KANOMAX 6332D User Manual

Page 1
02001
0809
AIR FLOW TRANSDUCER
MODEL 6332/6332D
Operation Manual
Please read this manual carefully and understand the warnings
described in this manual before operating the product.
KANOMAX J APAN, INC.
Page 2
Thank you for purchasing a product of Kanomax, Inc.
Please read this operation manual carefully and operate the instrument
appropriately by following the instructions given in this manual.
Page 3
Component List
Standar d
Item Model Remarks
Airflow Transducer
Main Unit (Without Display)
Airflow Transducer
Main Unit (With Display)
Probe & Cable (Sold Separately)
Item Model Remarks
6332
6332D
Air Velocity Probe
Optional Accessor y
Item Model Remarks
0962-00
0963-00
0964-01
0964-02
0965-00
0965-01
0965-03
0965-04
0965-07
0965-08
1504-04 Length: 10m
1504-05 Length: 20m Probe Cable
1504-06 Length: 30m
Uni-directional
Omni-directional (Needle)
Omni-directional (Spherical)
Mini-temperature-compensation-sensor integrated type Omni-directional (Spherical) Mini-temperature-compensation-sensor independent type Omni-directional (Spherical)
Display Unit 6332-01
AC Adapter 6332-02
Page 4
Impor tant Safety Infor mation
In this operation manual, warning types and classifications are defined as follows.
[Classifications]
Danger : T o Pr event Ser ious I njury or Death
Warnings in this classification indicate danger that may result in serious injury or
death if not observed.
Caution: To Pr event Damage to t he Pr oduct
Warnings in this classification indicate risks of damage to the product that may void
the product warranty if not observed.
[Descr iption of Symbols]
This symbol indicates a condition (including danger) that requires caution.
The subject of each caution is illustrated inside the triangle (e.g., high temperature caution
symbol shown on the left).
This symbol indicates prohibition. Do not take a prohibited action shown inside or near this
symbol (e.g., disassembly prohibition symbol shown on the left).
This symbol indicates a mandatory action. A specific action is given near the symbol.
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Water
Warning:
Do not use
Do not use
near
Do not
modify
/
Danger
flammable gas
disassemble
unspecified voltage
Handle Properly
Prohibition
Never br ing t he pr obe close to a flammab le gas
atmospher e.
--- The heated sensor may cause fire or explosion.
Never disassemb le, modify or r epair the instr ument.
--- Failure to observe the above may cause short circuit and malfunction.
Use the specified voltage for power sup ply.
--- Unspecified voltage may cause electrical shock and fire.
Remove dust and any impur ities from the ter minal block.
--- The dust/impurities may cause fire.
Do not use the instr ument in a water vapor at mosp her e.
--- Failure to observe the above may cause electrical shock, fire, or damage to the sensor.
drops
High Temperature /
Injury
Never touch the sensor .
--- The sensor is heated during operation. Touching the heated sensor may cause burns, and also may damage the sensor itself.
Particular attention must be paid to spherical type sensors
(Model: 0965-00/ 0965-01/ 0965-03/ 0965-04/ 0965-07/ 0965-08) as they are very sensitive. Please Handle with care.
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Prohibited
Caution
Installation
Prohibition
Prohibition
Do not use or leave t he instr ument in a high
temper atur e/humidity environment, or in a dusty envir onment. T he instr ument must also not be left
under direct sunlight for a pr olonged per iod.
--- The instrument may not function properly outside the specified temperature range of 5 to 40 degrees C.
Do not wipe the instr ument with a volatile solvent.
--- The body may deform or deteriorate. Use soft dry cloth to remove stains. If stains persist, soak the cloth in a neutral detergent and wipe the instrument with the soft cloth. Never use volatile solvents such as thinner and benzine.
Do not apply str ong shock to the instr ument
and pr obe.
--- Applying strong shock may cause damage and malfunction to the instrument and probe.
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Table of Contents
Names and Dimensions of Components......................................................1
System Configuration Example.................................................................... 5
Connecting the Probe Cable to the Main Unit ............................................. 6
Connecting the Probe Cable to the Probe..................................................... 6
Installing the Data ROM............................................................................... 7
Switching Output (Setting Current/Voltage and Output Range)................. 8
Connecting Output and Power Supply....................................................... 10
Measurement Method ................................................................................. 11
Optional Accessory .....................................................................................12
Display Unit ....................................................................................................................12
AC Adapter ....................................................................................................................13
Cleaning the Probe ......................................................................................14
Specification of Main Unit..........................................................................15
Specification of Probes (Sold Separately) ..................................................16
Troubleshooting...........................................................................................18
Product Warranty and After Service........................................................... 19
Contact Information .................................................................................... 20
Page 8
1
Names and Dimensions of Components
(1) Model 6332 View inside the Case
Range Changeover Switch
ROM Socket
Probe Cable Connector
Output Changeover Switch
Output and Power Terminal Blocks
Page 9
2
(2) Model 6332D View inside the Case
Display Substrate
Range Changeover Switch
ROM Socket
Probe Cable Connector
Output Changeover Switch
Output and Power Terminal Blocks
Page 10
3
(3) Model 6332 View with the Case
128
116
78
72 60
4-φ4.5 Hole
103
17
16
1
30
Page 11
4
(4) Model 6332D View with the Case
128
116
72 60
40
4-φ4.5 Hole
26
12
103
17
16
1
30
78
Page 12
5
System Configuration Example
Probe (Sold Separately)
Probe Cable (Sold Separately)
Display (Only for 6332D)
AC Adapter (Optional)
Output Cable (Not Provided)
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6
Connecting the Probe Cable to the Main Unit
<Caution>
- Make sure to cut the power supply to the main unit before connecting the probe cable (sold
separately).
- The probe cable must be wired separately from the power line.
Match the concave part of the main unit connector with the convex part of the cable connector (4-pin), and click them in (not a screw type).
Main Unit Connector
Cable Connector (4-pin)
Connecting the Probe Cable to the Probe
<Caution>
- Make sure to cut the power supply to the main unit before connecting the probe and the probe
cable (do not supply power until both are connected).
- Match the concave part of the cable connector (5-pin) with the convex part of the probe connector.
Connect the probe and probe cable by rotating the screw portion of the cable connector.
Cable Connector (5-pin)
(Probe: Model 0963-00 shown for reference
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7
Installing the Data ROM
<Caution>
- Make sure to cut the power supply to the main unit before installing the Data ROM.
- Install the correct Data ROM that corresponds to the probe number.
- Position the Data ROM in the correct orientation.
- After confirming that the Data ROM is properly set, use the flat-blade screwdriver to rotate the
cam 90 degrees clockwise to lock it in.
Data ROM
Match the notches
Enlarged view of cam
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8
4 0 10.0 2.0
Current
5
Air Velocity
Voltage
Air Velocity
Switching Output (Setting Current/Voltage and Output Range)
<Caution>
- Make sure to cut the power supply to the main unit before switching the current/voltage output.
- Output can be set by either voltage output (0 to 5V) or current output (4 to 20mA).
(The factory default setting is provided with current output.)
1. Current / Voltage output can be switched by the DIP switch.
2. Setting of the output range can be made by the rotary switch (setting can be changed also while
the power is supplied to the main unit).
3. Output range can be selected from the following five (5) air velocity ranges. Select the optimum
range according to the air velocity range to be measured.
No. Output Range (m/s)
0 0 ~ 2.00 20 5 1 0 ~ 5.00 10.4 2 2 0 ~ 10.00 7.2 1 3 0 ~ 25.0 5.28 0.4
4 ~ 9 0 ~ 50.0 4.64 0.2
Current Output (mA) Voltage Output (V)
Example of Output when 2m/s
Output (mA)
Output (V)
(m/s)
< Relation between Air Velocity and Current/Voltage Output (for Setting No.2) >
(m/s)
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9
Output Changeover DIP Switch
Range Changeover Rotary Switch
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10
DC-IN
Term.
-
DC-IN Term.
+
OUT Ter
m
.
-
OUT Ter
m
.
+
Connecting Output and Power Supply
<Caution>
- Pay attention to the polarity of power supply when connecting.
- Power supply voltage must be DC 12 to 24V.
FG Terminal
FG (*1)
Power Supply Input (-)
Power Supply Input (+) Signal Output (-)
Signal Output (+)
<NC> (*2)
(*1) FG: Frame Ground -------- Connect to ground (earthing). (*2) NC: No Connection ------- Connection is not required.
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11
Measurement Method
1. Using the Uni-directional Probe (Model 0962-00, 0963-00)
These probes have directivity characteristics which require the direction mark to be faced against the airflow for measurement. When you are not sure of the airflow direction, slowly rotate the probe in the horizontal direction, and select the point where the air velocity reading is maximum.
2. Using the Omni-directional Probe (Model 0964-01/02, 0965-00, 0965-01/03/04/07/08)
These probes have uniform sensitivity 360 degrees horizontally. They only need to be set vertical to the airflow direction for measurement, regardless of the orientation in the horizontal direction.
<Caution>
The probe employs a set of air velocity sensor and temperature compensation sensor to compensate the air velocity change corresponding to the air temperature change. In order to obtain this compensation effect, it is required that both the air velocity sensor and the temperature compensation sensor are exposed to the airflow to be measured under the same temperature condition. (Refer to the dimensional drawings of probes shown on page 16, 17 to locate the air velocity sensor and the temperature compensation sensor on each probe.)
Airflow
Airflow
Direction Mark
1. Uni-directional Probe 2. Omni-directional Probe
Probe Direction
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12
Optional Accessory
1. Display Unit (Model 6332-01)
Number of digits and range of air velocity value to be shown on the display corresponds to the setting of the air velocity output range as shown below.
No. Output Range [m/s] Display Range [m/s]
0 0 ~ 2.00 0.00 ~ 2.00
1 0 ~ 5.00 0.00 ~ 5.00
2 0 ~ 10.00 0.00 ~ 10.00
3 0 ~ 25.0 0.0 ~ 25.0
4 ~ 9 0 ~ 50.0 0.0 ~ 50.0
To add the display substrate to a unit without a display (Model 6332):
- Position the substrate in the correct orientation, and fix the substrate with the supplied two screws
carefully not to bend the connection pins.
- Replace the case without the display window with the case equipped with the display window
(supplied with the display unit).
Supplied Screws
Display Substrate
* The side with the number
must come to the right.
* Pay close attention not to bend
the pins when inserting.
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13
-
2. AC Adapter (Model 6332-02)
<Caution>
Do not connect the AC plug to the power receptacle before connecting the DC plug to the main unit. Failure to observe the above may cause short circuit and damage to the AC adapter.
Observe the polarity and firmly insert the DC plug into the main unit as shown below. Then connect the AC plug to the power receptacle.
* The one which is
marked is minus.
1
DC-IN Term.
DC-IN Term. +
To AC Receptacle
DC Plug
2
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14
Cleaning the Probe
If any impurities such as dust, soot and oil are attached to the sensor, the amount of heat that the airflow draws from the sensor surface (heat dissipation rate) will change, thus the air velocity reading will be affected. The probe must be cleaned when the sensor is contaminated from use in an unclean environment.
Clean the sensor portion of the probe in an ultrasonic cleaner for approx. 10-20 sec. Do not clean the sensor longer than required as excess cleaning will lead to sensor damage. Use tap water (or purified water) for cleaning. The sensor portion can also be cleaned in a vessel filled with neutral detergent diluted with water, and by stirring it in the vessel.
! Caution !
!) Make sure to TURN OFF the power before cleaning. !) Dry the probe completely after cleaning. Do not use the probe before it is completely dried.
Cleaning Method
Clean in an ultrasonic cleaner for approx. 10-20 sec.
Do not point the sensor upwards until it is completely dried. The water drops may get inside the probe and cause malfunction.
Dry with cold air.
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15
Specification of Main Unit
Product Name Airflow Transducer (with / without Display)
Model 6332 / 6332D
Measuring Object Clean Airflow
Measuring Range Maximum range 0.1 ~ 50 m/s (Depending on the measurement range of the probe*)
Measuring Accuracy ± (3% of reading + 0.1) m/s
0.1-4.99m/s 5.00-9.99m/s 10.0-24.9m/s 25.0-50.0m/s
Temperature
Compensation Range
Output
Setting of
Output Range
Display (Optional)
Power Supply DC 12~24V
Power Consumption
(Reference Value)
Connection Wire Size 0.5 ~ 1.5 mm2
Operating Temperature
Range
Storage
Temperature Range
Dimensions
5~40 ±0.25m/s ±0.50m/s ±1.25m/s ±2.50m/s
40~80 ±0.35m/s ±0.70m/s ±1.75m/s ±3.50m/s To select either current or voltage output (setting made with the DIP switch).
Current output: DC 4~20mA (Max. load resistance: 250Ω) Voltage output: DC 0~5V
To be selected from the followings (setting made with the rotary switch).
0~2, 0~5, 0~10, 0~25, or 0~50 m/s
Number of digits and range of value to be displayed change in accordance with the setting of the output range.
When setting of output range: 0~2, 0~5, 0~10 m/s → Display Resolution: 0.01m/s When setting of output range: 0~25, 0~50 m/s → Display Resolution: 0.1m/s
Approx. 2.0W (Under the following conditions - power supply: 12V, air velocity: approx. 10m/s, using a unit with a display with probe model 0965-03.) Power consumption rate is subject to change according to conditions such as air velocity, probe type and use of display.
5 ~ 40 degrees C
-10 ~ 50 degrees C
Approx. 128(W)×78(D)×30(H)
Weight Approx. 320g
Standard Accessory
Optional Accessory
* Refer to Specification of Probes” on page 16.
Operation Manual : 1 Main Unit Case: 1 Probe Cable (10m, 20m, 30m) Display Unit (Supplied with a case with a display window and 2 installation screws.) Dedicated AC Adapter (DC12V)
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16
Specification of Probes (Sold Separately)
MODEL Measuring Range Sensor Type
0962-00
Uni-directional
0963-00
0.1~50.0m/s
0964-01
Omni-directional (Needle)
0964-02
0965-00
0.1~25.0m/s Omni-directional (Spherical)
0965-01
0965-03
0965-04
0965-07
0965-08
Air Velocity Sensor
Temp. Compensation Sensor
Lead wire: 300mm
0.1~25.0m/s
Mini-temperature-compensation-sensor integrated type Omni-directional (Spherical)
Mini-temperature-compensation-sensor independent type Omni-directional (Spherical)
Air Velocity Sensor
Temp. Compensation Sensor
Temp. Compensation Sensor
Air Velocity Sensor
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17
Air Velocity Sensor
Temp. Compensation Sensor
Air Velocity Sensor
Temp. Compensation Sensor
Shielded Cable
I-type
00: protruding tip
01: no protrusion
L-type
Air Velocity Sensor
Shielded Cable
I-type L-type
Temp. Compensation Sensor
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18
Troubleshooting
Please check the following list before requesting a repair:
Symptom Possible Cause Solution
No Output The main unit is not turned on. Supply power to the main unit. (Page 10)
Wrong wiring of the output terminal. Provide proper wiring. (Page 10)
Turn off the power. Reconnect the probe to
Abnormal Output Probe is not connected properly.
Probe is not connected properly.
Contact of the terminal block is dirty. Clean the contact of the terminal block.
The ROM number is not consistent with the probe number.
the main unit and turn the power back on. (Page 6)
Turn off the power. Reconnect the probe to the main unit and turn the power back on. (Page 6)
Insert the correct ROM that corresponds to the probe number. (Page 7)
(& Reference Page)
Probe is dirty. Clean the probe. (Page 14)
Measured velocity is out of the specified
range.
Influence of noise.
FG terminal is not connected to ground.
Confirm the probe specifications. (Page 16)
Confirm that FG terminal is properly connected to ground (earthed). (Page 10)
Confirm the output in an environment with less noise (e.g. outside the office or plant). If the output there is found to be normal, noise prevention measures need to be taken at the measurement location. For details, please contact our service center.
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19
- Date of Purchase:
Month / Year
Product Warranty and After Ser vice
Product Warr anty
A warranty card is not included in this product.
This product is warranted against defects in materials and workmanship for a period of one year from
the date of original purchase.
After Ser vice
When you have a problem with your unit, please check out the Troubleshooting” section (page 18)
first.
If that does not help, please contact your local distributor, or call our service center (See last page for
contact information).
During the warranty period, we will repair at no charge a product that probes to be defective due to
material or workmanship under normal use. The limited warranty covers all defects encountered in normal use of the product, and does not apply in cases such as; loss or damage to the product due to abuse, mishandling, alternation, or natural disaster. All return shipping charges are the responsibility of the customer.
Repair after warranty expiration:
Upon request, we will repair the instrument at the customer’s expense, if the instrument’s performance is found to be recoverable by providing the repair.
Replacement parts are available for a minimum period of five (5) years after termination of
production. This storage period of replacement parts is considered as the period during which we can provide repair service. For further information, please contact our service center.
When making an inquiry, please provide the following information.
- Product Name: Air Transducer
- Model Number: 6332 or 6332D
- Serial Number: xxxxxx
- Probe Model: Your Probe Model
- Description of Symptom in detail.
Please inform us:
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20
Contact Information
JAPAN
KANOMAX JAPAN, INC. 2-1 Shimizu Suita City, Osaka 565-0805, Japan TEL: 81-6-6877-0183 FAX: 81-6-6879-5570 URL: http://www.kanomax.co.jp/ E-Mail: sales@kanomax.co.jp
USA & EUROPE
KANOMAX USA, INC. PO Box 372, 219 Route 206, Andover, NJ 07821 U.S.A. TEL: (800)-247-8887 / (973)-786-6386 FAX: (973)-786-7586 URL: http://www.kanomax-usa.com/ E-Mail: info@kanomax-usa.com
CHINA
Shenyang Kano Scientific Instrument Co., Ltd No. 12, 4 Jia Wencui Road Heping District Shenyang City PRC TEL: 86-24-23845309 FAX: 86-24-23898417 URL: http://www.kanomax.com.cn/ E-mail: sales@kanomax.com.cn
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