JVC UXH-9 Service manual

SERVICE MANUAL
MICRO COMPONENT SYSTEM
MB10720041
UX-H9
TIMER
TIMER SET
STANDBY/ON
ON/OFF
INTRO
RDS SEARCH
RANDOM SLEEP
/
REMAIN
/RDS MODE
TUNER
TAPE CD
/BAND
BEAT CUT
DISPLAY
/CLOCK SET
SOUND
MUTING
/BASS
REPEAT ST/MONOPROGRAM
CD
VOLUME
STANDBY/ON
STANDBY
MICRO COMPONENT SYSTEM
UX-H9
VOLUME
RM-SUXH9R REMOTE CONTROL
CD SYNCHRO RECORDING
OPEN
Area Suffix
E ------ Continental Europe EN ------ Noerthern Europe
TABLE OF CONTENTS
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
COPYRIGHT © 2004 VICTOR COMPANY OF JAPAN, LIMITED
No.MB107
2004/1
SPECIFICATION
Amplifier Section CA-UXH9
Tuner FM tuning range 87.50 MHz-108.00 MHz
CD player Dynamic range 60 dB
Cassette deck Frequency response Normal (type I):100 Hz-10 000 Hz
General Power requirement AC 230 V , 50 Hz
Speaker Section SP-UXH9
Output Power (IEC 268-3) 10 W (5 W + 5 W) at 4 (10% THD) Speakers/Impedance 4 - 16
AM (MW) tuning range 522 kHz-1 629 kHz
Signal-to-noise ratio 60 dB
Wow and flutter Immeasurable
Wow and flutter 0.35 % (WRMS)
Power consumption 22 W (at operation)
3.0 W (on standby)
Dimensions (W/H/D) (approx.) 145 mm × 209 mm × 226 mm
Mass (approx.) 2.8 kg
Type Full range Bass-reflex type
Speakers 10 cm cone ×1
Power handling capacity 5 W
Impedance 4
Frequency range 100 Hz to 15 kHz
Dimensions (W/H/D) (approx.) 135 mm × 209 mm × 152 mm
Mass (approx.) 1.3 kg each
Design and specifications are subject to change without notice.
1-2 (No.MB107)
SECTION 1
PRECAUTION
1.1 Safety Precautions
(1) This design of this product contains special hardware and
many circuits and components specially for safety purpos­es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per­formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us­ing replacement components rated for higher voltage, watt­age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser­vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety charac­teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassem­bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola­tion check on the exposed metal parts of the product (an­tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particular­ly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur­rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
0.15 F AC TYPE
Place this probe on
Good earth ground
1.2 Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3 Caution
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.
1.4 Critical parts for safety
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
each exposed metal part.
(No.MB107)1-3
1.5 Safety Precautions (U.K only)
(1) This design of this product contains special hardware and many circuits and components specially for safety purposes. For con-
tinued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replace­ment parts must be identical to those used in the original circuits.
(2) Any unauthorised design alterations or additions will void the manufacturer's guarantee; furthermore the manufacturer cannot
accept responsibility for personal injury or property damage resulting therefrom.
(3) Essential safety critical components are identified by ( ) on the Parts List and by shading on the schematics, and must never
be replaced by parts other than those listed in the manual. Please note however that many electrical and mechanical parts in the product have special safety related characteristics. These characteristics are often not evident from visual inspection. Parts other than specified by the manufacturer may not have the same safety characteristics as the recommended replacement parts shown in the Parts List of the Service Manual and may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts,
high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.
1.5.1 Warning
(1) Service should be performed by qualified personnel only. (2) This equipment has been designed and manufactured to meet international safety standards. (3) It is the legal responsibility of the repairer to ensure that these safety standards are maintained. (4) Repairs must be made in accordance with the relevant safety standards. (5) It is essential that safety critical components are replaced by approved parts. (6) If mains voltage selector is provided, check setting for local voltage.
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.
1-4 (No.MB107)
1.6 Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.6.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
1M
Conductive material (conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.
1.7 Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long
a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.8 Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the CD pickup unit.
• Apply solder to the short land sections before the flexible wire is disconnected from the connector on the CD servo board. (If the flexible wire is disconnected without applying solder, the CD pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the flexible wire.
(No.MB107)1-5
1.9 Important for laser products
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able to function.
6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
!
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
REPRODUCTION AND POSITION OF LABEL and PRINT
ADVARSEL: Usynlig laser­strŒling ved Œbning, nŒr sikkerhedsafbrydere er ude af funktion. UndgŒ uds¾t­telse for strŒling (d)
CLASS 1 LASER PRODUCT
CAUTION: Invisible laser
radiation when open and interlock failed or defeated. AVOID DIRECT EXPOSURE TO BEAM. (e)
VARNING: Osynlig laser­strŒlning nŠr denna del Šr šppnad och spŠrren Šr urkopplad. Betrakta ej strŒlen. (s)
VARO: Avattaessa ja suo­jalukitus ohitettaessa olet alttiina nŠkymŠttšmŠlle lasersŠteilylle. lŠ katso sŠteeseen. (f)
1-6 (No.MB107)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
(No.MB107)1-7
SECTION 3
y
y
DISASSEMBLY
3.1 Main body
3.1.1 Removing the Front panel assembly (See Fig.1 ~ 5)
(1) Remove the two screws A and the two screws B on the
back of the body. (2) Remove the four screws C on each side of the body. (3) Remove the two screws D on the bottom of the body. (4) Move the front panel assembly in the direction of the arrow
and detach. Disconnect the wire from connector CN860
and FM-ANT.
Caution:
When reassembling, set the tab “a” on the right and left side to the groove, and move.
CD mechanism assembly
A
Front panel assembl
D
Fig.3
CD mechanism assembl
Fig.1
Front panel assembly
C
Joint a
B
Front panel assembly
Joint a
Fig.4
FM-ANT
1-8 (No.MB107)
Fig.2
CN860
Fig.5
3.1.2 Removing the Main board (See Fig.6 , 7)
• Prior to performing the following procedure, remove the front
panel assembly. (1) Disconnect the wire from all connectors on the main board. (2) Remove the two screws E and release the joint b.
Front panel
assembly
CN301
CN370
CN601
CN602
CN260
CD mechanism
assembly
CN850
CN851
Joint b
CD mechanism
assembly
CN801
Main board
Fig.6
Front panel assembly
E
Main board
Fig.7
(No.MB107)1-9
3.1.3 Removing the CD mechanism assembly and the Switch board (See Fig.8 ~ 10)
• Prior to performing the following procedure, remove the front
panel assembly and the main board. (1) Cut off the four bands setting the wires. (2) Disconnect the wire from connector on the CD open switch
and CN705 (3) Remove the two screws F on the front panel assembly. (4) Release the joint d of the CD mechanism assembly. (5) Remove the five screws G attaching the switch board to the
CD mechanism assembly.
on the CD mechanism board.
Front panel
assembly
Band
F
F
Band
Joint d
Open switch
connecter
CD mechanism
assembly
CN705
Fig.8
CD mechanism
assembly
1-10 (No.MB107)
Front panel assembly
G
G
Fig.9
Fig.10
Front panel
assembly
Switch board
CD mechanism
assembly
3.1.4 Removing the CD mechanism board (See Fig.11 ~ 13)
• Prior to performing the following procedure, remove the front
panel assembly, the main board and the CD mechanism assembly. (1) Disconnect connector on the CD mechanism. (2) Remove the four screws H on the CD mechanism
assembly.
(3) Cut off the band setting each wire and disconnect the card
wire from connector on the CD mechanism.
(4) Remove the screw J attaching the wire on the CD
mechanism board.
Caution:
The metal washer and nut come off.
(5) Remove the four screws K attaching the CD mechanism.
Front panel
CD mechanism
board
Switch board
HH
Connecter
Band
CD mechanism
board
J
Nut
Fig.11
Connecter
CD mechanism
Fig.12
CD mechanism
assembly
Band
assembly
CD mechanism
assembly
KK
CD mechanism
Fig.13
(No.MB107)1-11
3.1.5 Removing the Headphone board (See Fig.14)
• Prior to performing the following procedure, remove the front
panel assembly, the main board and the CD mechanism assembly. (1) Remove the screw L on the bracket and pull out the
headphone board.
3.1.6 Removing the LCD board (See Fig.15)
• Prior to performing the following procedure, remove the front
panel assembly, the main board and the CD mechanism assembly. (1) Remove the ten screws M and the two screws N on the
Front panel assembly.
CD mechanism
assembly
Switch board
Fig.14
Head phones board
Head phones
L
bracket
M
3.1.7 Removing the Cassette mechanism (See Fig.16)
• Prior to performing the following procedure, remove the front
panel assembly and the main board. (1) Remove the four screws P on the front panel assembly and
press the eject button on the front side to remove the cassette mechanism assembly.
M
M
Front panel
assembly
N
LCD board
Fig.15
1-12 (No.MB107)
PP
Cassette mechanism
assembly.
Fig.16
3.1.8 Removing the transformer board
(See Fig.17,18)
• Prior to performing the following procedure, remove the front
panel assembly. (1) From the rear cover assembly, remove the screw Q
attaching the transformer board. (2) Remove the four screws R attaching the transformer. (3) Remove the two screws S setting the power cord. (4) Pull out the transformer and the transformer board,
unsolder the eight soldering.
3.1.9 Removing the transformer (See Fig.17,18)
• Prior to performing the following procedure, remove the front
panel assembly. (1) From the rear cover assembly, remove the screw Q
attaching the transformer board. (2) Remove the four screws R attaching the transformer. (3) Remove the two screws S setting the power cord. (4) Pull out the transformer and the transformer board,
unsolder the six soldering.
Solder point
Trans borad
Solder point
Q
Fig.17
Solder point
3.1.10 Removing the FM-antenna board (See Fig.18)
• Prior to performing the following procedure, remove the front
panel assembly. (1) Remove the screw T on the rear cover assembly. (2) Unsolder the FM-antenna wire on the FM-antenna board.
FM ANT board
T
S
R
R
Fig.18
(No.MB107)1-13
SECTION 4
ADJUSTMENT
4.1 Measuring instructions required for adjustment
(1) AM signal generator (2) FM signal generator (3) Intter mediate frequency sweep generater (4) FM stereo signal generator (5) Low-frequency oscillator (oscillation frequency 50 Hz-20
kHz, 0dB output with 600 impeadance)
(6) Attenuator (600 impeadance)
(7) Electric voltmeter (8) Distotion meter
(9) Torque guage (cassette for CTG-N) (10) Wow & flutter meter (11) Frequency counter meter
4.1.1 Amplifier section
Reference output
Speaker output 0 dB(1V)/ 4 H. Phone output -10 dB(0.1V) 32
4.1.2 CD section
Test disc: JVC standard disc
4.1.3 Test tape
JVC standard test tape
4.1.4 Measuring instruments Radio section
FM 1 kHz, 22.5 kHz deviation FM STEREO : 1kHz, 67.5 kHz deviation Pilot signal: 7.5 kHz AM : 1 kHz, 30% modulation Reference output:
Speaker output : 0 dB (1V) 4 Headphone output : -10 dB (0.1V) 32
1-14 (No.MB107)
4.1.5 Cassette Amplifier Section
Head azimuth adjustment
Tape speed and wow/ flutter check and adjustment
PB frequency response check
Measuring ConditionItem
Test tape: 8 kHz Signal output terminal: PHONES (with 32 ohm load)
Test tape: 3 kHz Signal output terminal: PHONES (with 32 ohm load)
Test tape:
Signal output termnal: PHONES (with 32 ohm load)
Check and adjustment procedure
1. Play back the test tape (8 kHz).
2. Adjust the head azimuth adjusting screw so that the phase difference between the R and L channels is minimized at an output level that is within 2 dB of the maximum output level. After thie adjustment, lock the head azimuth adjusting screw with screw, sealant to cover more than a half of the screw head.
3. When the head azimuth is maladjusted, correct it with the head azimuth adjusting screw.
1. Play back the test tape (3 kHz) by the end portion.
2. Connect a frequency counter and check that it reads between 2940 and 3090 Hz. If not, adjust the frequency with the motor semifixed resistor.
3. Check that the wow/flutter is within 0.38% (unweighted.)
Play back the test tape while con-firming that deviation between the 1 kHz signal and 8 kHz signal should be 0 (+3~-6) dB.
Standard value Output level:
Within 2 dB of maximum output level Phase difference L and R channels: Minimum
2940 to 3090 Hz
Within 0.38% (unweighted)
Deviation between 1 kHz and 8 kHz: 0 (+3~-6) dB
Adjusting part
Head azimuth adjusting screw (To be used only after head replacement) See Fig 3-1
Tape speed: Motor semifixed resister
check only
Bias frequency check
REC and PB frequency response adjustment
Tape: Normal Signal output terminal: Cassette REC./PLAY HEAD
Test tape: Signal input FM22.5 DEV 60dB with Emphasis signal output terminal: PHONES (with 32 ohm load)
Set the TUNER or CD function and with TAPE to record. Check to see if the frequency at the measuring point T360 is 60 kHz 1 kHz if not adjst T360 until the frequency counter indicates 60 kHz 1 kHz.
At TUNER, set the BAND to the FM position, and record the reference 1 kHz signal and 8kHz signal alternately repeatedly. While playing back the recorded signal differ from that of the 1 kHz signal by within 0 (+3~-6) dB.
T360
Level difference between REC and PB: Within 0 (+3~-6) dB.
(No.MB107)1-15
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