
R-404A |
R-404A |
|
|
|
|
Refrigerant Control |
Expansion Valve |
Expansion Valve |
Expansion Valve |
|
|
|
|
Amp Draw |
14.6 |
13.0 |
16.0 |
|
|
|
|
Electrical Specs. (V / Hz / Ph) |
115 / 60 / 1 |
208/230-60-1 |
208/230-60-1 |
|
|
|
|
NSF |
NSF7 |
NSF7 |
NSF7 |
|
|
|
|
UL & CSA Listed |
Yes |
Yes |
Yes |
|
|
|
|
Interior Finish |
Baked Enamel, Covered Corners |
Baked Enamel, Covered Corners |
Baked Enamel, Covered |
Corners |
|
|
|
Exterior Finish |
Baked Enamel |
Baked Enamel |
Baked Enamel |
Lighting |
2 Insul. 1500 Milliamp Fluor. Lamps |
3 Insul. 1500 Milliamp Fluor. Lamps |
4 Insul. 1500 Milliamp Fluor. Lamps |
Electrical Information |
20 Amp Service Cord |
20 Amp Service Cord |
20 Amp Service Cord |
SPECIFICATIONS - Bottom Mount Models |
13 |
|
|
Low Temperature, Top Mount, Solid Pull Door Freezers
Dimensional Drawings
31 |
52 |
264 |
474 |
INTERIOR |
INTERIOR |
|
26 w |
21 d |
|
|
GLASS |
GLASS |
|
|
|
TYP. |
|
83w |
61 |
61 |
|
GLASS |
GLASS |
||
|
|||
|
|
TYP. |
|
6 |
|
|
|
|
|
364 |
|
|
78 |
34w |
|
|
|
|
|
|
734 |
33 |
|
|
|
|
|
|
INTERIOR |
|
|
21 d |
|
|
|
GLASS |
|
|
|
TYP. |
|
|
83w |
61 |
|
60d |
GLASS |
|
|
|
|
|
INTERIOR |
|
|
TYP. |
|
|
|
|
|
|
|
|
|
29d |
|
|
|
INTERIOR |
|
6 |
|
|
|
|
|
SIDE VIEW |
14 DIMENSIONAL DRAWINGS - Top Mount (Solid Door) Models
Low Temperature, Top Mount, Solid Pull Door Freezers
Specifications
Specification |
1-Door |
2-Door |
3-Door |
|
|
|
|
Compressor Mount |
Top |
Top |
Top |
|
|
|
|
Temperature Range |
0° to -20° (-18° to -29°C) |
0° to -20° (-18° to -29°C) |
0° to -20° (-18° to -29°C) |
|
|
|
|
Number of Doors |
1 |
2 |
3 |
|
|
|
|
Door Construction |
Foam-In-Place |
Foam-In-Place |
Foam-In-Place |
|
|
|
|
Hinge Type |
Camlift / Spring |
Camlift / Spring |
Camlift / Spring |
|
|
|
|
Number of Shelves |
4 x 1 bottom rack |
8 x 2 bottom racks |
12 x 3 bottom racks |
|
|
|
|
Shelf Type |
Cantilever, Epoxy Coated Steel Wire |
Cantilever, Epoxy Coated Steel Wire |
Cantilever, Epoxy Coated Steel Wire |
|
|
|
|
Shelf Adj. |
3/4" |
3/4" |
3/4" |
|
|
|
|
Insulation - CFC-Free |
Foam-in-Place Urethane |
Foam-in-Place Urethane |
Foam-in-Place Urethane |
|
|
|
|
Wall Thickness |
2 3/8" |
2 3/8" |
2 3/8" |
|
|
|
|
Capacity - Gross |
27.3 ft.3 |
49.1 ft.3 |
76.2 ft.3 |
|
|
|
|
Shipping Weight (Approx.) |
460 lbs. |
660 lbs. |
870 lbs. |
|
|
|
|
Compressor Size |
1/2 hp |
1/2 hp |
3/4 hp |
|
|
|
|
Condenser Type |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
|
|
|
|
Evaporator Type |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
|
|
|
|
Refrigerant Type |
R-404A |
R-404A |
R-404A |
|
|
|
|
Refrigerant Control |
Expansion Valve |
Expansion Valve |
Expansion Valve |
Amp Draw (80° Running) |
7.3 |
13.0 |
16.0 |
|
|
|
|
Electrical Specs. (V / Hz / Ph) |
115 / 60 / 1 |
115/60/1 |
115/60/1 |
|
|
|
|
NSF |
NSF7 |
NSF7 |
NSF7 |
|
|
|
|
UL & CSA Listed |
Yes |
Yes |
Yes |
|
|
|
|
Interior Finish |
Baked Enamel, Covered Corners |
Baked Enamel, Covered Corners |
Baked Enamel, Covered |
|
|
|
|
Corners |
|
|
|
Electrical Information |
15 Amp Service Cord |
20 Amp Service Cord |
20 Amp Service Cord |
SPECIFICATIONS - Bottom Mount Models |
15 |
|
|
Low Temperature, Top Mount, Solid Pull Door
Hardening/Flash Freezers -Specifications
Specification |
1-Door |
Quad Door |
Quad Door |
|
Hardening Cabinet |
Hardening Cabinet |
Flash Freezer |
|
|
|
|
Compressor Mount |
Top - |
Top |
Top |
|
|
|
|
Temperature Range |
0° to -30° (-18° to -34°C) |
0° to -30° (-18° to -34°C) |
0° to -40° (-18° to -40°C) |
|
|
|
|
Number of Doors |
1 Outer, 2 Inner |
4 Outer |
4 Outer |
|
|
|
|
Door Construction |
Foam-In-Place on Outer Door |
Foam-In-Place |
Foam-In-Place |
|
|
|
|
Hinge Type |
Camlift / Spring |
Camlift / Spring |
Camlift / Spring |
|
|
|
|
Number of Shelves |
4 x 1 bottom rack |
8 x 2 bottom racks |
8 x 2 bottom racks |
|
|
|
|
Shelf Type |
Cantilever, Epoxy Coated Steel Wire |
Cantilever, Epoxy Coated Steel Wire |
Cantilever, Epoxy Coated Steel Wire |
|
|
|
|
Shelf Adj. |
3/4" |
3/4" |
3/4" |
|
|
|
|
Insulation - CFC-Free |
Foam-in-Place Urethane |
Foam-in-Place Urethane |
Foam-in-Place Urethane |
|
|
|
|
Wall Thickness |
2 3/8" |
2 3/8" |
2 3/8" |
|
|
|
|
Capacity - Gross |
27.3 ft.3 |
49.1 ft.3 |
41.9 ft.3 |
|
|
|
|
Shipping Weight (Approx.) |
460 lbs. |
660 lbs. |
660 lbs. |
|
|
|
|
Compressor Size |
1/2 hp |
3/4 hp |
11/2 hp |
|
|
|
|
Condenser Type |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
|
|
|
|
Evaporator Type |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
Fin & Tube Forced Air |
|
|
|
|
Refrigerant Type |
R-404A |
R-404A |
R-404A |
|
|
|
|
Refrigerant Control |
Expansion Valve |
Expansion Valve |
Expansion Valve |
|
|
|
|
Amp Draw (80° Running) |
11.5 |
16.0 |
7.4 |
|
|
|
|
Electrical Specs. (V / Hz / Ph) |
115 / 60 / 1 |
115/60/1 |
115/208-230/60/1 |
|
|
|
|
NSF |
NSF7 |
NSF7 |
NSF7 |
|
|
|
|
UL & CSA Listed |
Yes |
Yes |
Yes |
|
|
|
|
Interior Finish |
Baked Enamel, Covered Corners |
Baked Enamel, Covered Corners |
Baked Enamel, Covered |
|
|
|
|
Corners |
|
|
|
|
|
|
|
Exterior Finish |
Baked Enamel |
Baked Enamel |
Baked Enamel |
Electrical Information |
20 Amp Service Cord |
20 Amp Service Cord |
Conduit Connected |
|
w/NEMA 5-20P Plug |
w/NEMA 5-20P Plug |
max. fuse size 15A |
16 |
SPECIFICATIONS - Top Mount (Solid Door) Models |
|
|
SECTION II
Electrical
and
Refrigeration
ELECTRICAL & REFRIGERATION SPECIFICATIONS
Low Temp., Glass, 1-Door Freezers
SYSTEM COMPONENTS
Compressor Model Number |
Copeland KAJB-007E-1AA |
Cabinet Volts |
115/60/1 |
Expansion Device |
Sporlan Y1232-FBS 1/4 |
Charge Refrig. Type / Oz. / Grams |
404A / 18 oz. / 510 grams |
|
|
SYSTEM PERFORMANCE
AMBIENT |
70°F / 21.1°C |
80°F / 27°C |
90°F / 32.5°C |
||
Cavity Temp. (F/C) |
-6 |
/ -21 |
-7 |
/ -22 |
-9 / -23 |
Suction Pressure (PSIG / Kpa) |
4.0 |
/ 27.6 |
4.0 |
/ 27.6 |
5.0 / 34 |
Discharge Pressure (PSIG / Kpa) |
201/1385 |
233/1537 |
247/1703 |
||
Compressor Amps |
|
9.9 |
|
9.6 |
9.8 |
Total Refrigeration Amps |
13.7 |
13.4 |
13.6 |
||
|
|
|
|
|
|
NOTE: REFER TO SERIAL DATA PLATE FOR REFRIGERANT TYPE & CHARGE.
Low Temp., Solid, 1-Door Freezer
SYSTEM COMPONENTS
Compressor Model Number |
Americold HP121-1-3087 |
Recommended Operating Temp. Range (F/C) |
0°F to -20°F (-18°C to -29°C) |
Cabinet Volts |
115/60/1 |
Expansion Device |
Sporlan Y1232-FBS 1/4 |
Charge Refrig. Type / Oz. / Grams |
R404A / 22 oz. / 623.7 grams |
|
|
SYSTEM PERFORMANCE
AMBIENT |
70°F / 21.1°C |
80°F / 27°C |
90°F / 32.5°C |
Cavity Temp. (F/C) |
-4 / -20 |
-5 / -21 |
-6 / -7 |
Suction Pressure (PSIG / Kpa) |
12 |
8.7 |
12.5 |
Discharge Pressure (PSIG / Kpa) |
194 |
210 |
220 |
Compressor Amps |
2.9 |
2.7 |
2.8 |
Total Refrigeration Amps |
5.4 |
5.4 |
5.4 |
|
|
|
|
ELECTRICAL / REFRIGERATION SPECIFICATIONS |
19 |
|
|
ELECTRICAL & REFRIGERATION SPECIFICATIONS
Low Temp., Glass, 2-Door Freezers
SYSTEM COMPONENTS
Compressor Model Number |
Copeland KALB-010E-CAV |
Recommended Operating Temp. Range (F/C) |
0°F to -20°F (-18°C to -29°C) |
Cabinet Volts |
115/208-230/60/1 |
Expansion Device |
Sporlan Y1232-FBS 1/4 |
Charge Refrig. Type / Oz. / Grams |
R404A / 29 oz. / 822.9 grams |
|
|
SYSTEM PERFORMANCE
AMBIENT |
70°F / 21.1°C |
80°F / 27°C |
90°F / 32.5°C |
||
Cavity Temp. (F/C) |
-6 / -21 |
-6.5 |
/ -21 |
-7.5 |
/ -22 |
Suction Pressure (PSIG / Kpa) |
6.7 / 46 |
7.0 |
/ 48 |
7.6 |
/ 52 |
Discharge Pressure (PSIG / Kpa) |
213/1468 |
223/1537 |
250/1723 |
||
Compressor Amps |
5.0 |
5.0 |
5.0 |
||
Total Refrigeration Amps |
6.0 |
6.0 |
6.0 |
||
|
|
|
|
|
|
NOTE: REFER TO SERIAL DATA PLATE FOR REFRIGERANT TYPE & CHARGE.
Low Temp., Solid, 2-Door Freezer
SYSTEM COMPONENTS
Compressor Model Number |
Copeland KAGB-005E-IAA |
Recommended Operating Temp. Range (F/C) |
0°F to -20°F (-18°C to -29°C) |
Cabinet Volts |
115/60/1 |
Expansion Device |
Sporlan Y1232-FBS 1/4 |
Charge Refrig. Type / Oz. / Grams |
R404A / 22 oz. / 623.7 grams |
|
|
SYSTEM PERFORMANCE
AMBIENT |
70°F / 21.1°C |
80°F / 27°C |
90°F / 32.5°C |
|||
Cavity Temp. (F/C) |
-3 |
/ -19 |
-4 |
/ -20 |
-4.5 |
/ -21 |
Suction Pressure (PSIG / Kpa) |
9 |
/ 62 |
9 |
/ 62 |
9.5 |
/ 65 |
Discharge Pressure (PSIG / Kpa) |
222 |
/ 1530 |
240 |
/ 1654 |
265 / 1827 |
|
Compressor Amps |
|
8.0 |
|
8.0 |
8.0 |
|
Total Refrigeration Amps |
11.0 |
11.0 |
11.0 |
|||
|
|
|
|
|
|
|
20 |
ELECTRICAL / REFRIGERATION SPECIFICATIONS |
|
|
ELECTRICAL & REFRIGERATION SPECIFICATIONS
Low Temp., Glass, 3-Door Freezers
SYSTEM COMPONENTS
Compressor Model Number |
Copeland KATB-015E-CAV |
Recommended Operating Temp. Range (F/C) |
0°F to -20°F (-18°C to -29°C) |
Cabinet Volts |
115/208-230/60/1 |
Expansion Device |
Sporlan Y1232-FBS 1/2 |
Charge Refrig. Type / Oz. / Grams |
R404A / 42 oz. / 1190.7 grams |
|
|
SYSTEM PERFORMANCE
AMBIENT |
70°F / 21.1°C |
80°F / 27°C |
90°F / 32.5°C |
Cavity Temp. (F/C) |
-7 / -22 |
-8 / -22 |
-14 / -26 |
Suction Pressure (PSIG / Kpa) |
5.0 / 34 |
6.5 / 44 |
8.5 / 58 |
Discharge Pressure (PSIG / Kpa) |
191/1316 |
223/1606 |
262/1806 |
Compressor Amps |
6.5 |
6.9 |
7.1 |
Total Refrigeration Amps |
8.2 |
8.5 |
8.7 |
|
|
|
|
NOTE: REFER TO SERIAL DATA PLATE FOR REFRIGERANT TYPE & CHARGE.
Low Temp., Solid, 3-Door Freezer
SYSTEM COMPONENTS
Compressor Model Number |
Copeland KAJB-007E-IAA |
Recommended Operating Temp. Range (F/C) |
0°F to -20°F (-18°C to -29°C) |
Cabinet Volts |
115/60/1 |
Expansion Device |
Sporlan Y1232-FBS 1/4 |
Charge Refrig. Type / Oz. / Grams |
404A / 25 oz. / 708.75 grams |
|
|
SYSTEM PERFORMANCE
AMBIENT |
70°F / 21.1°C |
80°F / 27°C |
90°F / 32.5°C |
|
Cavity Temp. (F/C) |
-5 / -21 |
-6 |
/ -21 |
-7 / -22 |
Suction Pressure (PSIG / Kpa) |
7 / 48.3 |
7.5 |
/ 51.7 |
8 / 55.2 |
Discharge Pressure (PSIG / Kpa) |
205 / 1413 |
245 |
/ 1689 |
270 / 1861 |
Compressor Amps |
8.5 |
|
8.5 |
8.5 |
Total Refrigeration Amps |
12.9 |
12.9 |
12.9 |
|
|
|
|
|
|
ELECTRICAL / REFRIGERATION SPECIFICATIONS |
21 |
|
|
ELECTRICAL & REFRIGERATION SPECIFICATIONS
Hardening Cabinet, Solid, 1-Door Freezer
SYSTEM COMPONENTS
Compressor Model Number |
Copeland KAGB-005E-IAA |
Recommended Operating Temp. Range (F/C) |
0°F to -40°F (-18°C to -40°C) |
Cabinet Volts |
115/60/1 |
Expansion Device |
Sporlan Y1232-FBS 1/4 |
Charge Refrig. Type / Oz. / Grams |
R404A / 22 oz. / 623.7 grams |
|
|
SYSTEM PERFORMANCE
AMBIENT |
70°F / 21.1°C |
80°F / 27°C |
90°F / 32.5°C |
Cavity Temp. (F/C) |
-20 / -29 |
-20 / -29 |
-20 / -29 |
Suction Pressure (PSIG / Kpa) |
4.0 / 27 |
6.0 / 41 |
6.6 / 46 |
Discharge Pressure (PSIG / Kpa) |
180.0/1241 |
228/1572 |
234/1613 |
Compressor Amps |
7.8 |
7.9 |
7.8 |
Total Refrigeration Amps |
10.3 |
10.3 |
10.2 |
|
|
|
|
NOTE: REFER TO SERIAL DATA PLATE FOR REFRIGERANT TYPE & CHARGE.
ELECTRICAL & REFRIGERATION SPECIFICATIONS
Hardening Cabinet, Solid, Quad Door Freezer
SYSTEM COMPONENTS
Compressor Model Number |
Copeland KAJB-007E-IAA |
Recommended Operating Temp. Range (F/C) |
0°F to -40°F (-18°C to -40°C) |
Cabinet Volts |
115/60/1 |
Expansion Device |
Sporlan Y1232-FBS 1/4 |
Charge Refrig. Type / Oz. / Grams |
R404A / 22 oz. / 623.7 grams |
|
|
SYSTEM PERFORMANCE
AMBIENT |
70°F / 21.1°C |
80°F / 27°C |
90°F / 32.5°C |
Cavity Temp. (F/C) |
-16 / -27 |
-18 / -28 |
-18 / -28 |
Suction Pressure (PSIG / Kpa) |
2.6 / 18 |
3.6 / 25 |
4.0 / 28 |
Discharge Pressure (PSIG / Kpa) |
200/1379 |
224/1544 |
245/1689 |
Compressor Amps |
7.9 |
7.9 |
7.8 |
Total Refrigeration Amps |
11.1 |
11.0 |
10.9 |
|
|
|
|
22 |
ELECTRICAL / REFRIGERATION SPECIFICATIONS |
|
|
ELECTRICAL & REFRIGERATION SPECIFICATIONS
Flash Freezer, Solid, Quad Door
SYSTEM COMPONENTS
Compressor Model Number |
KALB-015E-CAV |
Recommended Operating Temp. Range (F/C) |
0°F to -40°F (-18°C to -40°C) |
Cabinet Volts |
115/208-230/60/1 |
Expansion Device |
Sporlan Y1232-FBS 1/2 |
Charge Refrig. Type / Oz. / Grams |
R404A / 29 oz. / 822.15 grams |
|
|
SYSTEM PERFORMANCE
AMBIENT |
70°F / 21.1°C |
80°F / 27°C |
90°F / 32.5°C |
Cavity Temp. (F/C) |
-19 |
-19 |
-20 |
Suction Pressure (PSIG / Kpa) |
3.3 |
3.7 |
4.3 |
Discharge Pressure (PSIG / Kpa) |
193 |
219 |
252 |
Compressor Amps |
5.7 |
5.6 |
5.5 |
Total Refrigeration Amps |
9.5 |
9.5 |
5.5 |
|
|
|
|
ELECTRICAL / REFRIGERATION SPECIFICATIONS |
23 |
|
|
GENERAL LOW TEMPERATURE FREEZER
COMPONENT SPECIFICATIONS
|
1-DOOR |
2-DOOR |
3-DOOR |
|||
|
|
|
|
|
|
|
Door Heater |
94.4 watts |
|
|
|
|
|
115V |
140 ohms |
168 ohms |
168 ohms |
|||
230V |
477 ohms |
585 ohms |
585 ohms |
|||
|
110.9 watts |
|
|
|
|
|
Perimeter Heater |
63.8 watts |
|
|
|
|
|
115V |
207 ohms |
230 ohms |
230 ohms |
|||
230V |
746 ohms |
782 ohms |
782 ohms |
|||
|
70.9 watts |
|
|
|
|
|
|
|
|
|
|||
Condensate Heater |
174 watts |
174 watts |
174 watts |
|||
115V |
76 ohms |
76 ohms |
76 ohms |
|||
230 V |
257 ohms |
257 ohms |
257 ohms |
|||
|
205.8 watts |
|
|
|
|
|
Drain Heater |
6.0 watts |
6.0 watts |
6.0 watts |
|||
115V |
2204 ohms |
2204 ohms |
2204 ohms |
|||
230V |
7704 ohms |
7704 ohms |
7704 ohms |
|||
|
6.8 watts |
|
|
|
|
|
Defrost Heater |
Solid |
Glass |
Solid |
Glass |
Solid |
Glass |
|
16.5 ohms |
16.5 ohms |
16.5 ohms |
46 ohms |
10.6 ohms |
30 ohms |
|
800 watts |
800 watts |
800 watts |
1250 watts |
1250 watts |
1927 watts |
|
115 volts |
115 volts |
115 volts |
240 volts |
115 volts |
240 volts |
Lamp |
F60T10CWHO |
F60T10CWHO |
F6010CWHO |
|||
Evap. Fan Delay (Non-Pulse) |
Close 32° / Open 52° |
Close 32° / Open 52° |
Close 32° / Open 52° |
|||
Defrost Termination(Non-Pulse) |
Close 30° / Open 60° |
Close 30° / Open 60° |
Close 30° / Open 60° |
|||
Defrost Time/Temp |
|
|
|
|
|
|
Failsafe |
40 min. |
40 min |
40 min. |
|||
Hardening Cabinets |
|
|
|
|
|
|
Defrost Time/Time |
30 min. |
30 min. |
N/A |
|
||
Hardening Cabinet |
|
|
73.5 watts |
|
|
|
Center Mullion |
|
|
|
|
|
|
Vertical |
|
N/A |
|
|
N/A |
|
115V |
|
|
179 ohms |
|
|
|
230V |
|
|
719 ohms |
|
|
|
Hardening Cabinet |
|
|
8.75 watts |
|
|
|
Mullion |
1511 ohms |
|
|
|
|
|
115V |
|
|
1548 volts |
N/A |
|
|
230V |
|
|
6194 ohms |
|
|
|
|
|
|
|
|
|
|
CPR Valve |
|
|
|
|
|
|
4&6 |
10PSIG |
10PSIG |
10PSIG |
|||
|
|
|
|
|
|
|
24 |
ELECTRICAL / REFRIGERATION SPECIFICATIONS |
|
|
REFERENCE DIAGRAM WIRING
25
WIRING DIAGRAM REFERENCE
|
|
|
|
|
DOOR SWITCH, |
ANTI-SWEAT |
INCAND LIGHT, |
|
LIGHTS, |
|
CONTROL |
MODELS |
|
LADDER |
COMPRESSOR |
ELECT BOX |
RACEWAY |
HTR, RACEWAY |
RACEWAY |
EVAPORATOR |
FLUORESCENT |
SOLENOID |
PANEL |
BT30CW-EXPR |
|
26-0983-00 |
|
|
|
|
|
|
|
|
|
BT30CWFMS-2 |
|
00-0430-00 |
|
|
|
|
|
|
|
|
|
BT30FS-4 |
|
00-0051-00 |
00-0071-00 |
00-0062-00 |
00-0061-03 |
00-0061-04 |
00-0061-05 |
00-0050-02 |
|
|
00-0058-01 |
BT50FS-4 |
|
00-0051-00 |
00-0072-00 |
00-0062-00 |
00-0061-02 |
00-0061-04 |
00-0061-05 |
00-0050-02 |
|
|
00-0058-01 |
BT80FS-4 |
00- |
0051-00 |
00-0068-00 |
00-0062-00 |
00-0061-03 |
00-0061-04 |
00-0061-05 |
00-0050-02 |
|
|
00-0058-01 |
BTL30FS-4 |
|
00-0051-00 |
00-0072-00 |
00-0062-00 |
|
00-0061-04 |
00-0061-05 |
00-0050-02 |
|
|
00-0058-01 |
BTQ50FSHD-4 |
|
00-0054-00 |
00-0069-00 |
00-0063-00 |
|
00-0061-04 |
|
00-0050-02 |
|
|
00-0058-01 |
ST30FSBB-4 |
|
00-0051-00 |
00-0071-00 |
00-0062-00 |
00-0061-03 |
00-0061-04 |
00-0061-05 |
00-0050-02 |
|
|
00-0017-11 |
STL30FSBB-4 |
|
00-0051-00 |
00-0072-00 |
00-0062-00 |
|
00-0061-04 |
00-0061-05 |
00-0050-02 |
|
|
00-0017-11 |
T30HSP-4 |
|
00-0051-00 |
00-0072-00 |
00-0062-00 |
|
00-0061-04 |
|
00-0050-02 |
|
|
|
T30LGP-5 |
|
00-0107-00 |
00-0068-00 |
00-0109-00 |
00-0061-01 |
00-0061-04 |
|
00-0050-05 |
00-0067-01 |
|
|
T30LGPE-5 |
|
00-0107-00 |
00-0069-00 |
00-0112-00 |
00-0061-01 |
00-0061-04 |
|
00-0050-05 |
00-0067-04 |
|
|
T30LGPRBR-5 |
|
00-0107-00 |
|
00-0109-00 |
00-0061-01 |
00-0061-04 |
|
00-0050-05 |
00-0067-01 |
00-0060-00 |
|
T30LSP-5 |
|
00-0107-00 |
00-0071-00 |
00-0109-00 |
00-0061-01 |
00-0061-04 |
|
00-0050-05 |
|
|
|
T30LSPHD-5 |
|
00-0107-00 |
00-0072-00 |
00-0109-00 |
00-0061-01 |
00-0061-04 |
|
00-0050-05 |
|
|
|
T50HSQHP-4 |
|
00-0054-00 |
00-0069-00 |
00-0063-00 |
|
00-0061-04 |
|
00-0050-02 |
|
|
|
T50HSQL-4 |
|
00-0051-00 |
00-0072-00 |
00-0062-00 |
|
00-0061-04 |
|
00-0050-02 |
|
|
|
T50LGP-5 |
|
00-0108-00 |
00-0113-00 |
00-0110-00 |
00-0061-02 |
00-0061-04 |
|
00-0050-05 |
00-0067-02 |
|
|
T50LGPE-5 |
|
00-0107-00 |
00-0069-00 |
00-0112-00 |
00-0061-02 |
00-0061-04 |
|
00-0050-05 |
00-0067-04 |
|
|
T50LGPHD-5 |
|
00-0108-00 |
00-0113-00 |
00-0110-00 |
00-0061-02 |
00-0061-04 |
|
00-0050-05 |
00-0067-02 |
|
|
T50LGPR-5 |
|
00-0108-00 |
|
00-0110-00 |
00-0061-02 |
00-0061-04 |
|
00-0050-05 |
00-0067-02 |
00-0060-00 |
|
T50LSP-5 |
|
00-0107-00 |
00-0072-00 |
00-0109-00 |
00-0061-02 |
00-0061-04 |
|
00-0050-05 |
|
|
|
T50LSPR-5 |
|
00-0107-00 |
|
00-0109-00 |
00-0061-02 |
00-0061-04 |
|
00-0050-05 |
|
00-0060-00 |
|
T80LGP-5 |
|
00-0108-00 |
00-0113-00 |
00-0110-00 |
00-0061-03 |
00-0061-04 |
|
00-0050-05 |
00-0067-03 |
|
|
T80LGPE-5 |
|
00-0107-00 |
00-0069-00 |
00-0112-00 |
00-0061-03 |
00-0061-04 |
|
00-0050-05 |
00-0067-04 |
|
|
T80LGPR-5 |
|
00-0108-00 |
|
00-0110-00 |
00-0061-03 |
00-0061-04 |
|
00-0050-05 |
00-0067-03 |
00-0060-00 |
|
T80LSP-5 |
|
00-0107-00 |
00-0068-00 |
00-0109-00 |
00-0061-03 |
00-0061-04 |
|
00-0050-05 |
|
|
|
ULG30BF-5 |
|
00-0107-00 |
00-0069-00 |
00-0112-00 |
00-0061-02 |
00-0061-04 |
|
00-0050-05 |
00-0067-04 |
|
|
ULG30BS-5 |
|
00-0107-00 |
00-0068-00 |
00-0109-00 |
00-0061-01 |
00-0061-04 |
|
00-0050-05 |
00-0067-01 |
|
|
ULG50BC-5 |
|
00-0108-00 |
00-0113-00 |
00-0110-00 |
00-0061-02 |
00-0061-04 |
|
00-0050-05 |
00-0067-02 |
|
|
ULG50BF-5 |
|
00-0107-00 |
00-0069-00 |
00-0112-00 |
00-0061-01 |
00-0061-04 |
|
00-0050-05 |
00-0067-04 |
|
|
ULG50RD-5 |
|
00-0108-00 |
|
00-0110-00 |
00-0061-02 |
00-0061-04 |
|
00-0050-05 |
00-0067-02 |
00-0060-00 |
|
ULG80BC-5 |
|
00-0108-00 |
00-0113-00 |
00-0110-00 |
00-0061-03 |
00-0061-04 |
|
00-0050-05 |
00-0067-03 |
|
|
ULG80BF-5 |
|
00-0107-00 |
00-0069-00 |
00-0112-00 |
00-0061-03 |
00-0061-04 |
|
00-0050-05 |
00-0067-04 |
|
|
ULG80RD-5 |
|
00-0108-00 |
|
00-0110-00 |
00-0061-03 |
00-0061-04 |
|
00-0050-05 |
00-0067-03 |
00-0060-00 |
|
ULS30US-5 |
|
00-0107-00 |
|
00-0109-00 |
00-0061-03 |
00-0061-04 |
|
00-0050-05 |
|
00-0060-00 |
|
REFERENCE DIAGRAM WIRING
LADDER DIAGRAM - 00-0051-00
26 |
WIRING DIAGRAM |
|
|
LADDER DIAGRAM - 00-0054-00
WIRING DIAGRAM |
27 |
|
|
LADDER DIAGRAM - 00-0107-00
28 |
WIRING DIAGRAM |
|
|
LADDER DIAGRAM - 00-0108-00
WIRING DIAGRAM |
29 |
|
|