Keating Of Chicago Top-Side Cooker 028951 User Manual

SERVICE MANUAL

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LEMENT

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1

-800-KEATING

TOP-SIDE

™

COOKER

Keating of Chicago, Inc.

1-800-KEATING

www.keatingofchicago.com

KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL

028951

op Side 0107

T

09/07

TABLE OF CONTENTS

SECTION I INTRODUCTION

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . .1

Standard Accessories . . . . . . . . . . . . . . . . . . . . . . .1

Cooking Head Specifications . . . . . . . . . . . . . . . . . .1

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . .1

SECTION II INSTALLATION

Damage During Shipment . . . . . . . . . . . . . . . . . . . .1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Conditioning the Cooking Head . . . . . . . . . . . . . . . .2

Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . .2

SECTION III OPERATING

Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Cooking Height Adjustment . . . . . . . . . . . . . . . . . . .2

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . .2-3

Cleaning the Cooking Head . . . . . . . . . . . . . . . . . .3

SECTION IV MAINTENANCE

Warranty Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Preventive Maintenance . . . . . . . . . . . . . . . . . . . .3-4

Installing a Cooking Sheet . . . . . . . . . . . . . . . . . . . .4

Handling Cooking Sheets . . . . . . . . . . . . . . . . . . . .4

Leveling of Cooking Head . . . . . . . . . . . . . . . . . .4-5

SECTION V SERVICE DIAGNOSIS

Trouble-Shooting Chart . . . . . . . . . . . . . . . . . . . . . .5

Trouble-Shooting the thermostat . . . . . . . . . . . . . . .6

SECTION VI PARTS LIST

Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Warning and Operating Plates . . . . . . . . . . . . . . . .7

Top-SideTMCooking Head (Exploded View) . . . . . . .7

Top-SideTMCooking Head Parts List . . . . . . . . . . . .8

Control Panel Assembly . . . . . . . . . . . . . . . . . . . . .9

SECTION VII WIRING DIAGRAM

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . .10

i

i NOTICE: This operating, installation, and service manual should be given to the user. The operator of the Top-

WARNING

Do not store flammable

liquids near this or any

other appliance.

WARNING

Improper installation
can cause damage,
injury or death.

WARNING

WARNING

WARNING

Disconnect all power

before servicing.

WARNING

Side Cooker
reachable location near the Top-Side Cooker

i NOTICE: Keating of Chicago, Inc. (manufacturer) reserves the right to change specifications at any time.

™

should be familiar with its functions and operation. This manual must be kept in a prominent, easily

™

.

DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS
OR LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHER APPLIANCE.

IMPROPER INSTALLATION,
ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE,
INJURY OR DEATH. READ THE
INSTALLATION, OPERATING AND
MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING
OR SERVICING THIS EQUIPMENT.

BEFORE OBT

AINING ACCESS TO
TERMINALS, ALL SUPPLY CIRCUITS
MUST BE DISCONNECTED.

ii

I INTRODUCTION

WARNING

GENERAL

Keating Top-Side™Cookers are designed to give
maximum production efficiency, delivering high quality
food products. The following design features are
incorporated into Keating Top-Side™Cookers.

STANDARD
FEATURES

l Stainless steel control panel

l Stainless steel head cover

10 1/2"

(267mm)

®

cooking surface

20"

(508mm)

1

/8'' to 11/2'' (3mm to

4,000

@220V18@220V

4.8

l MIRACLEAN

l Solid State Thermostat

l Adjustable cooking height, from

38mm)

l Locking mechanism for micro-level

STANDARD
ACCESSORIES

l Proprietary USDA and UL listed polymer cooking

sheets (1)

¥

¥

NOTE: Keating of Chicago, Inc. (manufacturer)

reserves the right to change specifications at any time.

COOKING HEAD
SPECIFICATIONS

Each Top-SideTMcooking head is designed to be
connected to a 208, 220 or 240 volt single phase line.

HEIGHT WIDTH DEPTH WATTS AMPS kW

3 5/8"

(92mm)

SAFETY
PRECAUTIONS

THIS SYMBOL WARNS YOU THAT SERIOUS
BURNS OR OTHER INJURIES MAY RESULT IF
SAFETY INSTRUCTIONS ARE NOT FOLLOWED.

l DO NOT SUBMERGE THE TOP-SIDE

™

COOKING

HEAD IN WATER.

l CLEANING CHEMICALS OR UTENSILS USED

FOR CLEANING GRIDDLES WILL DAMAGE OR
DESTROY THE POLYMER COOKING SHEET.

l NEVER USE A WATER JET TO CLEAN.

II INSTALLATION

This Top-Side™Cooker MUST be installed on a Keating
griddle only. Failure to do so voids the warranty.

The Top-Side™Cooker must be installed, inspected,
calibrated and serviced by qualified, certified and/or
licensed service personnel. Contact your dealer for
assistance.

DAMAGE DURING
SHIPMENT

The Top-Side™Cooker has been assembled, tested and
inspected at the factory. Upon arrival, the complete Top­Side™Cooker should be thoroughly checked for any
damage that may have occurred during shipment.

What to do if equipment arrives damaged:

VISIBLE LOSS OR DAMAGE- Be certain to note this on
the freight or express receipt and have it signed by the
delivery person.

STANDARD
TOP-SIDE™
COOKERS

l Sizes: 1 to 6 heads.

l Mounting: Can be mounted to any standard

MIRACLEAN

®

gas or electric 30'' (762mm) deep
griddle (24'' deep plate / 610mm) up to 72" wide (up to
6 heads maximum). Front trough only griddles are
preferred for multiple heads.

l Cooking Surface: 10

1

/2'' (267mm) wide x 20'' (508mm)

deep (per cooking head).

l Number of heads: One head can be used for every 12''

(305mm) of plate width. Each Top-Side™cooking head
will be positioned over a griddle thermost
peak efficiency

l ETL and ETL Sanitation listed.

.

at to ensure

FILE CLAIM FOR DAMAGES IMMEDIATELY­Regardless of extent of damage.

CONCEALED
noticed when the equipment is unp

LOSS OR DAMAGE- If the damage is

acked, notify the
freight company immediately, and file a “concealed
damage claim”. This MUST be done immediately. Be
sure to retain the shipping container for inspection.

Keating does not assume responsibility for loss OR

damage incurred in transit.

INSTALLATION

On new installations, your Top-Side™Cooker has already been
factory installed, tested leveled and inspected. Top-Side
Cookers cannot be mounted onto existing Miraclean®griddles.

1

™

ELECTRICAL

WARNING

WARNING

CAUTION

WARNING

CONNECTION

Each Keating Top-Side™Cooking head is equipped
with a 9' (2.74m) neoprene covered, 12 gauge 4mm(2),
three wire with ground electrical cord. Each cooking

ead is rated 4000W, 18 amps, single phase at 220

h
Volts and is designed to be connected to its own 208­240V single phase electrical supply. For proper
connecting and grounding procedure see local codes,
the National Electrical Code ANSI/NFPA 70 (latest
edition) or Canadian Electrical Code CAN C22.1 (latest
edition) as applicable.

THIS APPLIANCE MUST BE EARTHED.

III OPERATING

Food will cook much faster with a Top-Side™Cooker
than with a griddle alone. Watch food while cooking or
use timers to ensure food will not be overcooked.

OPERATION OF THE TOP-SIDE™COOKER
SHOULD BE LIMITED TO PERSONNEL
THOROUGHLY TRAINED IN OPERATING
PROCEDURES.

COOKING

1. Turn ON/OFF switch to “ON” position.

2. Press and hold the “Push to Set” button on the
thermostat and adjust the knob to the desired
temperature. The new temperature will be entered
after 3 seconds. Red “ELEMENT ON” light will
illuminate when the element is on.

Figure 3-1
Top-SideTMCooker Control Panel

Clockwise movement of the knob will decrease the
spacing; counter clockwise movement will increase the
spacing. Each turn of the adjusting knob represents
1/8'' (approximately 3mm) movement.

Experimentation will give you the best cooking height
for each type of food product. The cooking head should
contact the product firmly to ensure optimum heat
distribution without flattening the product.

SHUTDOWN

Turn ON/OFF switch to “OFF” position.

CLEANING
PROCEDURES

A. Keating Cooking Sheets

l Clean cooking sheets with a damp soft cloth after

each run of product (a Turkish towel works best).

THE COOKING HEAD WILL BE HOT. USE PROPER
CARE WHEN CLEANING THE COOKING SHEETS.

End of day cleaning:

Before the griddle is turned off for the day, the cooking
sheets should be cleaned as described below. Wear
heat resistant gloves for maximum safety during the
entire cleaning procedure.

1. At the end of the day, wipe the cooking sheet in
place with a damp soft cloth. Continue wiping until
the surface of the cooking sheet is free of any
residue.

2. Remove the cooking sheet from the cooking head.
Clean the cooking head and the griddle surfaces.

3. Wash the cooking sheet with a mild detergent in
warm water and dry thoroughly.

4. If needed, after the cleaning is complete, reverse
the cooking sheet and reattach it to the cooking
head.

B. Cooking Sheet Clips

COOKING HEIGHT
ADJUSTMENT

Keating’s Top-Side™Cooker has been designed to
allow you infinite height adjustments from 1/8'' to 11/2 ''
(approximately 3mm to 38mm).
allows fast and precise height adjustment.

An adjusting knob

To remove the stainless steel cooking sheet clips for
cleaning, simply lift them off. They can be cleaned in a
dishwasher

Cooking Head

C.

The MIRACLEAN
proper care, following the procedures below, will last
many years.

1. Scrape MIRACLEAN
with the Keating griddle scraper with Cooking
Sheets removed.

2. Clean and polish surface with certified Keating
Klenzer on a damp soft cotton cloth. Wipe off
excess Klenzer.

2

.

®

surface is very durable and with

®

surface from front to back

BECAUSE OF THE SUPERIOR MIRACLEAN

CAUTION

WARNING

SURFACE, THE ONLY TOOLS YOU WILL EVER NEED
TO CLEAN THE TOP-SIDE™COOKING HEAD ARE A
DAMP SOFT COTTON CLOTH AND A KEATING
SCRAPER.

l NEVER SCRAPE COOKING SHEETS WITH THE

SCRAPER.

l NEVER USE A GRIDDLE STONE, BRICK,

GRIDDLE SCREEN OR HARSH CHEMICALS TO
CLEAN THE MIRACLEAN®SURFACE.

l DAMAGE DONE TO THE MIRACLEAN

®

SURFACE
BY GRIDDLE STONE, BRICK, SCREEN, OR
HARSH CHEMICALS WILL VOID THE WARRANTY.

l THE DAMAGE DONE TO THE MIRACLEAN

SURFACE IS IRREPARABLE.

l NEVER USE ICE TO COOL THE MIRACLEAN

SURFACE AS IT MAY WARP THE MIRACLEAN
SURFACE.

l USE ONLY KEATING SUPPLIED CLEANING

TOOLS AND KLENZER.

l USE ONLY A KEATING STEEL SPATULA.

IV MAINTENANCE

®

WARRANTY REPAIRS

Keating’s warranty begins with the date of installation.
In the event your Keating Top-Side™Cooker needs
repair under warranty other than routine maintenance
or cleaning you are requested to contact KEATING OF
CHICAGO, INC. at 1-800-KEATING before calling a
local service company.

¥

¥

NOTE: The cooking sheets are not covered under

warranty.

PREVENTIVE

®

MAINTENANCE

Preventive maintenance should be done in daily,

®

weekly, monthly and yearly intervals as necessary.

®

Following preventive maintenance procedures will help
keep your Top-Side™Cooker working efficiently. Proper
care and servicing will lead to years of quality
performance.

TIME

FRAME

OPERATOR/OWNER SECTION

Do not hack, chop or hit the surface. You will dent the
steel plate under the trivalent chrome. It is even
possible to hack two nicks close together and actually

®

tear the MIRACLEAN

surface as the chromium will not
stretch. Below is a sketch showing a side view of a
cooking had and how the surface can be damaged.
Proper use of the utensils supplied with your
MIRACLEAN®Griddle will prevent surface damage.

Surface Damage

At Least
Daily

At Least
Weekly*

Monthly* • Verify thermostat settings.

At Least
Yearly*

*High production facilities should be checked more of

Contact the factory or a local service company to perform

• Clean all cooking sheets.

• Clean MIRACLEAN
surface.

• Clean all surfaces of
Top-Side

• Review cooking procedures.

• Check Cooking Sheets
(Replace if necessary).

Thoroughly check and test

•
Top-Side

• Calibrate controls.

maintenance and repairs.

™

Cooker.

QUALIFIED SERVICE

PERSONNEL ONLY

™

Cooker.

®

Griddle

III

III

IV & V

III

IV & V

ten.

Proper care should be taken to fully clean the Top­Side™Cooker on a regular basis. The control panel
should be cleaned of any greasy residue with a damp
cotton cloth. Remove any residue from the ON/OFF
switch and the thermostat. Wipe down the cabinet,
sides and back on a regular basis.

3