Kawasaki VN900 User Manual
Kawasaki Motor Corporation
rvine, CA 92718-2016
I
Accessory Part Installation Instructions
For Model VN900 Classic/LT
Highway Bar: Part No. K32000-044, Chrome
For Model VN900 Custom
Highway Bar: Part No. K32000-045, Chrome
ighway Bar: Part No. K32000-045B, Black
H
Please read these instructions carefully and thoroughly before beginning work.
efore installing accessory, carefully consider whether one possesses the necessary technical skills and workshop tools to com-
B
plete the installation properly. Otherwise, a Kawasaki Motorcycle Retailer will be glad to install this accessory.
PARTS LIST The Highway Bar Kit consists of the components below. Confirm the contents of the box.
No. Parts No. Component Name Qty. Note
1 Highway Bar 1
2 11054-0705 Clamp with Stud 2
(Classic)
3 42-483021-000 Nut , Hex M8-1.25 2
4 34-342621-000 Bushing 2
5 13271-0706 Screw, M8 x 60 2
(Custom)
6 42-483021-000 Nut , Hex M8-1.25 2
7 34-342621-000 Bushing 2
8 13271-0706 Screw, M8 x 60 2
9 50-571246-000 Screw, M10 x 45 1 For Custom only, step 3
10 Loctite®, not pictured 1 Included with Part No. K32000-045B only
PREPARATION
1. Cover front fender to avoid damage.
Kawasaki Motors Corp., USA, 2007 All Rights Reserved
age 1 of 2
P
10-114049-000 / 11/2007 Rev. A 01/08
INSTALLATION PROCEDURE
Install Clamps
ote:Stud of clamp (2) is offset to the inside of downtube
N
when properly installed. Figure 1
sing a supplied M8 x 60 screw (5) and bushing (4)
1.U
install a clamp to the down tube as shown in figure 2.
Repeat on opposite side.
For Model VN900 Classic/LT
On the right side of motorcycle remove the forward bolt
1.
from right floorboard bracket.
Figure 3
2. Carefully position the engine guard between the fender
and frame with the lower mounting tabs in line with the
floorboard bracket
3. Install right side using stock bolt removed in step 1. Do
not tighten. Allow engine guard to rest against covered
fender.
4. Repeat for left side. Do not tighten yet.
For Model VN900 Custom
1. Remove the forward 10 x 30 mm bolts from the left and
right footpeg brackets and carefully position the engine
guard between the fender and frame with the lower mounting tabs in line with the footpeg brackets.
2. Apply a small amount of Loctite® #243 or similar thread
locker and replace the original right side bolt but do not
tighten at this time.
3. On the left side of the motorcycle substitute the original
bolt with the supplied 10 x 45 mm bolt from bag 838 but
first apply a small amount of Loctite® #243 or similar
thread locker to the threads. Do not tighten bolt.
Figure 1
Figure 2
For Model VN900 Classic/LT and VN900 Custom
1. Swing engine guard up and secure top of bar to right
and left clamps using the M8 cap nuts with a small amount
of Loctite® #243 or similar thread locker product applied to
the nut. (3). Adjust clamps if necessary.
Tighten the floorboard or footpeg bolts to 34-37 Nm (25-
2.
Figure 4
28 ft. lb).
3. Tighten the 8 x 60 mm scre
ws on the clamps to 14-19
Nm (10-13 ft-lb) then finally tighten the 8 mm flange nuts to
14-19 Nm (10-13 ft-lb).
CLEANING
Clean the bracket with mild soap and water. Do not use
hard abrasive cleaners.
2007 All Rights Reserved
Kawasaki Motors Corp.,
USA,
Page 2 of 2
Figure 3
Figure 4
10-1
14049-000 / 1
1/2007 Rev
A 01/08
.
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