Kawasaki Ninja 250 R 2008 Owner's manual

Kawasaki
Motorcycle Motocyclette Motorrad
Ninja 250R
ЕХ250К
KAWASAKI HEAVY INDUSTRIES,LTD.
Consumer Products & Machinery Company
Part No. 999761417
Printed in Thailand
Motorcycle
Owner's Manual
ENGLISH
Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and main­tenance practices.
NOTE
О This note symbol indicates points of
particular interest for more efficient and convenient operation.
This warning symbol identifies
special instructions or proce­dures which, if not correctly fol­lowed, could result in personal
injury, or loss of life.
CAUTION
This caution symbol identifies
special instructions or proce­dures which, if not strictly ob­served, could result in damage to or destruction of equipment.
NOTICE
THIS PRODUCT HAS BEEN MANUFACTURED FOR USE IN A REASONABLE AND PRUDENT MANNER BY A QUALIFIED OP­ERATOR AND AS A VEHICLE ONLY.
(Australian model only)
TAMPERING WITH NOISE CONTROL SYSTEM
PROHIBITED
Owners are warned that the law may prohibit:
(a) The removal or rendering inoperative by any person other than for purposes
of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use; and
(b) the use of the vehicle after such device or element of design has been re-
moved or rendered inoperative by any person.
FOREWORD
Congratulations on your purchase of a new Kawasaki motorcycle. Your new mo­torcycle is the product of Kawasaki's advanced engineering, exhaustive testing, and continuous striving for superior reliability, safety and performance.
This manual should be considered a permanent part of the motorcycle and should
remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our
prior written permission.
Please read this Owner's Manual carefully before riding so that you will be thoroughly familiar with the proper operation of your motorcycle's controls, its fea­tures, capabilities, and limitations. This manual offers many safe riding tips, but its
purpose is not to provide instruction in all the techniques and skills required to ride a motorcycle safely. Kawasaki strongly recommends that all operators of this vehi­cle enroll in a motorcycle rider training program to attain awareness of the mental and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and
maintenance described in this manual. For those who would like more detailed in­formation on their Kawasaki Motorcycle, a Service Manual is available for purchase from any authorized Kawasaki motorcycle dealer. The Service Manual contains de­tailed disassembly and maintenance information. Those who plan to do their own work should, of course, be competent mechanics and possess the special tools
described in the Service Manual.
Keep this Owner's Manual aboard your motorcycle at all times so that you can
refer to it whenever you need information.
This publication includes the latest information available at the time of printing.
However, there may be minor differences between the actual product and illustra-
tions and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Consumer Products & Machinery Company
©2008 Kawasaki Heavy Industries, Ltd.
Jan. 2008. (1). (CR, CR, Ke)
TABLE OF CONTENTS
SPECIFICATIONS 10 LOCATION OF PARTS 14 LOADING INFORMATION 17 GENERAL INFORMATION 20
Meter Instruments 20
Speedometer and Tachometer 21 Coolant Temperature Gauge 21 Warning/Indicator Lights 21
Key 23
Ignition Switch/Steering Lock 23 Right Handlebar Switches 25
Engine Stop Switch: 25 Starter Button: 26
Left Handlebar Switches 26
Dimmer Switch: 26 Turn Signal Switch: 27
Horn Button: 27 Fuel Tank Cap 28 Fuel Tank 29
Fuel Requirement: 30
Stand 31 Seats 32 Helmet Hooks 35 Tool Kit 36 Tying Hooks 37
BREAK-IN 38 HOW TO RIDE THE MOTORCYCLE . 40
Starting the Engine 40 Jump Starting 42
Moving Off 44 Shifting Gears 45 Braking 46 Stopping the Engine 48 Stopping the Motorcycle in an
Emergency 48 Parking 49 Catalytic Converter 51
SAFE OPERATION 53
Safe Riding Technique 53 Daily Safety Checks 55
Additional Considerations for High
Speed Operation 57
MAINTENANCE AND ADJUSTMENT 59
Periodic Maintenance Chart 60 Engine Oil 69 Cooling System 75 Spark Plugs 81 Kawasaki Clean Air System 82 Valve Clearance 83 Air Cleaner 83 Throttle Control System 87
Engine Vacuum Synchronization 90 Idle Speed 91 Clutch 92
Drive Chain 94 Brakes 102 Brake Light Switches 107 Front Fork 109 Rear Shock Absorbers 110 Wheels 111 Battery 117 Headlight Beam 123
Fuses 125
Cleaning Your Motorcycle 126
STORAGE... 132 ENVIRONMENTAL PROTECTION 135 LOCATION OF LABELS 136 LABEL INFORMATION 138
10 SPECIFICATIONS
SPECIFICATIONS
PERFORMANCE
Maximum Horsepower 24 kW (33 PS) @11 000 r/min (rpm)
Maximum Torque 22.0 N-m (2.2 kgf-m, 16.2 ft-lb) @8 200 r/min (rpm) Minimum Turning Radius 2.7 m (106.3 in.)
DIMENSIONS
Overall Length 2 085 mm (82.09 in.) Overall Width 715 mm (28.15 in.) Overall Height 1 115 mm (43.90 in.) Wheelbase 1 400 mm (55.12 in.)
Road Clearance 130 mm (5.19 in.) Dry Weight 152 kg (335 lb) Curb Mass 169 kg (373 lb)
ENGINE
Type DOHC, 2-cylinder, 4-stroke, liquid-cooled
Displacement 249 cm3 (15.2 cu in.)
SPECIFICATIONS 11
Bore x Stroke 62.0 x 41.2 mm (2.44 * 1.62 in.)
Compression Ratio 11.6:1 Starting System Electric starter Cylinder Numbering Method Left to right, 1-2 Firing Order 1-2 Carburetion System Fl (Fuel Injection) Ignition System Battery and coil (transistorized ignition)
Ignition Timing 10° BTDC @1 300 r/min (rpm) ~
(Electronically advanced) 38° BTDC @6 000 r/min (rpm)
Spark Plugs NGK CR8E Lubrication System Forced lubrication (wet sump) Engine Oil Type : API SE, SF or SG
API SH, SJ or SL with JASO MA SAE 10W-40
Capacity: 1.7 L (1.8 US qt)
Coolant Capacity 1.5 L (1.6 US qt)
12 SPECIFICATIONS
SPECIFICATIONS 13
TRANSMISSION
Transmission Type
Clutch Type Driving System Primary Reduction Ratio
Final Reduction Ratio
Overall Drive Ratio
Gear Ratio
FRAME
Castor Trail Tire Size:
1st 2nd 3rd 4th
5th
6th
Front
6-speed, return shift Wet, multi disc Chain drive
3.087 (71/23)
3.071 (43/14)
8.466 (Top gear)
2.600 (39/15)
1.789(34/19)
1.409(31/22)
1.160(29/25)
1.000(27/27)
0.893 (25/28)
26°
82
mm (3.2
110/70-17M/C(54S)
in.)
Rim Size:
Fuel Tank Capacity
ELECTRICAL EQUIPMENT
Battery Headlight
Tail/Brake Light
Rear
Front Rear
130/70-17M/C(62S)
17 x 2.75 17 x 3.50
17.8 L (4.7 US
12
V 8 Ah
High beam 12 V 55 Wx 2 Low beam 12 V 55 W
12 V 5/21
gal)
W
CAUTION
The tail light uses a vibration resistant bulb. Replacement of the tail light
bulb with a non-vibration resistant bulb may result in premature bulb fail­ure. Use only the recommended bulb (Kawasaki part number 92069-0032)
or equivalent.
Specifications subject to change without notice, and may not apply to every country.
14 LOCATION OF PARTS
LOCATION OF PARTS 15
LOCATION OF PARTS
TD011418 G
1. Clutch Lever
2. Left Handlebar Switches
3. Starter Lockout Switch
4. Meter Instruments
5. Brake Fluid Reservoir (Front)
TD01140B G
6. Right Handlebar Switches
7. Front Brake Lever
8. Ignition Switch/Steering Lock
9. Throttle Grip
10. Front Fork
11. Headlight
12. Turn Signal Light
13. Spark Plugs
14. Idle Adjusting Screw
15. Battery
16. Seat Lock
17. Tool Kit
18. Tying Hooks
19. Wheel
20. Radiator
21. Shift Pedal
22. Side Stand Switch
23. Side Stand
24. Drive Chain
16 LOCATION OF PARTS
LOADING INFORMATION 17
LOADING INFORMATION
25. License Plate Light
26. Tail/Brake Light
27. Passenger's Seat
28. Fuse Box
29. Rider's Seat
30. Air Cleaner
31. Fuel Tank
32. Fuel Tank Cap
33. Radiator Cap
34. Muffler
35. Brake Caliper
TD01142B G
36. Brake Disc
37. Brake Fluid Reservoir (Rear)
38. Rear Brake Light Switch
39. Rear Shock Absorber
40. Rear Brake Pedal
41. Oil
Level Gauge
42. Coolant Reserve Tank
WARNING
Incorrect loading, improper in­stallation or use of accessories, or modification of your motorcy­cle may result in an unsafe rid­ing condition. Before you ride the motorcycle, make sure that the motorcycle is not overloaded and that you have followed these instructions.
With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design or application of accessories. In some cases, improper installation or use of accessories, or motorcycle modification, will void the motorcycle
warranty, can negatively affect per­formance, and can even be illegal. In selecting and using accessories, and in loading the motorcycle, you are personally responsible for your own safety and the safety of other persons involved.
NOTE
О Kawasaki Parts and Accessories
have been specially designed for use on Kawasaki motorcycles. We strongly recommend that all parts and accessories you add to your motorcycle be genuine Kawasaki components.
Because a motorcycle is sensitive to changes in weight and aerodynamic forces, you must take extreme care
18 LOADING INFORMATION
in carrying cargo, passengers and/or in the fitting of additional accessories. The following general guidelines have
been prepared to assist you in making
your determinations.
1. Any passenger should be thor­oughly familiar with motorcycle op-
eration. The passenger can affect control of the motorcycle by im­proper positioning during cornering and sudden movements. It is impor­tant that the passenger sit still while the motorcycle is in motion and not
interfere with the operation of the
motorcycle. Do not carry animals
on your motorcycle.
2. You should instruct any passenger before riding to keep his feet on the
passenger footpegs and hold on to the operator, seat strap or grab rail.
Do not carry a passenger unless he
or she is tall enough to reach the footpegs and footpegs are provided.
3. All baggage should be carried as low as possible to reduce the effect on the motorcycle center of gravity. Baggage weight should also be dis­tributed equally on both sides of the
motorcycle. Avoid carrying baggage
that extends beyond the rear of the
motorcycle.
4. Baggage should be securely at­tached. Make sure that the baggage will not move around while you are
riding. Recheck baggage security as often as possible (not while the motorcycle is in motion) and adjust as necessary.
5. Do not carry heavy or bulky items on a luggage rack. They are designed
for light items, and overloading can
affect handling due to changes in
weight distribution and aerodynamic
forces.
6. Do not install accessories or carry baggage that impairs the perfor­mance of the motorcycle. Make sure that you have not adversely affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation,
wheel travel, front fork movement,
or any other aspect of the motorcy­cle's operation.
7. Weight attached to the handlebar or front fork will increase the mass of the steering assembly and can re­sult in an unsafe riding condition.
8. Fairings, windshields, backrests, and other large items have the ca­pability of adversely affecting stabil­ity and handling of the motorcycle, not only because of their weight, but also due to the aerodynamic forces acting on these surfaces while the motorcycle is in operation. Poorly
LOADING INFORMATION 19
designed or installed items can re-
sult in an unsafe riding condition.
9. This motorcycle was not intended to be equipped with a sidecar or to
be used to tow any trailer or other vehicle. Kawasaki does not manu­facture sidecars or trailers for mo­torcycles and cannot predict the ef­fects of such accessories on han­dling or stability, but can only warn that the effects can be adverse and that Kawasaki cannot assume re­sponsibility for the results of such
unintended use of the motorcycle. Furthermore, any adverse effects on motorcycle components caused by
the use of such accessories will not
be remedied under warranty.
Maximum Load
Weight of rider, passenger, baggage, and accessories must not exceed 170 kg (375 lb).
20 GENERAL INFORMATION
GENERAL INFORMATION
Meter Instruments
A. Tachometer
B. Oil Pressure Warning Light C. Neutral Indicator Light D. Speedometer E. Odometer F. Turn Signal Indicator Light
G. High Beam Indicator Light H. Coolant Temperature
Gauge I. Red Zone J. Reset Button K. Trip Meter
L. Fl Indicator Light M. Fuel Level Warning Light
The speedometer shows the speed of the vehicle. In the speedometer face are the odometer and trip meter. The odometer shows the total distance that the vehicle has been ridden. The trip meter shows the distance traveled
since it was last reset to zero. The trip meter can be reset to zero by pushing the reset button.
The tachometer shows the engine
speed in the revolutions per minute
(r/min, rpm). On the right side of the tachometer face is a portion called the "red zone." Engine r/min (rpm) in the red zone is above maximum rec-
ommended engine speed and is also
above the range for good performance.
GENERAL INFORMATION 21
CAUTION Speedometer and Tachometer
Engine r/min (rpm) should not be allowed to enter the red zone; operation in the red zone will overstress the engine and may cause serious engine damage.
Coolant Temperature Gauge
This gauge shows the temperature of coolant. Ordinarily, the needle should stay within the scaled zone. If the nee­dle reaches the red zone (marked "H"), stop the engine and check the coolant level in the reserve tank after the en­gine cools down.
Warning/Indicator Lights
c
er.: The oil pressure warning light goes on whenever the oil pressure is dangerously low or the ignition key is
in the ON position with the engine not running, and goes off when the engine
22 GENERAL INFORMATION
oil pressure is high enough. Refer to the Maintenance and Adjustment chap­ter for more detailed engine oil informa­tion.
: When the headlight is on high
beam, the high beam indicator light is
lit.
: When the turn signal switch is turned to left or right, the turn signal indicator light flashes on and off.
N : When the transmission is in neutral,
the neutral indicator light is lit.
Fl: The fuel injection (Fl) warning light goes on when the ignition key is turned to "ON" and goes off soon after en­suring that its circuit functions properly.
The warning light also goes on when-
ever the troubles occur in digital fuel injection system (DF1). If the warning light comes on, have the DFI system checked by an authorized Kawasaki dealer.
The fuel level indicator light goes on when the ignition key is turned to "ON" and goes off soon after ensuring that its circuit functions properly. The warning light also goes on when 4.0 L
(0.9 US gal) of fuel remains. Refuel at
the earliest opportunity when the fuel
level indicator light is still on with the engine running.
Key
This motorcycle has a combination key, which is used for the ignition switch/steering lock, seat lock, and fuel
tank cap.
Blank keys are available at your Kawasaki dealers. Ask your dealer to make any additional spare keys you may need, using your original key as a master.
GENERAL INFORMATION 23
Ignition Switch/Steering Lock
This is a threeposition, keyoperated switch. The key can be removed from the switch when it is in the OFF or LOCK position.
A. Ignition Switch/Steering Lock B. LOCK position С OFF position D. ON position
24 GENERAL INFORMATION
GENERAL INFORMATION 25
Engine off. All electrical
OFF
ON
LOCK
Engine off. All electrical
circuits off.
circuits off.
Engine on. All electrical equipment can be used.
Steering locked. Engine off. All electrical circuits off.
NOTE
О The tail and license plate lights are
on whenever the ignition key is in the ON position. One headlight goes on when the starter button is released after starting the engine. To avoid battery discharge, always start the engine immediately after turning the ignition key to "ON".
To lock the steering:
1. Turn the handlebar fully to the left.
2. For locking, push down the key in the OFF position and turn it to LOCK position.
3. Pull the key out.
NOTE
О If the steering is hard to lock, turn the
handlebar slightly to the left or the right.
Right Handlebar Switches Engine Stop Switch:
In addition to the ignition switch,
the engine stop switch must be in the о position for the motorcycle to
operate.
The engine stop switch is for emer­gency use. If some emergency re­quires stopping the engine, move the
engine stop switch to the К position.
NOTE
О Although the engine stop switch
stops the engine, it does not turn off all the electrical circuits. Ordinarily, the ignition switch should be used to stop the engine.
A. Engine Stop Switch
B. Starter Button
26 GENERAL INFORMATION
GENERAL INFORMATION 27
Starter Button:
The starter button operates the elec­tric starter when the transmission is in neutral.
Refer to the Starting the Engine sec­tion of the "How to Ride the Motorcycle" chapter for starting instructions.
Left Handlebar Switches Dimmer Switch:
High or low beam can be selected with the dimmer switch. When the headlight is on high beam ( ), the high beam indicator light is lit.
High beam
Low beam
NOTE
О When the headlight is on high beam,
both head lights are lit. When the headlight is on low beam, only one headlight is lit.
A. Dimmer Switch
B. Turn Signal Switch C. Horn Button
Turn Signal Switch:
When the turn signal switch is turned
to the left ( ) or right ( ), the
corresponding turn signal flashes on
and off.
To stop flashing, push the switch in.
Horn Button:
When the horn button is pushed, the
horn sounds.
28 GENERAL INFORMATION
GENERAL INFORMATION 29
Fuel Tank Cap
To open the fuel tank cap, pull up the key hole cover. Insert the ignition key into the fuel tank cap and turn the key
to the right.
To close the cap, push it down into place with the key inserted. The key can be removed by turning it to the left to the original position.
NOTE
О The fuel tank cap cannot be closed
without the key inserted, and the key cannot be removed unless the cap is locked properly.
NOTE
О Do not push on the key to close the
cap, or the cap cannot be locked.
A. Key Hole Cover B. Ignition Key C. Fuel Tank Cap
Fuel Tank
Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated.
A. Tank Cap B. Fuel Tank С Top Level D. Filler Neck
WARNING
Gasoline is extremely flammable
and can be explosive under cer­tain conditions. Turn the igni­tion key to "OFF". Do not smoke.
Make sure the area is well ven-
tilated and free from any source
of flame or sparks; this includes
any appliance with a pilot light.
Never fill the tank so the fuel level rises into the filler neck. If
the tank is overfilled, heat may
cause the fuel to expand and overflow through the vents in the tank cap.
After refueling, make sure the fuel tank cap is closed securely.
If gasoline is spilled on the fuel tank, wipe it off immediately.
30 GENERAL INFORMATION
GENERAL INFORMATION 31
Fuel Requirement:
Your Kawasaki engine is designed to
use only unleaded gasoline.
CAUTION
Do not use leaded gasoline, as
this will destroy the catalytic
converter. (For further infor­mation, refer to the "Catalytic Converter" section in the "How to Ride the Motorcycle" chap­ter.)
Octane Rating
The octane rating of a gasoline is a measure of its resistance to detona­tion or "knocking." The term commonly used to describe a gasoline's octane rating is the Research Octane Number
(RON). Always use a gasoline with an
octane rating equal to, or higher than,
RON 91.
NOTE
О If "knocking" or "pinging" occurs, use
a different brand of gasoline or higher octane rating.
Stand
The motorcycle is equipped with a
side stand.
A. Side Stand
NOTE
О When using the side stand, turn the
handlebar to the left.
Whenever the side stand is used, make it a practice to kick the stand fully up before sitting on the motorcycle.
NOTE
О The motorcycle is equipped with a
side stand switch. This switch is de­signed so that the engine does not start if the transmission is in gear and
the side stand is down.
32 GENERAL INFORMATION
GENERAL INFORMATION 33
Seats
Passenger's Seat Removal
Remove the passenger's seat by in­serting the ignition key into the seat lock, and turning it clockwise.
Pull up the rear of tha seat, and re­move the passenger's seat by pushing it to the front.
A. Ignition Key B. Seat Lock С Passenger's Seat
Rider's Seat Removal
Remove the screw and the left and
right side covers.
• Pull the left and right side covers to the front for detaching the stopper of the side cover from the holder at the fuel tank while pulling the projections out.
'Tai7051B'G
A. Side Cover (Left Side)
B. Screw С Projections D. Holder
• Remove the bolts and pull off the seat to the up and rear.
® ^7©
A. Bolt
B. Rider's Seat С Pull Up and Rear
Seat Installation
Install the rider's and passenger's
seats in the reverse order of removal.
Rider's Seat
• Insert the tabs on the rear of the rider's seat into the slots on the frame and tighten the bolts.
A. Rider's Seat
B. Tabs
С Slots
D. Insert
• Install the left and right side covers and tighten screw.
34 GENERAL INFORMATION
GENERAL INFORMATION 35
NOTE
О When installing the left and right side
covers, fit the stopper of the side cover to the holder at the fuel tank, and insert the projections.
A. Stopper
B. Holder
Passenger's Seat
• Insert the tab of the bracket into the slot in the rear of the passenger's seat.
• Insert the projection at the front of the passenger's seat into the slot on the frame.
• Push down the front part of the pas­senger's seat until the lock clicks.
A. Projection
B. Slot С Tab D. Insert
• Pull up the front and rear ends of the passenger's and rider's seats to
make sure they are securely locked.
Helmet Hooks
Helmets can be secured to the mo­torcycle using the helmet hooks located under the passenger's seat.
A. Helmet Hooks
36 GENERAL INFORMATION
GENERAL INFORMATION 37
WARNING
Do not ride the motorcycle with helmets attached to the hooks.
The helmets could cause an ac-
cident by distracting the opera­tor or interfering with normal ve-
hicle operation.
Tool Kit
The tool kit is located under the pas-
senger's seat.
Store the tool kit in the compartment provided. The kit contains tools that can be helpful in making roadside re-
pairs, adjustments, and some main-
tenance procedures explained in this
manual.
The tool kit should be fixed by the tool
kit cover.
Tying Hooks
When tying up light loads to the seat, use the tying hooks located on the left and right sides of the rear fairing.
A. Tool Kit
B. Tool Kit Cover
A. Tying Hooks
38 BREAK-IN
BREAK-IN
The first 1,600 km (1,000 mi) that the motorcycle is ridden is designated as the break-in period. If the motorcycle is not used carefully during this period, you may very well end up with a "broken down" instead of a "broken in" motorcycle after a few thousand kilometers.
The following rules should be observed during the break-in period.
• The table shows maximum recommended engine speed during the break-in pe­riod.
Distance traveled 0 ~ 800 km (0 ~ 500 mi) 800 ~ 1 600 km (500 ~ 1 000 mi)
• Do not start moving or race the engine immediately after starting it, even if the engine is already warm. Run the engine for two or three minutes at idle speed to give the oil a chance to work up into all the engine parts.
• Do not race the engine while the transmission is in neutral.
Maximum engine speed 4 000 r/min (rpm) 6 000 r/min (rpm)
BREAK-IN 39
WARNING
New tires are slippery and may cause loss of control and injury. A break-in period of 160 km (100 miles) is necessary to establish normal tire traction. During break-in, avoid sudden and maximum braking and acceleration, and hard cornering.
In addition to the above, at 1 000 km (600 mi) it is extremely important that the owner have the initial maintenance service performed by an authorized Kawasaki dealer.
40 HOW TO RIDE THE MOTORCYCLE
HOW TO RIDE THE MOTORCYCLE
Starting the Engine
• Check that the engine stop switch is in the о position.
• Turn the ignition key to "ON".
• Make sure the transmission is in neu­tral.
A. Engine Stop Switch B. Starter Button C. Neutral Indicator Light D. Ignition Switch
E. ON position
NOTE
О The motorcycle is equipped with a
vehicledown sensor, which causes the engine to stop automatically.
• Leaving the throttle completely closed, push the starter button.
CAUTION
Do not operate the starter con­tinuously for more than 5 sec­onds or the starter will overheat and the battery power will drop temporarily. Wait 15 seconds
between each operation of the
starter to let it cool and the bat­tery power recover.
NOTE
О The motorcycle is equipped with a
starter lockout switch. This switch is designed so that the engine does not start if the transmission is in gear and the side stand is down. However, the engine can be started if the clutch
HOW TO RIDE THE MOTORCYCLE 41
lever is pulled and the side stand is
fully up.
A. Clutch Lever B. Starter Lockout Switch
CAUTION
Do not let the engine idle longer than five minutes, or engine overheating and damage may
occur.
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