Kawasaki j300, j125, j125 abs Owner's Manual

Motorcycle
Owner's Manual
ENGLISH
Original instructions
Quick Reference Guide
SAFETY INFORMATION
GENERAL INFORMATION
This Quick Reference Guide will assist you in finding the information you're looking for.
A Table of Contents is included after the Foreword.
HOW TO RIDE THE MOTORCYCLE
MAINTENANCE AND ADJUSTMENT
APPENDIX
MAINTENANCE RECORD
Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and main­tenance practices.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious in­jury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
NOTICE
NOTICE is used to address prac­tices not related to personal in­jury.
NOTE
NOTE indicates information that may
help or guide you in the operation or service of the vehicle.
NOTICE
THIS PRODUCT HAS BEEN MAN­UFACTURED FOR USE IN A REASONABLE AND PRUDENT MANNER BY A QUALIFIED OP­ERATOR AND AS A VEHICLE ON­LY.
Foreword
Congratulations on yo ur purchase of a new Kawasaki motorcycle. Your new mo­torcycle is the product of Kawasaki's advanced engineering, exhaustive testing, and continuous striving for superior reliability, safety and performance.
Please read this Owner's Manual carefully before riding so that you will be thoroughly familiar with the proper operation of your motorcycle's controls, its fea­tures, capabilities, and limitations. This manual offers many safe riding tips, but its purpose is not to provide instruction in all the techniques and skills required to ride a motorcycle safely. Kawasaki strongly recommends that all operators of this ve­hicle enroll in a motorcycle rider training program to attain awareness of the mental and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motor cycle, give it the proper care and maintenance described in this manual. For those who would like more detailed in­formation on their Kawasaki Motorcycle, a Service Manual is available for pur­chase from any authorized Kawasaki motorcycle deale r. The Service Manual contains detailed disassembly and maintenance information. Those who plan to do their own work should, of course, be competent mechanics and possess the spe­cial tools described in the Service Manual.
Keep this Owner's Manual aboard your motorcycle at all times so that you can re-
fer to it whenever you need information.
This manual should be considered a permanent part of the motorcycle and
should remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our pri-
or written permission.
This publication includes the latest information available at the time of printing. However, there may be minor differences between the actual product and illustra­tions and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Motorcycle & Engine Company
© 2016 Kawasaki Heavy Industries, Ltd. Jun. 15, 2016. (7)
TABLE OF CONTENTS
SAFETY INFORMATION ..................... 11
Read Owner's Manual ....................... 11
Training .............................................. 11
Daily Checks and Periodic Mainte-
nance .............................................. 11
Loading and Accessories Information
12
Passenger ...................................... 13
Baggage and Luggage .................. 14
Accessories ................................... 14
Other Load ..................................... 15
If You are Involved in an Accident ..... 15
Safe Operation ................................... 16
Carbon Monoxide Hazard .............. 16
Fueling ........................................... 17
Never Ride with Drugs or Alcohol .. 17
Protective Gear and Clothing ........ 17
Safe Riding Techniques ................. 18
Additional Considerations for High
Speed Operation ........................ 20
GENERAL INFORMATION .................. 22
Specifications .................................... 22
Serial Number Locations ................... 25
Location of Labels .............................. 26
Location of Parts ................................ 33
Meter Instruments .............................. 36
Indicators ....................................... 37
Speedometer/Tachometer ............. 44
Multifunction Meter ........................ 44
Keys ................................................... 50
Ignition Switch/Steering Lock/Secur-
ity Shutter/Seat Lock ...................... 51
Right Handlebar Switches ................. 55
Left Handlebar Switches .................... 56
Brake Lever Adjuster ......................... 57
Accessory Socket .............................. 58
Fuel .................................................... 59
Fuel Requirements ........................ 59
Filling the Tank ............................... 61
Side Stand ......................................... 64
Center Stand ...................................... 64
Helmet Hooks .................................... 65
Convenience Hook ............................ 65
Glove Box .......................................... 66
Storage Box ....................................... 67
Tool Kit ............................................... 67
Rear View Mirrors .............................. 68
HOW TO RIDE THE MOTORCYCLE .. 69
Break-In ............................................. 69
Starting the Engine ............................ 70
Jump Starting ..................................... 72
Moving Off .......................................... 74
Braking ............................................... 75
Anti-lock Brake System (ABS) ........... 76
Stopping the Engine .......................... 78
Stopping the Motorcycle in an Emer-
gency .............................................. 79
Parking ............................................... 80
MAINTENANCE AND ADJUSTMENT 82
Daily Checks ...................................... 84
Periodic Maintenance ........................ 87
Engine Oil .......................................... 91
Final Gear Case Oil ........................... 95
Spark Plug ......................................... 98
Coolant .............................................. 99
Air Cleaner .........................................102
Throttle Control System .....................104
Idle Speed ..........................................106
Brakes ................................................106
Suspension System ...........................109
Front Fork ...................................... 109
Rear Shock Absorber .................... 109
Setting Table .................................. 111
Wheels ............................................... 112
Battery ................................................ 116
Headlight ............................................120
Fuses .................................................120
General Lubrication ...........................121
Cleaning .............................................122
General Precautions ...................... 122
Where to be Careful ....................... 126
Washing Your Vehicle .................... 127
APPENDIX ........................................... 128
Storage ..............................................128
Troubleshooting Guide ......................131
Environmental Protection ..................136
Location of DFI System Diagnostic
Connector .......................................136
MAINTENANCE RECORD .................. 137

SAFETY INFORMATION

SAFETY INFORMATION 11

Read Owner's Manual

Read this Owners Manual carefully before riding so that you will be thor­oughly familiar with the proper opera­tion of your motorcycles controls, its features, capabilities, and limitations. This manual offers many safe riding tips, but its purpose is not to provide in­struction in all of the techniques and skills required to ride a motorcycle safely.

Training

Kawasaki strongly recommends that all operators of this vehicle complete a suitable motorcycle rider train ing pro­gram to learn the proper skills and
techniques necessary for safe motor­cycle operation.

Daily Checks and Periodic Maintenance

It is important to keep your motor­cycle properly maintained and in safe riding condition. Inspect your motor­cycle before every ride and carry out all periodic maintenance. See the Daily Checks section and Periodic Mainte­nance section in the MAINTENANCE AND ADJUSTMENT chapter for more information.
12 SAFETY INFORMATION
WARNING
Failure to perform these checks or to correct a problem before op­eration may result in serious damage or an accident. Always perform daily checks before op­eration.
To ensure your motorcycle is serv­iced using the latest servicing informa­tion, it is recommended that an authorized Kawasaki Dealer performs the periodic maintenance as directed in the Owner's Manual.
If you notice any irregular operating condition, have your motorcycle thor­oughly checked at an authorized Ka­wasaki dealer as soon as possible.

Loading and Accessories Information

WARNING
Incorrect loading, improper in­stallation or use of accessories, or modification of your motor­cycle may result in an unsafe rid­ing condition. Before you ride the motorcycle, make sure it is not overloaded and that you have fol­lowed these instructions.
Maximum Load
Weight of rider, passenger, baggage, and accessories must not exceed 165 kg (364 lb).
With the exception of genuine Kawa­saki Parts and Accessories, Kawasaki has no control over the design or
application of accessories. In some cases, improper installation or use of accessories, or motorcycle modifica­tion, will void the motorcycle warranty; can negatively affect performance, stability and safety; and can even be il­legal.
In selecting and us ing accessories, and in load ing the motorcycle, you are personally responsible for your own safety and the safety of other persons involved.
NOTE
Kawasaki Parts and Accessories
have been specially designed for
use on Kawasaki motorcycles. We
strongly recommend that all parts
and accessories you add to your mo-
torcycle be genuine Kawasaki com-
ponents.
Because a motorcycle is sensitive to changes in weight and aerodynamic
SAFETY INFORMATION 13
forces, you must take extreme care in carrying cargo, passengers and/or in fitting additional accessories. The fol­lowing general guidelines have been prepared to assist you in making your determinations.
Passenger
1. Never carry more than one passen­ger.
2. The passenger should only sit on the pillion.
3. Any passenger should be thor­oughly familiar with motorcycle op­eration. The passenger can affect control of the motorcycle by improp­er positioning during cornering and sudden movements. It is important that the passenger sits still while the motorcycle is in motion and not interfere with the operation of the motorcycle. Do not carry animals on your motorcycle.
14 SAFETY INFORMATION
4. Do not carry passengers unless passenger footpegs are installed. Instruct any passenger before rid­ing to keep his or her feet on the passenger footpegs and hold on to the operator or grab rail. Do not carry a passenger unless he or she is tall enough to reach the footpegs with their feet.
security as often as possible (not while the motorcycle is in motion) and adjust as necessary.
3. Do not carry heavy or bulky items on a luggage rack. It is designed for light items, and overloading can af­fect handling due to changes in weight distribution and aerodynam­ic forces.
Baggage and Luggage
1. All baggage should be carried as low as possible to reduce the effect on the motorcycle's center of grav­ity. Baggage weight should also be distributed equally on both sides of the motorcycle. Avoid carrying bag­gage that extends beyond the rear of the motorcycle.
2. Baggage should be securely at­tached. Make sure that the bag­gage will not move around while you are riding. Recheck baggage
Accessories
1. Do not install accessories or carry baggage that impairs the perform­ance of the motorcycle. Make sure that you have not adversely af­fected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front fork movement, or any other aspects of the motor­cycles operation.
2. Weight attached to the handlebars or front fork will increase the mass
of the steering assembly and can result in an unsafe riding condition.
3. Fairings, windshields, backrests, and other large items have the ca­pability of adversely affecting stabil­ity and handling of the motorcycle, not only due to their weight, but also due to the aerodynamic force acting on these surfaces while the motor­cycle is in operation. Poorly de­signed or installed items can result in an unsafe riding condition.
Other Load
1. This motorcycle is not intended to be equipped with a sidecar or to be used to tow any trailers or other ve­hicles. Kawasaki does not manu­facture sidecars or trailers for motorcycles and cannot predict the effects of such accessories on han­dling or stability, but can only warn that the effects can be adverse and
SAFETY INFORMATION 15
that Kawasaki cannot assume re­sponsibility for the results of such unintended use of the motorcycle.
2. Furthermore, any adverse effects on motorcycle components caused by the use of such accessories will not be remedied under warranty.

If You are Involved in an Accident

Make sure of your own safety first. Determine the severity of any injuries and call for emergency assistance if needed. Always follow applicable laws and regulations if any other person, ve­hicle or property is involved.
Do not attempt to continue riding without first evaluating your motorcy­cle's condition. Inspect for fluid leaks, check critical nuts and bolts, and check the handlebars, control levers, brakes, and wheels for damage and proper
16 SAFETY INFORMATION
function. Ride slowly and cautiously ­your motorcycle may have suffered damage that is not immediately appa­rent. Have your motorcycle thoroughly checked at a Kawasaki dealer as soon as possible.

Safe Operation

The following should be carefully ob­served for safe and effective vehicle operation.
Carbon Monoxide Hazard
DANGER
Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Inhaling carbon monoxide can cause serious brain injury or deat h. DO NOT run the engine in enclosed areas. Op­erate only in a well-ventilated area.
SAFETY INFORMATION 17
Fueling
WARNING
Gasoline is extremely flammable and can be explosive under cer­tain conditions. To prevent fire or explosion, turn the ignition key off. Do not smoke. Make sure the area is well ventilated and free from any source of flame or sparks; this includes any appli­ance with a pilot light.
Never Ride with Drugs or Alco­hol
Alcohol and drugs impair your judg­ment and reaction time. Never con­sume alcohol or drugs before or while riding motorcycles.
Protective Gear and Clothing
Helmet
Kawasaki strongly recommends both the operator and passenger wear a helmet even if this is not a legal re­quirement.
- Make sure that your helmet fits cor-
rectly and is properly fastened.
- Choose a motorcycle helmet that
meets the safety standards applica-
ble to your country. Ask your motor-
cycle dealer to advise you if
necessary.
Eye Protection
Always use eye protection. If your helmet does not have a visor installed, wear goggles.
18 SAFETY INFORMATION
Gloves
Wear gloves which have suitable protection for your hands, especially against abrasion.
Boots
Wear proper protective boots that fit properly and do not interfere with gear shifting or braking.
Clothing
Wear the riding wear which have pro­tectors for each parts of the body (chest, shoulders, back, elbows and knees, etc.) as much as possible, or wear protectors for them.
- Always wear a long- sleeved jacket
and long trousers which are abrasion
resistant and keep you warm.
- Wear clothing that allows freedom of
movement.
- Avoid wearing clothes which have
loose cuffs or other fastenings which
could interfere with the controls of
your motorcycle.
- Wear bright, highly visible clothing.
Safe Riding Techniques
Keep Hands on Handlebars
When riding always keep both hands on the handlebars and both feet on the foot rest. Removing your hands from the handlebars or feet from the foot rest while riding can be hazardous. If you remove even one hand or foot, you reduce your ability to control the motorcycle.
Look Over Your Shoulder
Before changing lanes, look over your shoulder to make sure the way is clear. Do not rely solely on the rear view mirror; you may misjudge a ve­hicles distance and speed, or you may not see it at all.
Accelerate and Brake Smoothly
In general your actions should be smooth as sudden acceleration, brak­ing or turning may cause loss of con­trol, especially when riding in wet conditions or on loose road surfaces, when the ability to maneuver will be re­duced.
Use Both Front and Rear Brakes
When applying the brakes, use both the front and rear brakes. Applying on­ly one brake for sudden braking may cause the motorcycle to skid and lose control.
Use Engine Brake
When going down long slopes, help control vehicle speed by closing the throttle so that the engine can act as an auxiliary brake. Use the front and rear brakes for primary braking.
SAFETY INFORMATION 19
Riding in Wet Conditions
Rely more on the throttle to control vehicle speed and less on the front and rear brakes. The throttle should al­so be used judiciously to avoid skid­ding the rear wheel from too rapid acceleration or deceleration.
Braking performance is also reduced in wet conditions. Carefully ride at a slow speed and apply the brakes sev­eral times to help dry and restores them to normal operating performance.
Ride Prudently
Riding at the proper speed and avoiding unnecessarily fast accelera­tion are important not only for safety and low fuel consumption but also for long vehicle life and quieter operation.
Riding on Rough Roads
Exercise caution, slow down for bet­ter stability.
20 SAFETY INFORMATION
Avoid Unnecessary Weaving
Unnecessary weaving jeopardizes the safety of both the rider and other motorists.
Additional Considerations for High Speed Operation
WARNING
Handling characteristics of a mo­torcycle at high speeds may vary from those you are familiar with at legal highway speeds. Do not attempt high speed operation un­less you have received sufficient training and have the required skills. Do not operate at high speeds on public roads.
Brakes
The importance of the brakes, espe­cially during high speed operation, cannot be overemphasized. Check to see that they are correctly adjusted and functioning properly.
Steering
Looseness in the steering can cause loss of control. Check to see that the handlebars turns freely but has no play.
Tires
High speed operation is hard on tires, and good tires are crucial for safe riding. Examine their overall condition, inflate them to the proper pressure, and check the wheel balance.
Fuel
Have sufficient fuel for the high fuel consumption during high speed opera­tion.
Engine Oil
To avoid engine seizure and result­ing loss of control, make sure that the oil level is at the upper level line.
Coolant
To avoid overheating, check that the coolant level is at the upper level line.
Electrical Equipment
Make sure that the headlight, tail/­brake light, turn signals, horn, etc., all work properly.
Miscellaneous
Make sure that all nuts and bolts are tight and that all safety related parts are in good condition.
SAFETY INFORMATION 21
22 GENERAL INFORMATION

GENERAL INFORMATION

Specifications

PERFORMANCE
Maximum Horsepower 20.3 kW (28 PS) @8 000 r/min (rpm) Maximum Torque 28.4 N·m (2.9 kgf·m, 21 ft·lb) @6 500 r/min (rpm) Minimum Turning Radius 2.6 m (8.5 ft)
DIMENSIONS
Overall Length 2 235 mm (87.99 in.) Overall Width 775 mm (30.5 in.) Overall Height 1 260 mm (49.61 in.) Wheelbase 1 555 mm (61.22 in.) Road Clearance 145 mm (5.71 in.)
Curb Mass
ENGINE
Type SOHC, single cylinder, 4-stroke, liquid-cooled Displacement 299 cm³ (18.2 cu in.) Bore × Stroke 72.7 × 72.0 mm (2.86 × 2.83 in.) Compression Ratio 10.8 : 1 Starting System Electric starter
191 kg (421 lb)
GENERAL INFORMATION 23
Fuel System FI (Fuel Injection) Ignition System ECU control (full transistor)
Ignition Timing (Electronically advanced)
19.8° BTDC @1 600 r/min (rpm) ~ 29.8° BTDC @8 000 r/min (rpm)
Spark Plug: Type NGK CR7E
Gap 0.7 ~ 0.8 mm (0.028 ~ 0.031 in.) Lubrication System Forced lubrication (wet sump) Engine Oil: Type API SJ, SL, or SM with JASO MA, MA1 or MA2
Viscosity SAE 5W-50
Capacity 1.5 L (1.6 US qt) Coolant Capacity 1.5 L (1.6 US qt)
TRANSMISSION
Clutch Type Automatic, centrifugal Driving System V-Matic continuously variable Primary Reduction Ratio 2.220 ~ 0.790 Final Reduction Ratio 7.222 Overall Drive Ratio 16.030 ~ 5.700
FRAME
Caster 28.0° Trail 113 mm (4.45 in.) Tire Size: Front 120/80-14 M/C 58S
Rear 150/70-13 M/C 64S
24 GENERAL INFORMATION
Rim Size: Front J 14 × MT3.0
Rear J 13 × MT4.0 Fuel Tank Capacity 13 L (3.4 US gal) Brake Fluid DOT4
ELECTRICAL EQUIPMENT
Battery 12 V 10 Ah (10 HR) Headlight: High Beam 12 V 35 W × 2
Low Beam 12 V 35 W × 2 Brake/Tail Light
LED
Specifications are subject to change without notice, and may not apply to every country.
GENERAL INFORMATION 25

Serial Number Locations

The engine and frame serial numbers are used to register the motorcycle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer when ordering parts. In the event of theft, the investigating authorities will require both numbers as well as the model type and any peculiar features of your machine that can help them identify it.
Engine No.
A. Engine Number
Frame No.
A. Frame Number
26 GENERAL INFORMATION

Location of Labels

All warning labels which are on your vehicle are repeated here. Read labels on your vehicle and understand them thoroughly. They contain informatio n which is important for your safety and the safety of anyone else who may op­erate your vehicle. Therefore, it is very important that all warning labels be on your vehicle in the locations shown. If any label is missing, damaged, or worn, get a replacement from your Ka­wasaki dealer and install it in the cor­rect position.
1. Brake Fluid (Front)
2. Brake Fluid (Rear)
GENERAL INFORMATION 27
3. Radiator Cap Danger
4. Load Weight
5. Fuel Identification
6. Unleaded Gasoline
7. Tire and Load Data
8. Accessory Socket Notice
28 GENERAL INFORMATION
9. Load Weight
10. Battery Poison/Danger
1)/2)
GENERAL INFORMATION 29
4)
3)
1. Read Owner's Manual, see page 11
2. Convenience hook, see page 65
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