Kawasaki Ninja 300 ABS 2015 Owner's manual

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Quick Reference Guide
A Table of Contents is included after the Foreword.
SAFETY INFORMATION j
GENERAL INFORMATION j
HOW TO RIDE THE MOTORCYCLE j
MAINTENANCE AND ADJUSTMENT j
APPENDIX j
MAINTENANCE RECORD j
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Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and main­tenance practices.
NOTICE
NOTICE is used to address prac­tices not related to personal in­jury.
DANGER
DANGER indicates a hazardous
situation which, if not avoided,
will result in death or serious in-
jury.
WARNING
WARNING indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
NOTE
NOTE indicates information that may
help or guide you in the operation or service of the vehicle.
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NOTICE
THIS PRODUCT HAS BEEN MANUFACTURED FOR US E IN A REASONABLE AND PRUDENT MANNER BY A QUALIFIED OP­ERATOR AND AS A VEHICLE ONLY.
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Foreword
Congratulations on your purchase of a new Kawasaki motorcycle. Your new mo­torcycle is the product of Kawasaki’s advanced engineering, exhaustive testing, and continuous striving for superior reliability, safety and p e rfo rmance.
Please read this Owner ’s Manual carefully before riding so that you will be thoroughly familiar with the proper operation of your motorcycle’s controls, its fea­tures, capabilities, and limitations. This manual offers many safe riding tips, but its purpose is n ot to provide instruction in all the techniques and skills required to ride a motorcycle safely. Kawasaki strongly recommends that all operators of this vehi­cle enroll in a motorcycle rider training program to attain awareness of the mental and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and maintenance described in this manual. For those who would like more detailed in­formation on their Kawasaki Motorcycle, a Service Manual is available for purchase from any authorized Kawasaki motorcycle dealer. The Service Manual contains de­tailed disassembly and maintenance information. Those who plan to do their own work should, of course, be competent mechanics and possess the special tools described in the Service Manual.
Keep this Owner’s Manual aboard your motorcycle at all times so that you can refer to it whenever you need information.
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This manual should be considered a permanent part of the motorcycle and should
remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our
prior written permission.
This publication includes the latest information available at the time of printing. However, there may be minor differences be twee n the actual product and illustra­tions and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Motorcycle & Engine Company
© 2014 Kawasaki H eavy Industries, Ltd. Apr. 22, 2014. (1)
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(Australian model only)
TAMPERING WITH NOISE CONTROL SYSTEM
PROHIBITED
Owners are warned that the law may prohibit:
(a) The removal or rendering inoperative by any person other than for purposes
of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use; and
(b) The use of the vehicle after such device or element of design has been
removed or rendered inoperative by any person.
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TABLE OF CONTENTS
SAFETY INFORMATION .................... 9
Read Owner’s Manual ..................... 9
Training ............................................ 9
Daily Checks and Periodic
Maintenance ................................. 9
Loading and Accessories
Information.................................... 10
Passenger .................................... 11
Baggage and Luggage ................. 12
Accessories .................................. 12
Other Load.................................... 13
If You are Involved in an A ccident.... 13
Safe Operation ................................. 14
Carbon Monoxide Hazard............. 14
Fueling.......................................... 15
Never Ride with Drugs or Alcohol. 15
Protective Gear and Clothing ....... 15
Safe Riding Techniques................ 16
Additional Con siderations for High
Speed Operation ....................... 18
GENERAL INFORMATION................. 20
Specifications................................... 20
Serial Number Locations.................. 25
Location of Labels ............................ 26
Location of Parts .............................. 36
Meter Instruments ............................ 39
Tachometer................................... 40
Multifunction Meter ....................... 41
Indicator Lights ............................. 47
Warning Indicator Light ................. 48
Keys ................................................. 50
Ignition Switch/Steering Lock ........... 50
Right Handlebar Switches................ 52
Left Handlebar Switches .................. 53
Fuel Tank Cap .................................. 54
Fuel .................................................. 54
Fuel Requirements ....................... 54
Filling the Tank.............................. 58
Side Stand ....................................... 60
Seats................................................ 61
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Helmet Hooks................................... 64
Tying Hooks ..................................... 64
Tool Kit Compartment....................... 65
Event Data Recorder........................ 65
HOW TO RIDE THE MOTORCYCLE .67
Break-In ........................................... 67
Starting the Engine .......................... 68
Jump Starting ................................... 71
Moving Off........................................ 74
Shifting Gears .................................. 74
Braking............................................. 75
Anti-lock Brake System (ABS) ......... 76
Yellow ABS Indicator Light............ 79
Stopping the Engine......................... 79
Stopping the Motorcycle in an
Emergency ................................... 80
Parking............................................. 81
MAINTENANCE AND ADJUSTMENT 83
Daily Checks .................................... 85
Periodic Maintenance....................... 88
Engine Oil ........................................ 93
Coolant............................................. 96
Air Cleaner ....................................... 98
Throttle Control System ................... 102
Idle Speed ........................................ 104
Clutch............................................... 105
Drive Chain ...................................... 107
Brakes.............................................. 111
Brake Light Switches........................ 114
Suspension System ......................... 116
Rear Shock Absorber ................... 116
Setting Table................................. 118
Wheels ............................................. 119
Battery.............................................. 123
Headlight.......................................... 127
Fuses ............................................... 129
General Lubrication.......................... 130
Cleaning Your Motorcycle ................ 131
General Precautions ..................... 131
Washing Your Motorcycle ............. 133
APPENDIX .......................................... 137
Storage ............................................ 137
Troubleshooting Guide..................... 140
Owner Satisfaction ........................... 141
Environmental Protection ................. 143
MAINTENANCE RECORD ................. 144
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SAFETY INFORMATIO N

SAFETY INFORMATION 9
Read Owner’s Manual
Read this Owner’s Manual care­fully before riding so that you will be thoroughly familiar with the proper op­eration of your motorcycle’s controls, its fe atures , capabilities, and limita­tions. This manual offers many safe riding tips, but its purpose is not to pro­vide instruction in all of the techniques and skills required to ride a motorcycle safely.

Training

Kawasaki strongly recommends that all operators of this vehicle complete a suitable motorcycle rider training pro­gram to learn the proper skills and tech­niques necessary for safe m otorcycle operation.

Daily Checks and Periodic Maintenance

It is important to keep your motorcy­cle properly maintained and in safe rid­ing condition. Inspect your motorcy­cle before every ride and carry out all periodic maintenance. See the Daily Checks section and Periodic Mainte­nance section in the MAINTENANCE AND ADJUSTMENT chapter for more information.
WARNING
Failure to perform these checks
or to correct a problem before
operation may result in serious
damage or an accident. Alwa ys
perform daily checks before op-
eration.
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10 SAFETY INFORMATION
To ensure your motorcycle is ser­viced using the latest servicing infor­mation, it is recommended that an authorized Kawasaki Dealer performs the periodic maintenance as directed in the Owner’s Manual.
If you notice any irregular operat­ing condition, have your motorcycle thoroughly checked at an authorized Kawasaki dealer as soon as possible.

Loading and Accessories Information

WARNING
Incorrect loading, improper in­stallation or use of accessories or modification of your motorcy­cle may result in an unsafe riding condition. B efore you ride the motorcycle, make sure it is not overloaded and that you have followed these in structions.
Maximum L oad
Weight of rider, passenger, baggage, and accessories must not exceed 180 kg (397 lb).
With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design or application of accessories. In some cases, improper installation
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SAFETY INFORMATION 11
or use of accessories, or motorcycle modification, will void the motorcycle warranty; can negatively affect perfor­mance, stability and safety; and can even be illegal.
In selecting and using accessories, and in loading the motorcycle, you are personally responsible for your own safety and the safety of othe r persons involved.
NOTE
Kawasaki Parts a nd Accessories
have been specially designed for use on Kawasaki motorcycles. We strongly recommend that all parts and a ccessories you add to your motorcycle be genuine Kawasaki components.
Because a moto rcyc le is sensitive to changes in weight and aerodynamic forces, you must take extreme care in carrying cargo, passengers and/or in
fitting additional accessories. The fol­lowing general guidelines have been prepared to assist you in m aking your determinations.
Passenger
1. Never carry more than one passen­ger.
2. The passenger should only sit on the pillion.
3. Any passenger should be thor­oughly familiar with motorcycle op­eration. The passenger can affect control of the motorcycle by im­proper positioning during cornering and sudden movements. It is im­portant that the passenger sits still while the motorcycle is in motion and not interfere with the operation of the motorcycle. Do not carry ani­mals on your motorcycle.
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12 SAFETY INFORMATION
4. Do not carry passengers unless passenger footpegs are installed. Instruct any passenger before riding to keep his or her feet on the pas­senger footpegs and hold on to the operator or seat strap. Do not carry a passenger unless he or she is tall enough to reach the footpegs with their feet.
Baggage and Luggage
1. All baggage should be carried as low as possible to reduce the effect on the motorcycle’s center of grav­ity. Baggage weight should also be distributed equally on both sides of the motorcycle. Avoid carrying bag­gage that extends beyond the rear of the motorcycle.
2. Baggage should be securely at­tached. Make sure that the baggage
will not move around while you are riding. Recheck baggage security as often as possible (not while the motorcycle is in motion) and adjust as necessary.
3. Do not carry heavy or bulky items on a luggage rack. It is designed for light items, and overloading can affect handling due to changes in weight distribution and aerodynamic forces.
Accessories
1. Do not install accessories or carry baggage that impairs the perfor­mance of the motorcycle. Make sure that you have not adversely affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front fork movement,
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SAFETY INFORM ATION 13
or any other aspects of the motor­cycle’s operation.
2. Weight attached to the handlebar or front fork will increase the mass of the s teering assembly and can re­sult in an unsafe riding condition.
3. Fairings, windshields, backrests, and other large items have the ca­pability of adversely affecting stabil­ity and handling of t he motorcycle, not only due to their weight, but also due to the aerodynamic force acting on these surfaces while the motorcycle is in operation. Poorly designed or installed items can re­sult in an unsafe riding condition.
Other Load
1. This motorcycle is not intended to be equipped with a sidecar or to be
used to tow any trailers or other ve­hicles. Kawasaki does not manu­facture sidecars or trailers for mo­torcycles and cannot predict the ef­fects of such accessories on han­dling or stability, but can only warn thattheeffectscanbeadverseand that Kawasaki cannot assume re­sponsibility for the results of such unintended use of the motorcycle.
2. Furthermore, any adverse effects on motorcycle components caused by the use of such accessories will not be remedied under warranty.

If You are Involved in an Accident

Make sure of your own safety first. Determine the severity of any injuries and call for emergency assistance if needed. Always follow applicable laws
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14 SAFETY INFORMATION
and regulations if any other person, ve­hicle or property is involved.
Do not attempt to continue riding without first evaluating your motorcy­cle’s condition. Inspect for fluid leaks, check critical nuts and bolts, and check the handlebars, control levers, brakes, and wheels for damage and proper function. Ride slowly and cautiously
- your motorcycle may have suffered damage that is not immediately appar­ent. Have your motorcycle thoroughly checked at a Kawasaki dealer as soon as possible.

Safe Operation

The following should be carefully ob­served for safe and effective vehicle operation.
Carbon Monoxide Hazard
DANGER
Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Inhaling carbon monoxide can cause serious brain injury or death. Do not run the engine in en­closed areas. Operate only in a well-ventilated area.
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SAFETY INFORM ATION 15
Fueling
WARNING
Gasoline is extreme ly flammable and can be explosive under cer­tain conditions. To prevent fire or explosion, turn the ignition key off. Do not smoke. Make sure the area is well ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light.
Never Ride with Drugs or Alcohol
Alcohol and drugs impair your judg­ment and reaction time. Never con­sume alcohol or drugs before or w hile riding motorcycles.
Protective Gear and Clothing
Helmet
Kawasaki strongly recommends both the operator and passenger wear a hel­met even if this is not a legal require­ment.
- Make sure that your helmet fits cor-
rectly and is p roperly fastened.
- Choose a motorcycle helmet that
meets the safety standards appli­cable to your country. Ask your motorcycle dealer to advise you if necessary.
Eye Protection
Always use eye protection. If your helmet does not have a visor installed, wear goggles.
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16 SAFETY INFORMATION
Gloves
Wear gloves which have suitable protection for your hands, especially against abrasion .
Clothing
Wear protective clothing.
- Wear bright, highly visible clothing
that allows freedom of movement to suit your riding style.
- Always wear a long- s lee ve d jacket
and long trousers which are abra­sion resistant and keep you warm.
- Avoid wearing clothes which have
loose cuffs or other fastenings which could interfere with the con­trols of your motorcycle.
Boots
Wear proper protective boots that fit properly and do not interfere with gear shifting or braking.
Safe Riding Techniques
Keep Hands on Handlebars
When riding always keep both hands on the handlebars and both feet on the footpegs. Removing your hands from the handlebars or feet from the foot­pegs while riding can be hazardous. If you remove even one hand or foot, you reduce your ability to control the motor­cycle.
Look Over Your Shoulder
Before changing lanes, look over your shoulder to make sure the way is clear. Do not rely so lely on the rear view mirror; you may misjudge a vehi­cle’s distance and speed, or you may not see it at all.
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SAFETY INFORM ATION 17
Accelerate and Brake Smoothly
In general your actions should be smooth as sudden acceleration, brak­ing or turning may cause loss of control, especially when riding in wet conditions or on loose road surfaces, when the ability to maneuver will be reduced.
Select Correct Gear Speeds
When going up steep slopes, shift to a lower gear so that there is power to spare rather than overloading the en­gine.
Use Both Front and Rear Brakes
When applying the brakes, use both the front and rear brakes. Applying only one brake for sudden braking may cause the motorcycle to skid and lose control.
Use Engine Brake
When going down long slopes, help control vehicle speed by closing the
throttle so that the eng ine can act as an auxiliary brake. Use the front and rear brakes for primary braking.
Riding in Wet Conditions
Rely more on the throttle to control vehicle speed and less on the front and rear brakes. The throttle should also be used judiciously to avoid skidding the rear wheel from too rapid acceleration or deceleration.
Braking performance is also reduced in wet conditions. Carefully ride at a slow speed and apply the brakes sev­eral times to help dry and restores them to normal operating performance.
Lubricate the drive chain after wet
-weather riding to prevent rust and cor­rosion.
Ride Prudently
Riding at the proper speed and avoid­ing unnecessarily fast acceleration are important not only for safety and low
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18 SAFETY INFORMATION
fuel consumption but also for long ve­hicle life and quieter operation.
Riding on Rough Roads
Exercise caution, slow down, a nd grip the fuel tank with the knees for better stability.
Acceleration
When quick acceleration is neces­sary to pass another vehicle, shift to a lower gear to obtain the necessary power.
Downshifting
To avoid engine damage and rear
-wheel lock-up do not downshift at high rpm.
Avoid Unnecessary Weaving
Unnecessary weaving jeopardizes the safet y of b oth the rider an d other motorists.
Additional Considerations for High Speed Operation
WARNING
Handling characteristics of a motorcycleathighspeedsmay vary from those you are fam iliar with at legal highway speeds. Do not attempt high speed oper­ation unless you have received sufficient training and have the required skills. Do not operate at high speeds on public roads.
Brakes
The importance of the brakes, es­pecially during high speed operation, cannot be overemphasized. Check to
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SAFETY INFORM ATION 19
see that they are correctly adjusted and functioning properly.
Steering
Looseness in the steering can cause loss of control. Check to see that the handlebar turns freely but has no play.
Tires
High speed operation is hard on tires, and good tires are crucial for safe rid­ing. Examine their overall condition, in­flate them to the proper pressure, and check the wheel balance.
Fuel
Have sufficient fuel for the high fuel consumption during high speed opera­tion.
Engine Oil
To avoid engine seizure and resulting loss of control, make sure that the oil level is at the upper level line.
Coolant
To avoid overheating, check that the coolant level is at the upper level line.
Electrical Equipment
Make sure that the headlight, tail/brake light, turn signals, horn, etc., all work properly.
Miscellaneous
Make sure that all nuts and bolts are tight and that all safety related parts are in good condition.
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20 GENERAL INFORMATION

GENERAL INFORMATION

Specifications

NS
ength
Width
Height
arance
CE
29.0 kW (39
27.0 N·m (
2.4m(94i
2015mm(7
715 mm (2
1110mm(
1405mm(
140 mm (5
173 kg (381 lb, for models equipped with GPS)
(EX300B) 174 kg (3 84 lb)
175 kg (386 lb, for models equipped with GPS)
PERFORMAN
Maximum Horsepower
Maximum Torque
Minimum Turning Radius
DIMENSIO
Overall L
Overall
Overall
Wheelbase
Road Cle
Curb Mass (EX300A) 172 kg (379 lb)
PS) @11 000 r/min (rpm)
2.8 kgf·m, 20 ft·lb) @10 000 r/min (rpm)
n.)
9.33 in.)
8.1 in.)
43.70 in.)
55.31 in.)
.51 in.)
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GENERAL INFORMATION 21
ENGINE
Type DOHC, 2-cylinder, 4-stroke, liquid-cooled
Displacement 296 cm³ (18.1 cu in.)
Bore × Stroke 62.0 × 49.0 mm (2.44 × 1.93 in.)
Compression Ratio 10.6 : 1
Starting System Electric starter
Cylinder Numbering Method Left to right, 1-2
Firing Order 1-2
Fuel System FI (Fuel Injection)
Ignition System Battery and coil (transistorized ignition)
on Timing
Igniti (Electronically advanced)
Spark Plug:
Type
10° BTDC @1 300 r/min (rpm) 31° BTDC @7 000 r/min (rpm)
NGK CR8E
Gap 0.7 0.8 mm (0.028 0.031 in.)
Lubrication System Forced lubrication (wet sump)
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22 GENERAL INFORMATION
Engine Oil: Type API SG, SH, SJ, SL, or SM with JASO MA, MA1 or MA2
Viscosity SAE 10W-40
Capacity 2.4 L (2.5 US qt)
Coolant Capaci ty 1.5 L (1.6 US qt)
TRANSMISSION
Transmission Type 6-speed, constant mesh, return shift
Clutch Type Wet, multi disc
Driving System Chain drive
Primary Reduction Ratio 3.087 (71/23)
Final Reduction Ratio 3.000 (42/14)
Overall Drive Ratio 7.938 (Top gear)
Gear Ratio: 1st 2.714 (38/14)
2nd 1.789 (34/19)
3rd 1.409 (31/22)
4th 1.160 (29/25)
5th 1.000 (27/27)
6th 0.857 (24/28)
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FRAME
Caster 27°
Trail 93 mm (3.7 in.)
Tire Size: Front 110/70-17M/C 54S
(BR) 110/70R17M/C 54H
Rear 140/70-17M/C 66S
(BR) 140/70R17M/C 66H
Rim Size: Front J17M/C × MT2.75
Rear J17M/C × MT4.00
Fuel Tank Capacity 17 L (4.5 US gal)
Brake Fluid: Front DOT3 or 4
Rear DOT4
ELECTRICAL EQUIPMENT
Battery 12 V 8 Ah (10 HR)
Headlight: High Beam 12 V 55 W + 55 W
Low Beam 12 V 55 W
Brake/Tail Light 12 V 21/5 W
GENERAL INFORMATION 23
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24 GENERAL INFORMATION
BR: Brazil model
Specifications are subject to change without notice, and may not apply to every country.
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GENERAL INFORMATION 25

Serial Number Locations

The engine and frame serial numbers are used to register the motorcycle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer when ordering parts. In the event of theft, the investigating authorities will require both numbers as well as the model type and any peculiar features of your machine that can help them identify it.
Engine No.
A. Engine Number
Frame No.
A. Frame Number
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26 GENERAL INFORMATION

Location of Labels

All warning labels which are on your vehicle are repeated here. Read labels on your vehicle and understand them thoroughly. They contain information which is important for your safety and the safety of anyone else who may op­erate your vehicle. Therefore, it is very important tha t all warning labels be on your vehicle in the locations shown. If any label is missing, damaged, or worn, get a replacement from your Kawasaki dealer and install it in the correct posi­tion.
NOTE
The sample warning labels in this
section have part numbers to help
you and your dealer obtain the cor­rect replacement. Refer to the actual vehicle label for
model specific data grayed out in the illustration.
1. Brake Fluid (Front)
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GENERAL INFORMATION 27
2. Brake Fluid (Rear)
3. Battery Poison/Dange r
4. Rear Shock Ab sorber Warning
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28 GENERAL INFORMATION
5. Radiator Cap Danger
6. Important Drive Chain Information
7. Tire and Load Data
*8. Stationary Noise Test Information
**9. Vehicle Emission Control Information
*: Only on Australia model
**: Only on Colombia model
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GENERAL INFORMATION 29
*** 10. Fuel Level
****** 11. Unleaded Gasoline
**** 12. Unleaded Gasoline
***** 13. Helmet Wearing
*** 14. Vacuum Hose Routing Diagram
***: Only on Southeast Asia B1 model
****: Only on Ind ia and Southeast Asia B1
models
*****: Only on Thailand model
******: Only on Southeast Asia B3 model
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30 GENERAL INFORMATION
1)
2)
3)
Page 32
4) 5)
6) except Southeast Asia B3 model
GENERAL INFORMATION 31
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32 GENERAL INFORMATION
6) only on Southeast Asia B3 model
1. Read Owner’s Manual, see page 9
2. Drive chain slack, see page 107
7) except Southeast Asia B3 model
7) only on Southeast Asia B3 model
1. Read Owner’s M an ual, see page 9
2. Maximum load, see page 10
3. Tire pressure, see page 119
4. Front tire size and manu facture, see page 112
5. Rear tire size and manufacture, see page 112
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GENERAL INFORMATION 33
8) only on Australia model
9) only on Colombia model
10) only on Southeast Asia B1 model
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34 GENERAL INFORMATION
11) only on Southeast Asia B3 model
1. Read Owner’s Manual, see page 9
2. Unleaded gasoline, see page 56
12) only on India and Southeast Asia B1 models
13) only on Thailand model
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14) only on Southeast Asia B1 model
GENERAL INFORMATION 35
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36 GENERAL INFORMATION

Location of Parts

1. Rear View Mirrors
2. Clutch Lever
3. Starter Lockout Switch
4. Meter Instruments
5. Brake Fluid Reservoir (Front)
6. Front Brake Lever
7. Throttle Grip
8. Left Handlebar Switches
9. Ignition Switch/Steering Lock
10. Right Handlebar Switches
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GENERAL INFORMATION 37
1. Headlight
2. Turn Signal Light
3. Spark Plugs
4. Fuel Tank
5. Idle Adjusting Screw
6. Battery and Fuse Box
7. Tool Kit
8. Tying Ho oks
9. License Plate Light
10. Front Fork
11. Radi ator
12. Side Stand Switch
13. Shift Pedal
14. Side Stand
15. Swingarm
16. Drive Chain
17. Chain Adjuster
18. Seat Lock
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38 GENERAL INFORMATION
1. Muffler
2. Tail/Brake Light
3. Passenger’s Seat
4. Brake Fluid Reservoir (Rear)
5. Rider’s Seat
6. Air Cleaner
7. Rear Shock Absorber
8. Fuel Tank Cap
9. Coolant Reserve Tank
10. Brake Discs
11. Brake Calipers
12. Rear Brake Light Switch
13. Rear Brake Pedal
14. Oil Level Inspection Window
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Meter Instruments

A. Green Neutral Indicator
Light
B. Red Battery Voltage
Warning Indicator Light
C. Red Oil Pressure Warning
Indicator Light
D. Red Coolant Temperature
Warning Indicator Light
E. Yellow Engine Warning
Indicator Light
F. Yellow ABS Indicator Light
(Only on ABS model)
G. Blue High Beam Indicator
Light
H. Green Right Turn Signal
Indicator Light
I. Green Left Turn Signal
Indicator Light J. Left Button K. Right Button L. Tachometer M. Red Zone N. Multifunction Meter
GENERAL INFORMATION 39
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40 GENERAL INFORMATION
NOTE
For safety, do not operate the instru-
ment buttons while riding the motor­cycle.
Tachometer
The tachometer shows the en­gine speed in revolutions per minute (r/min, rpm). On the righ t side of the tachometer face is a portion called the “red zone.” Engine r/min (rpm) in the red zone is above maximum rec­ommended engine speed and is also above the range for good performance.
NOTICE
Engine r/min (rpm) should not
be allowed to enter the red zone;
operation in the red zone will
overstress the engine and may
cause serious engine damage.
A. Tachometer B. Red Zone
When the ignition switch is turned on, the tachometer needle momentar­ily goes from the minimum to the max­imum, then goes back from the maxi­mum to the minimum reading to check its operation. If the tachometer does not operate correctly, have it checked by an authorized Kawasaki dealer.
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Multifunction Meter
A. Economical Riding
Indicator B. Speedometer C. Clock D. Multifunction Display
-Odometer
- Trip meter A
- Trip meter B
E. Fuel Gauge
When the ignition switch is turned on, all LCD segments are displayed with opening display functions for few seconds, then the multifunction meter turns to operational mode.
GENERAL INFORMATION 41
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42 GENERAL INFORMATION
Speedometer
The speedometer shows the speed
of the vehicle in digital values.
Unit Setting
The unit setting in the meter instru­ment can be changed according to lo­cal regulations. Make sure the unit set­ting is correctly displayed before riding.
A.mphorkm/hDisplay
NOTE
Do not operate the motorcycle with
wrong unit (mph or km/h) of the speedometer.
To change the meter display unit in
the meter instrument as follows:
Push the left button to display the
odometer. Push the right button while pushing
the left button to select the display unit.
km/h ←→mph
Multifunction Display
The following display modes can be
shifted by pushing the left button.
Odometer Trip meter A Trip me-
ter B Odometer...
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GENERAL INFORMATION 43
NOTE
For safety, do not operate the instru-
ment buttons while riding the motor­cycle. The multifunction display is dis-
played in the unit depending on the unit mode setting, refer to the Unit Settingiteminthissection.
Odometer
The odo meter sh ows the total dis­tance in kilometers or miles that the ve­hicle has been ridden. This meter can­not be reset.
A. Odom eter
NOTE
The data is maintained even if the
battery is disconnected. When the figures come to 999999,
they are stopped and locked.
Trip Meter
The trip meters show the distance in kilometers or mile s traveled since they were last reset to zero.
TRIP A: 0.0 9999.9
TRIP B: 0.0 9999.9
A. Trip Meter A
To reset the trip meter, do the follow­ings while the motorcycle is at the stop.
Pushtheleftbuttontodisplaythetrip
meter A or B.
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44 GENERAL INFORMATION
Push the right button and hold it in.
After two seconds, the figure display
turns to 0.0, and then starts counting when the vehicle is operated. The meter counts until it is reset.
NOTE
The data is maintained by the backup
power if the ignition switch is turned off. When the trip meter reaches 9999.9
while running, the meters reset to 0.0 and continues counting. When the battery is disconnected,
the meter display resets to 0.0.
Clock
To adjust hours and minutes, do the followings while the m otorcycle is at a stop.
Turn the ignition switch on.
Pushtheleftbuttontodisplaythe
odometer.
Push the right button for more than
two seconds. Both the hour and minute displays start blinking.
Push the right button. The hour dis-
play only blinks. Push the left button to advance the hours.
Push the right button. The hour dis-
play stops blinking and the minute display starts blinking. Pu sh the left button to advance the minutes.
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GENERAL INFORMATION 45
When the battery is disconnected,
the clock is reset to 1:00 and starts working again when the battery is connected.
Push the right button. Both the hour
and minute displays start blink ing again. Push the left button. The displays
stop blinking and the clock starts working.
NOTE
Pushing the left button momentarily
advances the hour or minute step by step. Pushing and holding the button advances the hour or minute contin­uously. The clock works normally by the
backup power while the ignition switch is turned off.
Economical Riding Indicator
When the operator is driving the mo­torcycle for optimum fue l-efficiency, the economical riding indicator appears on the multifunction meter to indicate fa­vorable fuel consumption. Monitoring the eco nomical rid in g indicator can help the rider maximize fuel efficiency.
A. Economical Riding Indicator
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46 GENERAL INFORMATION
WARNING
Failing to properly observe the road ahead increases the chance of an accident resulting in se­vere injury or death. Do not con­centrate on the economical rid­ing indicator by taking your eyes off the road; observe using pe­ripheral vision.
Fuel Gauge
The fuel in the fuel tank is shown by
the number of segments displayed.
When the fuel tank is full, all the segments are displayed. If the fuel gauge is not correctly displayed, have
the fuel gauge checked by an autho­rized Kawasaki dealer.
As the fuel level in the tank goes down, the segments disappear one by one from F (full) to E (empty).
The bottom segment and fuel symbol blink in the digital meter when approxi­mately 3.5 L (0.9 US gal) of usable fuel remains. Refuel at the earliest opportu­nity if the most bottom segment of the fuel gauge and fuel symbol blink.
When vehicle stands with the side stand, the fuel gauge cannot show the amount of fuel in the fuel tank exactly. Stand upright the vehicle to check the fuel leve l.
Page 48
A. Fuel Symbol ( ) B. Segment (E)
All of the segments and fuel symbol will blink in case of the open or short of the wiring. Have the wiring inspected by an authorized Kawasaki dealer im­mediately.
NOTE
When pushing the left button while
low fuel warning is displayed, the
GENERAL INFORMATION 47
multifunction display modes can be shifted.
Indicator Lights
Green Neutral Indicator Light
N: When the transmission is in neutral, the neutral indicator light goes on.
Yellow ABS Indicator Light (Only
on ABS model)
: The ABS (Anti-lock Brake Sys­tem) indicator light goes on when the ignition switch is turned on and goes off shortly after the motorcycle starts mov­ing. If the ABS is normal, it stays off. If something is wrong with the ABS, this light goes on and stays on. When this light is on, the ABS does not function but if the ABS fails, the conventional brake system will still work normally.
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48 GENERAL INFORMATION
For more detailed informat ion about ABS, see t he Anti-lock Brake S ystem (ABS) section in the HOW TO RIDE THE MOTORCYCLE chapter.
Blue High Beam Indicator Light
: When the headlight is on high beam, the high beam indicator light goes on.
Green Turn Signal Indicator Light
: When the turn signal switch is pushed to the lef t or right, the cor­responding turn signal indicator light blinks.
Warning Indicator Light
Red Battery Voltage Warning
Indicator Light
: The battery voltage warning in­dicator light goes on whenever the bat­tery voltage is less than 11 V or higher than 16 V.
If this light goes on, have the battery checked by an authorized Kawasaki dealer.
Red Oil Pressure Warning
Indicator Light
: The oil pressure warning indica­tor light should go on whenever the ig­nition switch is turned on and go off af­ter starting the engine.
This light goes on whenever the oil
pressure is dangerously low while the
Page 50
GENERAL INFORMATION 49
engine running. Refer to the MAIN­TENANCE AND ADJUSTMENT chap­ter for more deta ile d engine oil informa­tion. If this light goes on, have the en­gine lubrication system checked by an authorized Kawasaki dealer.
Red Coolant Temperature
Warning Indicator Light
: The coolant temperature w arning indicator light goes on whenever the coolant temperature rises to 118°C (245°F) when the motorcycle is in op­eration. If this light goes on, stop the engine and check the coolant level in the reserve tank after the engine cools down, then have the cooling system checked by an authorized Kawasaki dealer.
NOTICE
Do not let the engine continue running when the warning indi­cator light goes on. Prolonged engine operation will result in severe damage from overheat­ing.
Yellow Engine Warning Indicator
Light
: The engine warning indicator light goes on when the ignition switch is turned on and goes off soon after ensuring that its circuit functions prop­erly. This light also goes on or blinking whenever the troubles occur in digital fuel injection (DFI) system.
The b lin kin g of this light indicates th e condition that the engine cannot be started.
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50 GENERAL INFORMATION
Refer to the Stopping the Engine sec­tion in the HOW TO RIDE THE MO­TORCYCLE chapter for more informa­tion. If this light goes on, have the DFI system checked by an authorized Kawasaki dealer.

Keys

This motorcycle h as a combination key, which is used for the ignition switch, steering lock, seat lock, and fuel tank cap.
Blank keys are available at your Kawasaki dealers. Ask your dealer to make any additional spare keys you may need, using your original key as a master.

Ignition Switch/Steering Lock

This is a three-position, key-operated switch. The key can be removed from theswitchwhenitisinthe“OFF”or “LOCK” position.
A. Ignition Switch/Steering Lock B. ON position C. OFF position D. LOCK position
Page 52
GENERAL INFORMATION 51
OFF
ON
LOCK
Engine off. Electrical circuits off.
Engine on. All electrical equipment can be used.
Steering locked. Engine off. Electrical circuits off.
NOTE
The tail, city and license plate lights
are on whenever the ignition key is in the “ON” position. Headlights go on when the starter button is released after starting the engine. To avoid battery discharge, always start the engine immediately after turning the ignition key to “ON.”
Ifyouleavethekeyinthe“ON”po-
sition on for a long time, the battery may become totally discharged.
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52 GENERAL INFORMATION

Right Handlebar Switches

A. Engine Stop Switch B. Starter Button
Engine Stop Switch
In addition to the ignition switch, the
engine stop switch must be in the position for the motorcycle to operate.
Theenginestopswitchisforemer­gency u se. If required, move the switch
to the
position.
NOTE
Although the engine stop switch
stops the engine, it does not turn off all the electrical circuits. Ordinarily, the ignition switch should be used to stop the engine.
Starter Button
The starter button operates the elec­tric starter when the transmission is in neutral.
Refer to the Starting the Engine section in the HOW TO RIDE THE MOTORCYCLE chapter for starting instructions.
Page 54
GENERAL INFORMATION 53

Left Handlebar Switches

A. Dimmer Switch B. Turn Signal Switch C. Horn Button D. Passing Button
Dimmer Switch
High or low beam can be selected with the dimmer switch. When the headlight is on high beam ( high beam indicator light goes on.
), the
High beam.......(
Low beam.......(
)
)
Turn Signal Switch
When the turn signal switch is turned
to the left (
)orright( ), the corresponding turn signals blink on and off.
To stop blinking, push the switch in.
Horn Button
When the horn button is pushed, the
horn sounds.
Passing Button
When the passing button is pushed, the headlight high beam (passing beam) goes on to signal the driver of the vehicle ahead that you are about to pass. The passing light is shut off as soon as the button is released.
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54 GENERAL INFORMATION

Fuel Tank Cap

Pull up the key hole cover.
Insert the ignition key into the fuel
tank cap. Turn the key clockwise while pushing
down the fuel tank cap.
A.KeyHoleCover B. Ignition Key C. Fuel Tank Cap
Open the fuel tank cap.
Fill the fuel.
Push the fuel tank cap down into
place with the key inserted. The key can be removed by turning
counterclockwise to the original po­sition. Close the key hole cover.
NOTE
The fuel tank cap cannot be closed
without the key inserted, and the key cannot be removed unless the cap is locked properly. Do not push on the ke y to close the
cap, or the cap cannot be locked.

Fuel

Fuel Requirements
Your Kawasaki engine is designed to use only unleaded gasoline with a minimum octane rating shown below.
Page 56
GENERAL INFORMATION 55
Neverusegasolinewithanoctanerat­ing lower than the minimum specified by Kawasaki to prevent severe engine damage.
The octane rating of a gasoline is a measure of its resistance to detona­tion or “knocking”. The term commonly used to describe a gasoline’s octane rating is the Research Octane N umber (RON).
NOTICE
Do not use leaded gasoline, as
this will destroy the catalytic
converter.
NOTICE
If engine “knocking” or “ping­ing” occurs, use a different brand of gasoline of a higher octane rating. If this condition is allowed to continue, it can lead to severe engine damage. Gaso­line quality is important. Fuels of low quality or not meeting standard industry specifications may result in unsatisfactory per­formance. Operating problems that result from the use of poor quality or no recommended fuel may not be covered under your warranty.
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56 GENERAL INFORMATION
Fuel Type and Octane Rating
(For Southeast Asia B1 and B3
Specifications)
Use clean, fresh unleaded gasoline with an octane rating equal to or higher than that shown in the table.
Fuel Type
Minimum Octane Rating
Unleaded
Research Octan e Number (RON) 91
Gasoline
NOTICE
Do not use any fuel with an
ethanol in this vehicle. It has
not been tested and certified for
use with such fuels. Damage
to the engine and fuel system,
or engine starting and/or per-
formance problems may result
from the use of improper fuel.
(For Australia, India and Thailand
Specifications)
Use clean, fresh unleaded gasoline with an ethanol volume content not more than 10 % and an octane rating equal to or higher than that shown in the table.
Fuel Type
Ethanol Conten t
Minimum Octane Rating
Unleaded Gasoline
E10 or less
Research Octane Number (RON) 91
Page 58
GENERAL INFORMATION 57
NOTICE
Do not use any fuel that con­tains more ethanol or other oxy­genates than specified for E10 fuel* in t his vehicle. Damage to the engine and fuel system, or engine starting and/or per­formance problems may result from the use of improper fuel.
*E10 means fuel containing up to
10% eth anol.
(For Brazil Specification)
Use clean, fresh unleaded gasoline with an Antiknock Index equal to or higher than that shown in the table.
The Antiknock Index is posted on ser­vice station pumps. The Antiknock In­dex is an average of the Research Oc­tane Number (RON) and the Motor Oc­tane Numb er (MON) a s shown in the table.
Fuel Type Unleaded Gasoline
Ethanol Content
Minimum Octane Rating
E25
Antiknock Index
87
(RON + MON)
2
NOTICE
Do not use any fuel that con­tains more ethanol or other oxy­genates than specified for E25 fuel* in this vehicle. Damage to the engine and fuel system, or engine starting and/or per­formance problems may result from the use of improper fuel.
*E25 means fuel containing up to
25% ethanol.
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58 GENERAL INFORMATION
(For Colombia Sp ecification)
Use clean, fresh unleaded gasoline with an Antiknock Index equal to or higher than that shown in the table.
The Antiknock Index is posted on ser­vice station pumps. The Antiknock In­dex is an average of t he R esearch Oc­tane Number (RON) and the Motor Oc­tane Number (MON) as shown in the table.
Fuel Type
Ethanol Content
Minimum Octane Rating
Unleaded Gasoline
E10 or less
Antiknock Index
87
(RON + MON)
2
NOTICE
Do not use any fuel that con­tains more ethanol or other oxy­genates than specified for E10 fuel* in this vehicle. Damage to the engine and fuel system, or engine starting and/or per­formance problems may result from the use of improper fuel.
*E10 means fuel containing up to
10% ethanol.
Filling the Tank
Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated.
Page 60
A. Tank Cap B. Fuel Tank C. Top Level D. Filler Neck
GENERAL INFORMATION 59
WARNING
Gasoline is extremely fla mmable and can be explosive under cer­tain conditions, creating the po­tential for serious burns. Turn the ignition switch off. Do not smoke. Make sure the area is well v entilated and free from any source of flame or sparks; this includes any appliance with a pi­lot light. Never fill the tank com­pletely to the top. If the tank is filled completely to the top, heat may cause the fuel to expand and overflow through the vents in the tank cap. After refueling, make sure the tank cap is closed securely. If gasoline is spilled on the fuel tank, wipe it off immedi­ately.
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60 GENERAL INFORMATION
NOTICE
Southeast Asia B1 and Thailand models only: Never fill the tank so the fuel level rises into the filler neck. If the tank is overfilled, heat may cause the fuel to expand and flow into the Evaporative Emis­sion Control System resulting in hard starting and engine hesi­tation and non compliance with the emission regulation.
NOTICE
Certain ingredients of in gaso­line may cause paint fading or damage. Be extra careful not to spill gasoline or gasoline oxy­genates blends during refueling.

Side Stand

Themotorcycleisequippedwiththe side stand.
A. Side Stand
NOTE
When using the side stand, turn the
handlebar to the left.
Do not sit on the motorcycle while it is on its side stand. Always kick the stand fully up befor e sitting on the motorcycle.
Page 62
NOTE
The motorcycle is equipped with a
side stand switch. This switch is de­signed so that the engine does not start if the transmission is in gear and the side stand is down .

Seats

Passenger’s Seat Removal
Remove the passenger ’s seat by in-
serting the ignition key into t he seat lock, and turning it clockwise. Pull up the front of seat, and remove
the passenger’s seat by pushing it to the front.
GENERAL INFORMATION 61
A. Ignition Key B. Seat Lock C. Passenger’s Seat
Passenger’s Seat Installation
Install the passanger’s seat in the re-
verse order of removal.
Insert the tabs in rear of the pas-
senger’s seat into the slots of the bracket. Insert the projectio n in front of th e
passenger’s seat into the hole on the frame.
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62 GENERAL INFORMATION
A. Projection B. Slots C. Tabs D. Insert
Push down the front part of the pas-
senger’s seat until the lock clicks. Pull up the front and rear ends of the
passenger’s seat to make sure they are securely locked.
Rider’s Seat Removal
Remove the bolt and collar on the left
and right side covers.
Pull the left and right side covers to
the outside for detaching the projec­tions.
A. Side Cover (Left Side) B. Bolt and Collar C. Projections
Remove the bolts and collars on the
rider’s seat, and pull off the seat to the up and rear.
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GENERAL INFORMATION 63
A. Bolt and Collar (Left Side) B. Rider’s Seat C. Pull Up and Rear
Rider’s Seat Installation
Install the rider’s seat in the reverse
order of removal.
Insert the tabs on the rear of the
rider’s seat into the slots on the frame.
A. Rider’s Seat B. Tabs C. Slots D. Insert
Install the collars and tighten the
bolts. Install the left and right side covers,
collars and tighten the bolts.
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64 GENERAL INFORMATION

Helmet Hooks

Helmets can be secured to the motor­cycle using the he lmet hooks. The hel­met hooks are located under the pas­senger’s seat.
WARNING
Riding with helmets attached to
the hooks could cause an ac-
cident by distracting the oper-
ator or interfering with normal
vehicle operation. Do not ride
the motorcycle with helmets at-
tached to the hooks.
A. Helmet Hooks

Tying Ho oks

When tying up light loads to the seat, use the tying hooks located in front of the rear turn signal lights and rear of the rear footpegs.
Page 66
GENERAL INFORMATION 65
A. Tying Hooks

Tool Kit Compartment

The t ool kit compartment is located
under the passenger’s seat.
The kit contains tools that can be helpful in making roadside repairs, adjustments, and some maintenance procedures explained in this manual. Keep the tool kit in the compartme nt.
A. Tool Kit Compartment B. Tool Kit

Event Data Recorder

In common with many other ve­hicle manufacturers, Kawasaki has equipped this motorcycle with an event data recorder (EDR). The purpose of this device is to record data, only in accident s ituation, that assists with un­derstanding of how a vehicle’s systems were performing during a short period
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66 GENERAL INFORMATION
of time immediately before and during an accident (event).
NOTE
During normal riding data is recorded
but is constantly overwritten and then erased when the ignition is switched off. At no time other than in the event of
an accident is EDR data stored for retrieval. This device does not collect or store
personal data or information (e.g. name, gender, age).
This data can help provide a better understanding for both the rider and the manufacturer of how the vehicle was performing at the time of an acci­dent and of the circumstances in which crashes occur.
TheEDRinthisvehicleisdesignedto record only data that is relevant to the vehicle’s running condition at the time of an accident such information as:
Vehicle speed,
Engine crankshaft rotational speed,
and Throttle opening.
To access information on an EDR, special equipment and access to the EDR is required. Kawasaki will not share EDR information without obtain­ing your consent, unless required by government authorities, or acting pur­suant to lawful authority.
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HOW TO RIDE THE MOTORCYCLE 67

HOW TO RIDE THE MOTORCYCLE

Break-In

The first 1 600 km (1 000 mi) that the motorcycle is ridden is designated as the break-in period. If the motorcycle is not used carefully during this period, you may very well end up with a “bro­ken down” instead of a “broken in” mo­torcycle after a few thousand kilome­ters.
The following rules should be ob­served during the break-in period.
The table shows maximum recom-
mended engine speed during the break-in period.
Distance traveled
0 800 km (0 500 mi)
800 1 600 km (500 1000mi)
Maximum engine speed
4 000 r/min (rpm)
6 000 r/min (rpm)
NOTE
When operating on public roadways,
keep maximum speed under traffic law limits.
Do not start moving or race the en-
gine immediately after starting it, even if the engine is already warm. Run the engine for two or three min­utes at idle speed to give the oil a chancetoworkupintoalltheengine parts.
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68 HOW TO RIDE THE MOTORCYCLE
Do not race the engine while the
transmission is in neutral.
WARNING
New tires are s lip p e ry and may cause loss of control and injury. A break-in period of 160 km (100 miles) is necessary to estab ­lish normal tire traction. During break-in, avoid sudden and max­imum braking and acceleration, and hard cornering.
In addition to the above, at 1 000 km (600 mi) it is extremely important that the owner has the initial mainte­nance service performed by an autho­rized Kawasaki dealer.

Starting the Engine

Check that the engine s to p switch is
in the
A. Engine Stop Switch B. Starter Button
Turn the ignition key to “ON” posit ion .
Make sure the transmission is in neu-
tral.
position.
Page 70
HOW TO RIDE THE MOTORCYCLE 69
when the starter button is pressed if the engine cannot be started. Af­ter righting the motorcycle, first turn the ignition key to “OFF” position and then back to “ON” position before starting the engine.
Without holding the throttle grip, push
the starter button to start the engine.
A. Green Neutral Indicator Light B. Ignition Switch C. ON position
NOTE
The motorcycle is equipped with a
vehicle-down sensor which causes the engine to stop automatically if the motorcycle falls down. The engine
warning indicator light (
) blinks
NOTICE
Do not operate the starter con­tinuously for more than 5 sec­onds, or the starter will overheat and the battery power will drop temporarily. Wait 15 seconds between each operation of the starter to let it cool and the bat­tery power recover.
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70 HOW TO RIDE THE MOTORCYCLE
NOTE
While the engine is cold, the fast idle
system automatically raises the en­gine idling speed. At this time, the engine warning indicator light may go on if you operate the throttle grip un­necessarily. The motorcycle is equipped with a
starter lockout switch. This switch is designed so that the engine does not start if the transmission is in gear and the side stand is down. However, the engine can be started if the clutch lever is pulled and the side stand is fully up.
A. Clutc h Lever B. Starter Lockout Switch
NOTICE
Do not let the engine idle longer than five minutes, or engine overheating and damage may occur.
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HOW TO RIDE THE MOTORCYCLE 71

Jump Starting

If your motorcycle battery is “run down,” it should be rem oved and charged. If this is not practical, a 12 volt booster battery and jumper cables maybeusedtostarttheengine.
DANGER
Battery acid generates hydro­gen gas which is flammable and explosive under certain co n­ditions. It is present within a battery at all times, even in a discharged condition. Keep all flames and sparks (cigarettes) away from the batte ry. Wear eye protection when working with a battery. In the event of battery acid contact with skin, eyes, or clothing, wash the affected ar­eas immediately with water for at least five minutes. Seek medical attention.
Connecting Jumper Cables
Make sure the ignition key is turned
off. Remove the side covers and the
rider’s seat.
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72 HOW TO RIDE THE MOTORCYCLE
Remove the battery cover. Refer to
the Battery section in the MAINTE­NANCE AND ADJUSTMENT chap­ter. Slide the red cap from the positive (+)
terminal. Connect a jumper cable from the
positive (+) terminal of the booster battery to the positive (+) terminal of the motorcycle battery.
NOTICE
Be careful not to contact the jumper cable slip on the positive battery terminal to the frame, or it will cause a short circuit.
A. Motorcycle Batt ery Positive (+) Terminal B. From Booster Battery Positive (+) Terminal C. Rear Footpeg D. From Booster Ba ttery Negative (–)
Terminal
Connect another jumper cable from
the negative (–) terminal of the booster battery to your motorcy­cle rear footpeg or other unpainted metal surface. Do not use the nega­tive (–) terminal of the battery.
Page 74
HOW TO RIDE THE MOTORCYCLE 73
DANGER
Batteries contain sulfuric acid
that can cause burns and pro-
duce hydrogen gas which is
highly explosive. Do not make
this last connection at the fuel
system or battery. Take care not
to touch the positive and nega-
tive cables together, and do not
lean over the battery when mak-
ing this last connection. Do not
connect to a frozen battery. It
could explode. Do not reverse
polarity by connecting positive
(+) to negative (–), or a battery
explosion and serious damage
to the electrical system may oc-
cur.
Follow the standard engine starting
procedure.
NOTICE
Do not operate the starter con­tinuously for more than 5 sec­onds or the starter will overheat and the battery power will drop temporarily. Wait 15 seconds between each operation of the starter to let it cool and the bat­tery power recover.
After the engine has started, discon-
nect the jumper cables. Disconnect the negative (–) cable from the mo­torcycle first. Reinstall the parts removed.
Check the cables are correctly
routed. Refer to the Battery sec ­tion in the MAINTENANCE AND ADJUSTMENT chapter.
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74 HOW TO RIDE THE MOTORCYCLE

Moving Off

Check that the side stand is up.
Pull in the clutch lever.
Shift into 1st gear.
Open the throttle a little, and start to
let out the clutch lever very slowly. As the clutch starts to engage, open
the throttle a little more, giving the en­gine just enough fuel to keep it from stalling.
A. Shift Pedal
NOTE
The motorcycle is equipped with a
side stand sw itch . This switch is de­signed so that the engine does not start if the transmission is in gear and thesidestandisdown.

Shifting Gears

Close the throttle while pulling in the
clutch lever. Shift into the next higher or lower
gear.
Page 76
HOW TO RIDE THE MOTORCYCLE 75
WARNING
Downshifting to a lower gear at
high speed causes engine rpm
to increase excessively, poten-
tially damaging the engine and
it may also cause the rear whe el
to skid and cause an accident.
Downshifting should be done
below 5 000 rpm for each gear.
Open the throttle part way, while re-
leasing the clutch lever.
NOTE
The transmission is equipped with a
positive neutral finder. When the mo­torcycle is standin g still, the transm is­sion cannot be shifted past neutral from 1st gear. To use the positive neutral finder, shift down to 1st gear, then lift up on the shift pedal while
standing still. The transmission will shift only into neutral.

Braking

Close the th rottle completely, leav-
ing the clutch engaged (except when shifting gears) so that the engine will help slow down the motorcycle. Shift down one gear at a time so that
you are in 1st gear when you come to a complete stop. When stopping, always apply both
brakes at the same time. Normally the front brake should be applied a lit­tle more than the rear. Shift down or fully disengage the clutch as neces­sary to keep the engine from stalling. Never lock the brakes, or it will cause
the tires to skid. When turning a cor­ner, it is better not to brake at all. Re­duce your speed before you get into the corner.
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76 HOW TO RIDE THE MOTORCYCLE
Even in motorcycles equipped with
ABS, braking during cornering may cause wheel slip. When turning a corner, it is better to limit braking to the light application of both brakes or not to brake at all. Reduce your speed before you get into the corner. For emergency braking, disregard
downshifting, and concentrate on applying the brakes as hard as pos­sible without skidding.
A. Front Brake Lever
A. Rear Brake Pedal

Anti-lock Brake System (ABS)

(only on ABS model)
ABS is designed to help prevent thewheelsfromlockingupwhenthe brakes are applied hard while running straight. The ABS automatically regu­lates brake force. Intermittently gaining gripping force and braking force helps
Page 78
HOW TO RIDE THE MOTORCYCLE 77
prevent wheel lock-up and allows sta­ble steering control while stopping.
Brake control function is identical to that of a conventional motorcycle. The brake lever is used for the front brake and the brake pedal for the rear brake.
Although the ABS provides stability while stopping by preventing wheel lock-up, remember the following char­acteristics:
To apply the brake effectively, use
the front brake lever and rear brake pedal simultaneously in the same manner as conventional motorcycle brake system. ABS cannot compensate for adverse
road conditions, misjudgment or im­proper application of brakes. You musttakethesamecareaswithmo­torcycles not equipped with ABS. ABS is not designed to shorten the
braking distance. On loose, uneven
or downhill surfaces, the stopping distance of a motorcycle with ABS may be longer than that of an equiv­alent motorcycle without ABS. Use special caution in such areas. ABS will help prevent wheel lock-up
when braking in a straight line, but it cannot control wheel slip which may be caused by braking during corner­ing. When turning a corner, it is bet­ter to limit braking to the light appli­cation of both brakes or not to brake at all. Reduce your speed before you get into the corner. Same as conventional brake system,
an excessive sudden braking may cause wheel lock up that makes it harder to control a motorcycle. During braking, ABS will not prevent
the rear wheel lifting.
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78 HOW TO RIDE THE MOTORCYCLE
WARNING
ABS cannot protect the rider from all possible hazards and is not a substitute for safe rid­ing practices. Be aware of how the ABS system operates and its limitations. It is the rider’s responsibility to ride at appro­priate speeds and manner for weather, road surface and traffic conditions.
The computers integrated in the ABS
compare vehicle speed with wheel speed. Since non-recommended tires can affect wheel speed, they may confuse the computers, which can extend braking distance.
WARNING
Use of non-recommended tires may cause malfunctioning of ABS and can lead to extended braking distance. The rider could have an accident as a re­sult. Always use recommended standard tires for this motorcy­cle.
NOTE
ABS indicator light may c ome on un-
der motorcycle riding co n dition . (ex. The front or rear wheel races.) In this case, first turn the ignition switch to “OFF,” and then back to “ON,” and run the motorcycle at the speed of approx. 10 km/h (6 mph) or above. ABS indicator light goes off by this operation, but if it remains lit, you should have the ABS checked by an authorized Kawasaki dealer.
Page 80
HOW TO RIDE THE MOTORCYCLE 79
When the ABS is functioning, you
may feel a pulsing in the brake lever or pedal. This is normal. You need not suspend applying brakes. ABS does not function at speeds of
approx. 10 km/h (6 mph) or below. ABS does not function if the battery
is discharged.
Yellow ABS Indicator Light
Normally the ABS indicator light goes on when the ignition switch is turned on and goes off shortly after the motorcy­cle starts moving.
If this light shows any of the follow­ing, a fault or faults may have occurred in the ABS. You should have the ABS checked by an authorized Kawasaki dealer.
The light does not come on when the
ignition switch is turned on.
The ligh t remains lit after the motor-
cycle starts moving. The light come s on and remains lit
after the motorcycle starts moving.
Remember that the ABS does not function when this light is on , but if the ABS fails, the conventional brake sys­tem still wo rks normally.

Stopping the Engine

Close the thro ttle completely.
Shift the transmission into neutral.
Turn the ignition key to “OFF” posi-
tion. Support the motorcycle on a firm,
level surface with the side stand. Lock the steering.
NOTE
Themotorcycleisequippedwitha
vehicle-down sensor which causes
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80 HOW TO RIDE THE MOTORCYCLE
the engine to stop automatically if the motorcycle falls down. The engine
warning indicator light ( when the starter button is pressed if the engine cannot be started. Af­ter righting the motorcycle, first turn the ignition key to “OFF” position and then back to “ON” position before starting the engine.
) blinks

Stopping the Motorcycle in an Emergency

Your Kawasaki Motorcy cle has been designed and manufactured to pro­vide you optimum safety and conve­nience. However, in order to fully ben­efit from Kawasaki’s safety engineering and craftsmanship, it is essential that you, the owner and operator, properly maintain your motorcycle and become
thoroughly familiar with its op eration . Improper maintenance can create a dangerous situation known as throt­tlefailure. Twoofthemostcommon causes of throttle failure are:
1. An improperly serviced or clogged air cleaner may allow dirt and dust to enter the throttle body and stick the throttle open.
2. During removal of the air cleaner, dirt is allowed to enter and jam the fuel injection system.
In an emergency situation such as throttle failure, your vehicle may be stopped by applying the brakes and disengaging the clutch. Once this stopping procedure is initiated, the en­gine stop switch may be used to s top the engine. If the engine stop switch is used, turn off the ignition switch after stopping the motorcycle.
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HOW TO RIDE THE MOTORCYCLE 81

Parking

WARNING
Operating or parking the vehi­cle near flammable materials can cause a fire, and can result in property damage or severe per­sonal injury. Do not idle or park your vehicle in an area where tall or dry veg­etation, or other flammable ma­terials could come into contact with the muffler or exhaust pipe.
WARNING
The engine and exhaust system get extremely hot during normal operation and can cause serious burns. Never touch a hot engine, ex­haust pipe, or muffler during op­eration or after stopping the en­gine.
Shift the transmission into neutral
and turn the ignition key to “OFF” position. Support the motorcycle on a firm,
level surface with the side stand.
NOTICE
Do not park on a soft or steeply inclined surface, or the motorcy­cle may fall over.
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82 HOW TO RIDE THE MOTORCYCLE
Ifparkinginsideagarageorother
structure, be sure it is well ventilated and the motorcycle is not close to any source of flame or sparks; this includes any appliance with a pilot light.
WARNING
Gasoline is extremely flammable
and can be explosive under cer-
tain conditions, creating the po-
tential for serious burns. Turn
the ignition switch off. Do not
smoke. Make sure the area is
well ventilated and free from any
source of flame or sparks; this
includes any appliance w ith a pi-
lot light.
Lock the steering to help prevent
theft.
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MAINTENANCE AND ADJUSTMENT 83

MAINTENANCE AND ADJUSTMENT

The maintenance and adjustments outlined in this chapter must be carried out in accordance with the Daily Checks and Periodic Maintenance to keep the motorcy­cle in good running condition and to reduce air pollution.The initial maintenance
is vitally important and must not be neglected.
WARNING
Failure to perform these checks or to correct a problem before opera-
tion may result in serious damage or an accident. Always perform daily
checks before operation.
With a basic knowledge of mechanics and the proper use of tools, you should be able to carry out many of the maintenance items described in this chapter. If you lack proper experience or doubt your ability, all adjustments, maintenance, and repair work should be completed by a qualified technicia n.
Please note that Kawasa ki cannot assume any responsibility for damage result­ing from incorrect or improper adjustment made by the owne r.
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84 MAINTENANCE AND AD JUST MENT
DANGER
Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Inhaling carbon monoxide can cause serious brain injury or death. DO NOT run the engine in enclosed areas. Operate only in a well-ventilated area.
WARNING
The cooling fan spins at high speed and can cause serious injuries. Keep your hands and clothing away from the cooling fan blades at all times.
NOTE
If a torque wrench is not available, the maintenance items which require a specific
torque value should be serviced by an authorized Kawasaki dealer.
Page 86
MAINTENANCE AND ADJUSTMENT 85

Daily Checks

Check the following items each day before you ride. The time required is minimal, and habitual performance of these checks will help ensure you a safe, reliable ride.
If any irregularities are found during these checks, refer to the MAINTENANCE AND ADJUSTMENT chapter or see your dealer for the action required to return the motorcycle to a safe operating condition.
Operation
Fuel
Adequate supply in tank, no leaks
Engine Oil
Oil level between level lines 93
Tires
Air pressure (when cold), install the air valve cap 119
Tire wear 120
Drive Chain
Slack 107
See Page
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86 MAINTENANCE AND AD JUST MENT
Operation
Lubricate if dry 107
Bolts, nuts and fasteners
Check for loose and/or missing bolts, nuts and fasteners
Steering
Action smooth but not loose from lock to lock
No binding of control cables
Brakes
Brake pad wear 113
Brake fluid level 112
No brake fluid leakage
Throttle
Throttle grip play 102
Clutch
Clutch lever play 106
Clutch lever operates smoothly
See Page
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MAINTENANCE AND ADJUSTMENT 87
Operation
Coolant
No coolant leakage
Coolant level between le vel lines (when engine is cold) 96
Electrical equipment
All lights (head, tail/brake, turn signal, warning/indicator) and horn work
Engine stop switch
Stops engine
Side stand
Return to its fully up position by spring tension
Return spring not weak or not damaged
Rear view mirrors
Rear view sight
See Page
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88 MAINTENANCE AND AD JUST MENT

Periodic Maintenance

*A: Service at number of years shown or indicated odometer reading intervals,
whichever comes first.
*B: For higher odometer readings, repeat at the frequency interval es tablished here.
*C: Service more frequently when operating in severe conditions: dusty, wet, muddy,
high speed, or frequent starting/stopping.
*D: Southeast Asia B1 and Thailand models only
Inspection
:
Change or
:
Lubrication
:
Replace
Dealer Inspection
:
Dealer Ch
:
Dealer Lubrication
:
ange or Replace
Page 90
Items
MAINTENANCE AND ADJUSTMENT 89
Odometer Reading (*B)
year (*A)
×1000km(×1000mile)
1
(0.6)6(3.8)12(7.6)18(11.4)24(15.2)
See Page
Air cleaner element (*C)
:2
98
Idle speed 104
Throttle control system (play, smooth return, no drag)
Engine vacuum synchronization
Fuel system
Fuel hose
Evaporative emission control system (*D)
Coolant level
Cooling system
:1
:1
:5
:1
102
96
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90 MAINTENANCE AND AD JUST MENT
Items
Odometer Reading (*B)
year
(*A)
×1000km(×1000mile)
1
(0.6)6(3.8)12(7.6)18(11.4)24(15.2)
See Page
Coolant, water hoses and O-rings
Valve clearance
Air suction system
Clutch operation (play, engagement, disengagement)
Engine oil a
Tire air pressure
Wheels and tires
Wheel bearing damage
Drivechainl
nd Oil filter (*C)
ubrication condition (*C)
:3
:1
:1
:1
:1
: every 36 000 km
(22 500 mile)
: every 600 km (400 mile)
105
94
119
120
107
Page 92
Items
MAINTENANCE AND ADJUSTMENT 91
Odometer Reading (*B)
year (*A)
×1000km(×1000mile)
1
(0.6)6(3.8)12(7.6)18(11.4)24(15.2)
See Page
Drive chain slack (*C)
Drive chain wear (*C)
Drive chain guide wear
Brake system
Brake fluid level
Brake fluid (front and rear)
Brake hose
Rubber parts of brake master cylinder and caliper
Brake pad wear (*C)
:1
:0.5
:2
:4
:4
: every 1 000 km
(600 mile)
: e very 48 000 km
(30 000 mile)
107
112
113
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92 MAINTENANCE AND AD JUST MENT
Odometer Reading (*B)
year
(*A)
Items
Brake light switch operation 114
×1000km(×1000mile)
1
(0.6)6(3.8)12(7.6)18(11.4)24(15.2)
See Page
Suspension system
Lubrication of rear suspension
Steering play
Steering stem bearings
Electrical system
Spark plugs
Chassis parts
Condition of bolts, nuts and fasteners
:1
:1
:2
:1
:1
Page 94

Engine Oil

Oil Level Inspection
If the engine is cold, start the engine
and run it for several minutes at idle speed. Stop the engine, then wait several
minutes until th e oil settles.
NOTICE
Racing the engine before the oil
reaches every part can cause en-
gine seizure.
Check the engine oil level through
the oil level inspection window. With the motorcycle held level, the oil level should come up between the upper and lower level lines next to the oil level inspection window.
MAINTENANCE AND ADJUSTMENT 93
A. Oil Level Inspection Window B. Oil Filler Cap C. Upper Level Line D. Lower Level Line
If the oil level is too high, remove the
excess oil through the oil filler open­ing using a syringe or some other suitable device. If the oil leve l is too low, ad d oil t o
reach the correct level. Use the same type and brand of oil that is already in the engine.
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94 MAINTENANCE AND AD JUST MENT
Oil and/or Oil Filter Change
The oil change and oil filter replace-
ment should be done by an autho­rized Kawasaki dealer.
WARNING
Engine oil is a toxic substance. Dispose of used oil properly. Contact your local authorities for approved disposal methods or possible recycling.
A. Engine Oil D rain Bolt
Tightening Torque
Engine O
il Drain Bolt:
30 N·m (3
.1 kgf·m, 22 ft·lb)
Page 96
A. Oil Filter
Tightening Torque
er:
Oil Filt
17.5 N·m
Recommended En gin e Oil
Typ e:
Viscosity:
(1.78 kgf·m, 12.9 ft·lb)
API SG, SH, SJ, SL, or SM with JASO MA, MA1 or MA2
SAE 10W-40
MAINTENANCE AND ADJUSTMENT 95
NOTE
Do not add any chemical additive to
the oil. Oils fulfilling the above re­quirements are fully formulated and provide adequate lubrication for both the engine and the clutch.
Engine Oil Capacity
Capacity: 2.0 L (2.1 US qt)
[when filter is not removed]
2.2 L (2.3 US qt)
[when f ilter i s removed]
Although 10W-40 engine oil is the recommended oil for most condi­tions, the oil viscosity may need to be changed to accommodate atmo­spheric conditions in your riding area.
Page 97
96 MAINTENANCE AND AD JUST MENT

Coolant

Coolant Level Inspection
Position the motorcycle so that it is
perpendicular to the ground. Check the coolant level through the
coolant level gauge on the reserve tank located to the right of the front fork. The coolant level should be be­tween the F (Full) and L (Low) level lines.
A. F (Full) Level Line B. L (Low) Level Line C. Reserve Tank
NOTE
Check the level when the engine is
cold (room or atmospheric tempera­ture).
If the amount of coolant is insuffi-
cient, add coolant into the reserve tank.
Page 98
MAINTENANCE AND ADJUSTMENT 97
Coolant Filling
Remove the cap from the res erve
tank and add coolant through the filler opening to the F (Full) level line.
A. Reserve Tank Cap
NOTE
In an emergency you can add wa-
ter alone to the coolant reserve tank,
however it must be returned to the correct mixture ratio by the addition of antifreeze concentrate as soon as possible.
NOTICE
If coolant must be added of-
ten, or the reserve tank com-
pletely runs dry, there is proba-
bly leakage in the system. Have
the cooling system inspected
by your authorized Kawasaki
dealer.
Install the reserve tank cap.
Coolant Change
Have the coolant changed by an au­thorized Kawasaki dealer.
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98 MAINTENANCE AND AD JUST MENT
Coolant Requirement
WARNING
Coolant containing corrosion in­hibitors for alminum engines and radiators include harm­ful chemicals for human body. Drinking coolant can result in serious injury or death. Use coolant in accordance with the instructions of the manufacturer.
Use a permanent type of antifreeze (soft water and ethylene glycol plus cor­rosion and rust inhibitor chemicals for aluminum engines and radiators) in the cooling system. On t he mixture ratio of coolant, choose the suitable one re­ferring to the relation betwee n freezing point and strength directed on the con­tainer.
NOTICE
Ifhardwaterisusedinthesys­tem, it causes scale accumula­tion in the water passages, and considerably reduces the effi­ciency of the cooling system.
NOTE
A permanent type of antifreeze is in-
stalled in the cooling syste m when shipped. It is mixed at 50% and has the freezing point of –35°C (–31°F).

Air Cleaner

Element Removal
Remove the right side cover.
Unscrew the air cleaner element cap
mounting screws, then remove the air cleaner element cap.
Page 100
MAINTENANCE AND ADJUSTMENT 99
A. Air Cleaner Element Cap B. Mounting Screws
Pull out the air cleaner element from
the air cleaner housing.
A. Element
Remove the element from the frame.
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