JVC KW-V11U, KW-V11E, KW-V11UI, KW-V11EU, KW-V215DBTE Service Manual

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Page 1

SERVICE MANUAL

MONITOR WITH DVD RECEIVER

MA601<Rev.001>201410SERVICE MANUAL

KW-V11E, KW-V11EE, KW-V11EU, KW-V11J, KW-V11JW, KW-V11U, KW-V11UI, KW-V215DBTE, KW-V21BTA, KW-V21BTE, KW-V21BTEE, KW-V21BTEU, KW-V21BTJ, KW-V21BTJW, KW-V21BTU, KW-V21BTUI

DC cord (QAM1561-001)

Escutcheon (B9H-0001-00)

DC cord (QAM1562-001)

Escutcheon (B9H-0002-00)

Microphone (QAN0137-001)

(3m)

Screw (M5x8) (QYSTSP5008ZA) x6

Lead free solder used in the board (material: Sn-Ag-Cu, melting point: 219 Centigrade)

Lead free solder used in the board (material: Sn-Cu, melting point: 230 Centigrade)

Remote control (A7A-0006-00)

Screw (M5x8) (QYSSSP5008ZA) x6

Mounting assy (J2C-0006-00)

Lever (D1A-0007-00) x2

Car cable (QAM1419-001)

No.MA601<Rev.001>

2014/10

Page 2

SPECIFICATION

For US

Monitor section

Picture Size (W × H) 6.2 inches (diagonal) wide 137.5 mm × 77.2 mm (5-7/16" × 3-1/16")

Display System Transparent TN LCD panel

Drive System TFT active matrix system

Number of Pixels 1 152 000 (800H × 480V × RGB)

Effective Pixels 99.99%

Pixel Arrangement RGB striped arrangement

Back Lighting LED

DVD player section

D/A Converter 24 bit

Audio Decoder Linear PCM/Dolby Digital/MP3/WMA/WAV

Video Decoder MPEG1/MPEG2/DivX*/JPEG

* Only for KW-V21BT Region 4/KW-V11 Region 4.

Wow & Flutter Below Measurable Limit

Frequency Response

Total Harmonic Distortion 0.010% (1 kHz)

Signal to Noise Ratio 99 dB (DVD-Video 96 kHz)

Dynamic Range 99 dB (DVD-Video 96 kHz)

Disc Format DVD-Video/VIDEO-CD/CD-DA

Sampling frequency 44.1 kHz/48 kHz/96 kHz

Quantifying Bit Number 16/20/24 bit

USB interface section

USB Standard USB 2.0 Full Speed

Compatible Devices Mass storage class

File System FAT 12/16/32

Maximum Power Supply Current DC 5 V 1 A

D/A Converter 24 bit

Audio Decoder MP3/WMA/WAV

Video Decoder MPEG1/MPEG2/DivX*/JPEG

Bluetooth section (For KW-V21BT)

Technology Bluetooth 2.1 + EDR

Frequency 2.402 GHz - 2.480 GHz

Output Power +4 dBm (MAX), 0 dBm (AVE), Power Class2

Maximum Communication range Line of sight approx. 10 m (32.8 ft)

Audio Codec SBC

Profile HFP (Hands Free Profile) 1.5

96 kHz Sampling 20 Hz to 22 000 Hz

48 kHz Sampling 20 Hz to 22 000 Hz

44.1 kHz Sampling 20 Hz to 20 000 Hz

* Only for KW-V21BT Region 4/KW-V11 Region 4.

SPP (Serial Port Profile) 1.1 SDP (Service Discovery Profile) A2DP (Advanced Audio Distribution Profile) 1.2 AVRCP (Audio/Video Remote Control Profile) 1.3 OPP (Object Push Profile) PBAP (Phonebook Access Profile) 1.0 GAP (Generic Access Profile)

(No.MA601<Rev.001>)2/30

Page 3

FM tuner section

Frequency Range With channel interval set to 200 kHz: 87.9 MHz to 107.9 MHz

With channel interval set to 50 kHz 87.5 MHz to 108.0 MHz

Usable Sensitivity (S/N: 30 dB Dev 22.5 kHz) 7.2 dBf (0.63 µV/75 Ω) Quieting Sensitivity (S/N: 46 dB Dev 22.5 kHz) 15.2 dBf (1.58 µV/75 Ω)

Frequency Response (± 3.0 dB) 30 Hz - 15 kHz

Signal to Noise Ratio 68 dB (MONO)

Selectivity (± 400 kHz) ≥ 80 dB

Stereo Separation 40 dB (1 kHz)

AM tuner section

Frequency Range (10 kHz) 530 kHz to 1 700 kHz

Usable Sensitivity 29 dBµ

Video section

Color System of External Video Input NTSC/PAL

External Video Input Level (RCA/mini jack) 1 Vp-p/ 75 Ω Video Output Level (RCA jack) 1 Vp-p/ 75 Ω

Audio section

Maximum Power (Front & Rear) 50 W × 4 Full Bandwidth Power (Front & Rear)(4 Ω, 14.4 V, 1% THD) 22 W × 4 Preout Level 4 V/10 kΩ Preout Impedance ≤ 600 Ω Speaker Impedance 4 Ω - 8 Ω

Parametric Equalizer (5 Band) Bass: 63 Hz, 80 Hz, 100 Hz, 125 Hz, ±10 dB

Mid Bass: 200 Hz, 250 Hz, 315 Hz, 400 Hz, ±10 dB Mid: 0.63 kHz, 0.8 kHz, 1.0 kHz, 1.25 kHz, ±10 dB Mid High: 2.0 kHz, 2.5 kHz, 3.15 kHz, 4.0 kHz, ±10 dB High: 6.3 kHz, 8.0 kHz, 10.0 kHz, 12.5 kHz, ±10 dB

General

Operating Voltage 14.4 V (10.5 V - 16 V allowable)

Maximum Current Consumption 10 A

Installation Dimensions (W × H × D) 178 mm × 100 mm × 162 mm (7-1/16” × 3-15/16” × 6-7/16”) (Region 1)

182 mm × 111 mm × 160 mm (7-3/16” × 4-3/8” × 6-5/16”) (Region 4)

Operational Temperature Range -10°C to +60°C

Weight (Main Unit) 1.6 kg (3.6 lbs) (Region 1)

1.9 kg (4.2 lbs) (Region 4)

• Design and specifications are subject to change without notice.

(No.MA601<Rev.001>)3/30

Page 4

SPECIFICATION

For Europe

Monitor section

Picture Size (W × H) 6.2 inches (diagonal) wide 137.5 mm × 77.2 mm

Display System Transparent TN LCD panel

Drive System TFT active matrix system

Number of Pixels 1 152 000 (800H × 480V × RGB)

Effective Pixels 99.99%

Pixel Arrangement RGB striped arrangement

Back Lighting LED

DVD player section

D/A Converter 24 bit

Audio Decoder Linear PCM/Dolby Digital/MP3/WMA/WAV

Video Decoder MPEG1/MPEG2/DivX/JPEG

Wow & Flutter Below Measurable Limit

Frequency Response 96 kHz Sampling 20 Hz - 22,000 Hz

48 kHz Sampling 20 Hz - 22,000 Hz

44.1 kHz Sampling 20 Hz - 20,000 Hz

Total Harmonic Distortion 0.010% (1 kHz)

Signal to Noise Ratio 99 dB (DVD-Video 96 kHz)

Dynamic Range 99 dB (DVD-Video 96 kHz)

Disc Format DVD-Video/VIDEO-CD/CD-DA

Sampling frequency 44.1 kHz/48 kHz/96 kHz

Quantifying Bit Number 16/20/24 bit

USB interface section

USB Standard USB 2.0 Full Speed

Compatible Devices Mass storage class

File System FAT 12/16/32

Maximum Power Supply Current DC 5 V 1 A

D/A Converter 24 bit

Audio Decoder MP3/WMA/WAV

Video Decoder MPEG1/MPEG2/DivX/JPEG

Bluetooth section (For KW-V21BT/KW-V215DBT)

Technology Bluetooth 2.1 + EDR

Frequency 2.402 GHz - 2.480 GHz

Output Power +4 dBm (MAX), 0 dBm (AVE), Power Class2

Maximum Communication Range Line of sight approx. 10 m

Audio Codec SBC

Profile HFP (Hands Free Profile) 1.5

(No.MA601<Rev.001>)4/30

Page 5

Digital tuner (DAB) section (For KW-V215DBT)

Frequency Range L-BAND: 1 452.960 MHz - 1 490.624 MHz

BAND III: 174.928 MHz - 239.200 MHz

Sensitivity -100 dBm

Signal to Noise Ratio 90 Db

DAB Aerial Connector Connector type: SMB

Output Voltage: 14.4 V (11 V - 16 V allowable) Maximum Current: <100 mA

FM tuner section

Frequency Range (50 kHz) 87.5 MHz to 108.0 MHz

Usable Sensitivity (S/N: 30 dB Dev 22.5 kHz) 6.2 dBf (0.56 µV/75 Ω) Quieting Sensitivity (S/N: 46 dB Dev 22.5 kHz) 15.2 dBf (1.58 µV/75 Ω)

Frequency Response (± 3.0 dB) 30 Hz - 15 kHz

Signal to Noise Ratio 68 dB (MONO)

Selectivity (± 400 kHz) ≥ 80 dB

Stereo Separation 40 dB (1 kHz)

LW tuner section

Frequency Range (9 kHz) 153 kHz to 279 kHz

Usable Sensitivity 45 µV

MW tuner section

Frequency Range (9 kHz) 531 kHz - 1 611 kHz

Usable Sensitivity 28.5 µV

Video section

Color System of External Video Input NTSC/PAL

External Video Input Level (RCA/mini jack) 1 Vp-p/ 75 Ω Video Output Level (RCA jack) 1 Vp-p/ 75 Ω Analog RGB input (Only for EU ver.) 0.7 Vp-p/75 Ω

Audio section

Maximum Power (Front & Rear) 50 W × 4

Full Bandwidth Power (Front & Rear) (at less than 1% THD))

30 W × 4 (E Ver.)

22 W × 4 (EU Ver.) Preout Level 4 V/10 k Ω Preout Impedance ≤ 600 Ω Speaker Impedance 4 Ω - 8 Ω

Parametric Equalizer (5 Band) Bass: 63 Hz, 80 Hz, 100 Hz, 125 Hz, ±10 dB

Mid Bass: 200 Hz, 250 Hz, 315 Hz, 400 Hz, ±10 dB

Mid: 0.63 kHz, 0.8 kHz, 1.0 kHz, 1.25 kHz, ±10 dB

Mid High: 2.0 kHz, 2.5 kHz, 3.15 kHz, 4.0 kHz, ±10 dB

High: 6.3 kHz, 8.0 kHz, 10.0 kHz, 12.5 kHz, ±10 dB

General

Operating Voltage 14.4 V (10.5 V - 16 V allowable)

Maximum Current Consumption 10 A

Installation Dimensions (W × H × D) 182 mm × 111 mm × 160 mm (E Ver.)

178 mm × 100 mm × 162 mm (EU Ver.) Operational Temperature Range -10°C - +60°C

Weight (Main Unit) 1.9 kg (E Ver.)

1.6 kg (EU Ver.)

• Design and specifications are subject to change without notice.

(No.MA601<Rev.001>)5/30

Page 6

SPECIFICATION

For ASIA

Monitor section

Picture Size (W × H) 6.2 inches (diagonal) wide 137.5 mm × 77.2 mm

Display System Transparent TN LCD panel

Drive System TFT active matrix system

Number of Pixels 1 152 000 (800H × 480V × RGB)

Effective Pixels 99.99%

Pixel Arrangement RGB striped arrangement

Back Lighting LED

DVD player section

D/A Converter 24 bit

Audio Decoder Linear PCM/Dolby Digital/MP3/WMA /WAV

Video Decoder MPEG1/MPEG2/DivX/JPEG

Wow & Flutter Below Measurable Limit

Frequency Response 96 kHz Sampling 20 Hz - 22 000 Hz

48 kHz Sampling 20 Hz - 22 000 Hz

44.1 kHz Sampling 20 Hz - 20 000 Hz

Total Harmonic Distortion 0.010% (1 kHz)

Signal to Noise Ratio 99 dB (DVD-Video 96 kHz)

Dynamic Range 99 dB (DVD-Video 96 kHz)

Disc Format DVD-Video/VIDEO-CD/CD-DA

Sampling frequency 44.1 kHz/48 kHz/96 kHz

Quantifying Bit Number 16/20/24 bit

USB interface section

USB Standard USB 2.0 High Speed

Compatible Devices Mass storage class

File System FAT 12/16/32

Maximum Power Supply Current DC 5 V 1 A

D/A Converter 24 bit

Audio Decoder MP3/WMA /WAV

Video Decoder MPEG1/MPEG2/DivX/JPEG

Bluetooth section (For KW-V21BT)

Technology Bluetooth 2.1 + EDR

Frequency 2.402 GHz - 2.480 GHz

Output Power +4 dBm (MAX), 0 dBm (AVE), Power Class2

Maximum Communication range Line of sight approx. 10 m

Audio Codec SBC

Profile HFP (Hands Free Profile) 1.5

(No.MA601<Rev.001>)6/30

Page 7

FM tuner section

Frequency Range (50 kHz) 87.5 MHz to 108.0 MHz

Usable Sensitivity (S/N: 30 dB Dev 22.5 kHz) 6.2 dBf (0.56 µV/75 Ω) Quieting Sensitivity (S/N: 46 dB Dev 22.5 kHz) 15.2 dBf (1.58 µV/75 Ω)

Frequency Response (± 3.0 dB) 30 Hz - 15 kHz

Signal to Noise Ratio 68 dB (MONO)

Selectivity (± 400 kHz) ≥ 80 dB

Stereo Separation 40 dB (1 kHz)

AM tuner section (For U and A Ver.)

Frequency Range (9 kHz) 531 kHz to 1 611 kHz

Usable Sensitivity 29 dBµ

LW tuner section (For UI Ver.)

Frequency Range (9 kHz) 153 kHz - 279 kHz

Usable Sensitivity 45 dBµ

MW tuner section (For UI Ver.)

Frequency Range (9 kHz) 531 kHz - 1 611 kHz

Usable Sensitivity 28.5 dBµ

Video section

Color System of External Video Input NTSC/PAL

External Video Input Level (RCA/mini jack) 1 Vp-p/ 75 Ω Video Output Level (RCA jack) 1 Vp-p/ 75 Ω Analog RGB input (Only for KW-V21BTU) 0.7 Vp-p/75 Ω

Audio section

Maximum Power (Front & Rear) 50 W × 4

Full Bandwidth Power (Front & Rear)

22 W × 4

(at less than 1% THD)

Preout Level 4 V/10 kΩ Preout Impedance ≤ 600 Ω Speaker Impedance 4 Ω - 8 Ω

Parametric Equalizer (5 Band) Bass: 63 Hz, 80 Hz, 100 Hz, 125 Hz, ±10 dB

Mid Bass: 200 Hz, 250 Hz, 315 Hz, 400 Hz, ±10 dB

Mid: 0.63 kHz, 0.8 kHz, 1.0 kHz, 1.25 kHz, ±10 dB

Mid High: 2.0 kHz, 2.5 kHz, 3.15 kHz, 4.0 kHz, ±10 dB

High: 6.3 kHz, 8.0 kHz, 10.0 kHz, 12.5 kHz, ±10 dB

General

Operating Voltage 14.4 V (10.5 V to 16 V allowable)

Maximum Current Consumption 10 A

Installation Dimensions (W × H × D) 178 mm × 100 mm × 162 mm Operational Temperature Range -10°C - +60°C

Weight (Main Unit) 1.6 kg

• Design and specifications are subject to change without notice.

(No.MA601<Rev.001>)7/30

Page 8

SECTION 1

PRECAUTION

1.1 Safety Precautions

(1) This design of this product contains special hardware and

many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.

(2) Alterations of the design or circuitry of the product should

not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.

(3) Many electrical and mechanical parts in the products have

special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.

(4) The leads in the products are routed and dressed with ties,

clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassembling.

1.2 Warning

(1) This equipment has been designed and manufactured to

meet international safety standards.

(2) It is the legal responsibility of the repairer to ensure that

these safety standards are maintained.

(3) Repairs must be made in accordance with the relevant

safety standards.

(4) It is essential that safety critical components are replaced

by approved parts.

(5) If mains voltage selector is provided, check setting for local

voltage.

1.3 Caution

Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.

1.4 Critical parts for safety

In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)

1.5 Remote control

The Lithium battery is in danger of explosion if replaced incorrectly. Replace it only with the same or equivalent type.

1.6 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

1.6.1 Grounding to prevent damage by static electricity

Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. Be careful to use proper grounding in the area where repairs are being performed.

(1) Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.

(2) Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body.

(caption) Anti-static wrist strap

Conductive material (conductive sheet) or iron plate

(3) Handling the optical pickup

• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)

• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.

(No.MA601<Rev.001>)8/30

Page 9

1.7 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the

replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a

time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.8 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the pickup unit.

• Apply solder to the short land sections before the FPC wire is disconnected from the connector on the DVD mecha board. (If the FPC wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)

• In the assembly, be sure to remove solder from the short land sections after connecting the FPC wire.

Short land section

(No.MA601<Rev.001>)9/30

Page 10

1.9 Important for laser products

1.CLASS 1 LASER PRODUCT

2.CAUTION :

(For U.S.A.) Visible and/or invisible class II laser radiation when open. Do not stare into beam. (Others) Visible and/or invisible class 1M laser radiation when open. Do not view directly with optical instruments.

3.CAUTION : Visible and/or invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam.

4.CAUTION : This laser product uses visible and/or invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated. It is dangerous to defeat the safety switches.

5.CAUTION : If safety switches malfunction, the laser is able to function.

6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified here in may result in hazardous radiation exposure.

Please use enough caution not to

see the beam directly or touch it

in case of an adjustment or operation

check.

(No.MA601<Rev.001>)10/30

Page 11

SECTION 2

SPECIFIC SERVICE INSTRUCTIONS

2.1 How to repair a fuse pattern

2.1.1 Purpose of fuse pattern

In order to prevent serious damage on the circuit, fuse pattern is prepared on the GND line of RCA Terminal. This damage may take due to improper part replacement with a external equipment via RCA line.

2.1.2 Repair Procedure

(1) Check the shorted circuit at the meltdown point.

Need to clean up if the shorted circuit or carbonization happen at the fuse pattern. (2) Add following parts on the fuse pattern. (3) Check output level.

Meltdown point

Parts Number SPEC

F53-0513-08 4A

2.1.3 After finished repair

Due to improper part replacement, this meltdown occurs. Thus please notice following information when the unit is return to your customer. Things to be checked before installing the unit.

(1) Check the GND line of external amplifier or other equipment which must connect properly. (2) Check whether the GND line is not short-circuited with the battery terminal. (do not short-circuit these lines)

2.2 COMPONENTS DESCRIPTION

2.2.1 MAIN PWB

Ref. No. Application / Function

IC1 Regulator System DC Regulator IC

IC111 Regulator D3.3V DCDC convertor IC

IC131 Regulator Mecha8V DCDC convertor IC

IC151 Regulator 22V/-20V DCDC convertor IC

IC171 Regulator D5.8V DCDC convertor IC

IC172 Hi-side SW Current limit

IC173 Regulator For USB5V Regulator IC

IC174 Regulator For Mecha5V Regulator IC

IC201 Power IC Power AMP

IC301 Electric Vol IC Audio Vol Control, Audio Signal

IC341 Isolation Amp For iPod-V

IC351 Video selector IC Video selector to LCD

IC361 Video selector IC Video selector to VOUT

IC362 Video buffer VOUT Video driver with LPF

IC401 TUNER IC TUNER IC

IC471 Regulator For CD5V Regulator IC

IC501 MCU IC System control IC

Operation / Condition / Compatibility

Select

Ref. No. Application / Function

IC502 Voltage detect IC Reset signal generate at 2.4V

IC503 EEPROM Memory

IC711 AND Logic IC Navi(SXI) TX 3.3V→

IC721 AND Logic IC Navi(SXI) RX 5.0V→

IC801 MCU IC DAB control IC

Q31 Transistor SURGE_DET control

Q32 Transistor SURGE_DET control

Q33 Transistor SURGE_DET control

Q34 Transistor SURGE_DET control

Q35 Transistor BU_DET control

Q36 Transistor BU_DET control

Q37 Transistor BU_DET control

Q41 Transistor ACC_DET control

Q42 Transistor ACC_DET control

Q43 Transistor ACC_DET control

Q51 Transistor ILUMI control

Q91 Transistor Parking control

Operation / Condition / Compatibility

5.0V convert

3.3V convert

(No.MA601<Rev.001>)11/30

Page 12

Ref. No. Application / Function

Operation / Condition / Compatibility

Q92 Transistor Parking control

Q93 Transistor Parking control

Q94 Transistor Reverse control

Q101 SW FET SW14V ON/OFF

Q102 Transistor SW14V control

Q105 Transistor SW14V control

Q151 SW FET DCDC SW FET (22V, -22V)

Q252 Transistor PRE_OUT_Mute control

Q261 Transistor PRE_OUT_Mute

Q262 Transistor PRE_OUT_Mute

Q263 Transistor PRE_OUT_Mute

Q264 Transistor PRE_OUT_Mute

Q265 Transistor PRE_OUT_Mute

Q511 Transistor RESET MUTE control

Q512 Transistor RESET MUTE

Q513 Transistor DET MUTE

Q521 Transistor KEY IN DET

Q591 Transistor SW3.3V control

Q592 Transistor SW3.3V control

Q601 Transistor SI control

Q611 Transistor TOUCH control

Q612 Transistor TOUCH control

Q613 Transistor TOUCH control

Q614 Transistor TOUCH control

Q761 MOS FET STREMO control

Q762 Transistor STREMO control

Q771 MOS FET STREMO control

2.2.2 SWITCH PWB

Ref. No. Application / Function

IC101 Remote control

Operation / Condition / Compatibility

Remote control sensor

module

Q102 buffer LED buffer

2.2.3 VIDEO PWB

Ref. No. Application / Function

IC101 Chroma gamma

Operation / Condition / Compatibility

Chroma gamma T/C Scaller

T/C Scaller

IC102 128Mbit SDRAM IC SDRAM for Image signal

preservation

IC103 64Mbit FLASH ROM FLASH ROM for MN103SH23

IC104 64Mbit FLASH ROM FLASH ROM for MN103SH23

IC105 Regulator 1.2V Regulator IC

IC301 Regulator 9.2V Regulator IC

IC302 OP-AMP X 2 VCOM AMP

Q101 SW NAVI vsync control

Q201 buffer VIDEO buffer

Q202 buffer VIDEO buffer

Q203 buffer VIDEO buffer

Q204 buffer VIDEO buffer

Q205 SW KEY_LED power control

Ref. No. Application / Function

Operation / Condition / Compatibility

Q206 SW KEY_LED power control

Q261 SW (KW-V only) KEY LED Constant current

circuit

Q302 Voltage Drop Voltage Drop for input of 9.2V

Regulator

Q305 Voltage Drop Voltage Drop for 18V

Q306 SW Switch for 18V

Q307 SW Switch for 18V

Q308 Voltage Drop Voltage Drop for -6V

Q309 Voltage Drop Voltage Drop for -6V

Q310 SW Switch for -6V

Q311 SW Switch for -6V

Q302 SW Switch for -6V

Q401 LCD Backlight lighting LCD Backlight Constant

current circuit

Q402 LCD Backlight lighting LCD Backlight Constant

current circuit

Q403 LCD Backlight lighting LCD Backlight Constant

current circuit

Q404 LCD Backlight lighting LCD Backlight Constant

current circuit

Q405 LCD Backlight lighting LCD Backlight Constant

current circuit

Q406 LCD Backlight lighting LCD Backlight Constant

current circuit

Q407 LCD Backlight lighting LCD Backlight Constant

current circuit

Q408 LCD Backlight lighting LCD Backlight Constant

current circuit

Q409 LCD Backlight lighting LCD Backlight Constant

current circuit

2.2.4 DAB TUNER PWB

Ref. No. Application / Function

Operation / Condition / Compatibility

IC1 FM/AM Tuner IC FM/AM Tuner & HD blending

IC2 LOW Tuner IC Low IF Tuner

IC3 DAB decoder DAB signal processing

IC4 Serial Flash memory Boot code storage for Si4613

IC5 Regulator 1.2V Regulator IC

IC6 Regulator 1.8V Regulator IC

IC7 Regulator 1.8V Regulator IC

(No.MA601<Rev.001>)12/30

Page 13

3.1 Main body

3.1.1 Removing the VIDEO PWB (See Fig.1 to 5)

(1) Remove the 1 screw A. (See Fig.1)

Fig.1

(2) Remove the 2 screws B. (See Fig.2)

SECTION 3

DISASSEMBLY

(4) Disconnect the wires from CN201

(See Fig.4)

(5) Disconnect the wires from CN202

and CN402. (See Fig.5)

(6) Remove the 4 screws D, and remove the VIDEO PWB

(1/2). (See Fig.5)

(7) Remove the 2 screws E, and remove the VIDEO PWB

(2/2). (See Fig.5)

and CN801.

CN201 CN801

Fig.4

, CN203, CN301, CN401

Fig.2

(3) Remove the 2 screws C and 3 hooks, and remove the

FRONT PANEL ASS'Y. (See Fig.3)

Hook FRONT PANEL ASS'Y

Hook Hook

CN203

VIDEO PWB (1/2)

CN301

CN402

Fig.5

CN401

CN202

VIDEO PWB (2/2)

C C

Fig.3

(No.MA601<Rev.001>)13/30

Page 14

3.1.2 Removing the SWITCH PWB. (See Fig.6 and 7)

(1) Remove the 2 screws F and 1 screw G, and remove the

BRACKET. (See Fig.6)

BRACKET

F F

Fig.6

(2) Remove the 4 screws H, and remove the GUIDE(L/R).

(See Fig.7)

(3) Remove SWITCH PWB(1/2) and SWITCH PWB(2/2).

(See Fig.7)

SWITCH PWB (2/2)SWITCH PWB (1/2)

(3) Remove the 2 screws M, and remove the TOP PLATE.

(See Fig.9)

TOP PLATE

Fig.9

(4) Remove the 4 screws N, and remove the DVD MECHA

ASS'Y. (See Fig.10)

DVD MECHA ASS'Y

GUIDE

Fig.7

3.1.3 Removing the DVD MECHA ASS'Y (See Fig.8 to 11)

(1) Remove the 3 screws J and 2 screws K, and remove the

HEATSINK. (See Fig.8)

(2) Remove the 2 screws L. (See Fig.8)

HEATSINK

GUIDE

Fig.10

(5) Disconnect the FFC wire from CN401

CN401

. (See Fig.11)

Fig.8

Fig.11

(No.MA601<Rev.001>)14/30

Page 15

3.1.4 Removing the MAIN PWB (See Fig.12 to 14)

(1) Remove the 2 screws P and 1 screw Q. (See Fig.12)

Fig.12

(2) Remove the 1 screw R. (See Fig.13)

3.1.5 Removing the DAUGHTER PWB (See Fig.15)

(1) Disconnect the FFC wire from CN501 (2) Remove the 2 screws T, and remove the DAUGHTER

PWB.

CN501

DAUGHTER PWB

Fig.15

Fig.13

(3) Remove the 2 screws S, and remove the MAIN PWB.

(See Fig.14)

MAIN PWB

Fig.14

(No.MA601<Rev.001>)15/30

Page 16

3.2 DVD mechanism assembly

3.2.1 Removing the DVD MECHA PWB (See Fig.1)

(1) Solder the short land on the PICK UP. (2) Disconnect the FPC or Connector wires from CN101

, CN202 and CN301.

CN201

(3) Remove the 2 screws A and remove the DVD MECHA

PWB.

DVD MECHA PWB

CN301

CN101

SHORT RAND

CN202

CN201

Fig.1

3.2.2 Removing the ROLLER ASSY. (See Fig.2 and 3)

(1) Remove the 4 screws B, and remove the TOP COVER.

(See Fig.2)

TOP COVER

(3) Remove the 1 screw C, and remove the ROLLER ASSY.

(See Fig.4)

ROLLER ASSY

Fig.4

Fig.2

(2) Remove the 2 springs. (See Fig.3)

SPRING

Fig.3

(No.MA601<Rev.001>)16/30

Page 17

SECTION 4

ADJUSTMENT

4.1 Test Mode

4.1.1 List of special modes

Mode name Description Key used

TUNER span switching Switches TUNER frequency step/span. Press and hold the [DISP] key and

[EJECT] key, and press the [RESET] key.

Memory clear Clears the backup memory and installer memory. INITIALIZE inside the Setup menu

(INITIALIZE in the service mode)

SS mode Special service mode that is entered from the production

mode.

Service mode Mode used by engineers or servicing personnel.

Note: Confirm that the Bluetooth is not connected.

Opening Customize Mode (and) Setting Rewrite mode

Force EJECT Mode to use when the DISC cannot be ejected. Press and hold the EJECT key for 10

Mode used by sales and retail. Overwrites the start-up screen with DISC/USB. Overwrites the initial settings after factory shipment. Example: DEMO=OFF, NAVI=ON, etc.

Press and hold the [EQ] key and [DISP] key, and press the [RESET] key.

While pressing the [EQ] key, touch upper left corner of the touch panel within

0.5 seconds, and then touch upper right corner of the touch panel within 2 seconds.

While pressing the [EQ] key, touch lower left corner of the touch panel within 0.5 seconds, and then touch lower right corner of the touch panel within 2 seconds.

seconds.

4.2 Service Mode

4.2.1 Switching to service mode

Note: Confirm that the Bluetooth is not connected.

• While pressing the [EQ] key (1), touch upper left corner (2) of the touch panel within 0.5 seconds, and then touch upper right corner (3) of the touch panel within 2 seconds.

(2) (3)

(1)

4.2.2 Display specifications

Service Mode Page1 <DAB MODEL>

Service Mode Page1 <Except DAB MODEL>

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Page 18

Service Mode Page2

[NEXT] key: Switch from Page 1 → Page 2. [PREV] key: Switch from Page 2 → Page 1.

[EXIT] key: Exit the Service Mode and return to the normal

screen.

Text Description

SYS *.*** **** Display of system controller version and JVM

number

APP *.*.*** Display of APP u-controller + design data

version

DATA **** Display of Font data version

DISC **** Display of DISC mecha module version

Macro **** Display of Macrovision version

DivX **** Display of DviX version

BT **** Display of BT module Firmware version

Span * Display of Span selection status for Tuner

(displayed as NA or SA or EU or ASIA or BR or TN or JP)

Type Destination information

Model Model Information

DISC-Area DISC mecha module destination information

Region Region code

S.NO Serial number

DATA1 **** Display of opening data's version

(Commercially=”1000”, DOP=”DOP”)

DATA2 **** Display of wallpaper data's version

(Commercially: ”1000”, DOP: ”DOP”)

DATA3 **** Display of steering remote control threshold

version Displays the version number when threshold data is written using USB. For DOP models, display as follows as the fixed value is retained from the beginning. Commercially support model: “0001” Commercially non support model: “-” HONDA: “KC” MAZDA: “KF” MITSUBISHI: “KG” ISUZU: “KJ NISSAN1: “KS1” NISSAN2 “KS2” TOYOTA: “KL”

Text Description

DATA4 **** Display of DEMO image version

(Commercially=”1000”)

DAB ****/******** Display of DAB module version

HDR ******** Display of HD-Radio module version

4.2.2.1 INITIALIZE ALL

Process (1) to (4) in sequence.

(1) Initialization of system controller EEPROM

Backup memory, user profiles 1 to 3 Tuner Area setting Error history

(2) Initialization of DISC module EEPROM (Initialize to normal)

Send [Arg0: 9C, Arg1: 06, Arg2: 00] (initialize EEPROM to normal) to DISC module Receive [Arg0: AA Arg1: 01] from DISC module Receive [Arg0: AA Arg1: 09 Arg2: ** Arg3: **] from DISC module

(3) Initialization of Bluetooth module EEPROM

Note:

Before performing Initialize All, turn off BT pairing mode and voice-recognition mode. Failure to do so will result in error during initialization.

(4) Initialization of user-captured wallpaper area

Clear the APP u-controller F.ROM user-capture area and reset to the initial state (all black).

Data not cleared

• Monitor adjustment data (panel Flash ROM)

• Touch panel adjustment data / Tuner adjustment data / Tuner span information / serial no. (Syscom EEPROM)

• No. of power-on counts (Syscom EEPROM)

• No. of eject counts (DISC mecha EEPROM)

Below screen is retained and normal screen is not displayed.

• [BACK] / [EXIT] keys prohibited

• All keys including hard keys and remote controller keys are prohibited.

(No.MA601<Rev.001>)18/30

Page 19

Determine error in each block of SYSTEM/ DISC/ BT.

• In case of Bluetooth, Initialize Error is also considered as abnormal termination

Discontinue process once NG is detected, and display the corresponding error as follows. NG SYSTEM: Clearing of the unit set EEP (APP management and SYS management) terminated abnormally NG DISC: Clearing of DISC module EEPROM terminated abnormally. NG BT: BT module initialization terminated abnormally. The below screen is retained until the [EXIT] key is pressed. When the [EXIT] key is pressed, normal screen is brought back. [EXIT] key: Return to the normal display by canceling the service mode.

4.2.2.2 TEMPERATURE

Displays DISC module temperature (displays in 3 digits). Acquires data from the module and updates the display every 30 seconds, as is done in the normal operation mode.

4.2.2.3 RUNNING MODE DVD MODE5: Displays the currently selected mode COUNT: Counter display DVD ERROR: Displays the error code for error in the DISC

mecha (display as 000000 when there is no error) DOOR ERROR: Displays the error code for error in the door mecha (display as 000000 when there is no error) *Immediately after moving to the RUNNING MODE, hide the dis-

play of all the above. Display the above items after an item is selected.

[BACK] key: Goes back to the service mode. *Only valid before selecting an item. Not valid after a selection is made.

Mode Cancel Key

• DOOR MODE can be canceled using the EJECT hard key.

• DVD MODE can be canceled using the Power Off hard key. (1) DOOR MODE

Execute Door mecha running mode 1. (Not valid for models without door mecha.) 2th line display: DOOR MODE 1 3th line display: Display the number of runs in 6 digits. 4th line display: Nil 5th line display: Display as "000000" when there is no door

mecha error, display the door mecha error code when an error has occurred.

(2) DVD MODE 1 to 6

Execute DVD running mode 1 to 6 (For models with door mecha, OPEN/CLOSE the door in sync with DISC LOAD/EJECT.) 2th line display: DVD MODE 1 3rd line display: Display Arg 5,6,7 (BCD) of the "Unit re-

quest" (running status) received from DISC module in 6 digits.

4th line display: Display Arg 2,3,4 (HEX) of the Unit request

(running status) received from DISC module in 6 digits.

5th line display:

Nil

Display as "000000" when there is no door mecha error. Display the door mecha error code in the event of an error.

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Page 20

4.2.2.4 DVD CHECK MODE

When this mode is selected, reset DISC module and restart in Check Mode. (Specify "Check Mode On" in the startup mode for 0x94 command.) After restarting in Check Mode, transit to DVD CHECK MODE screen. Directly touch the item to select the operation.

NORMAL PLAY: Displays the currently selected item XXXX XXXX: Displays the data acquired from the mecha module

(4 bytes) as it is.

• Immediately after moving to the DVD CHECK MODE, hide the display of all the above. Display the top 2 lines after an item is selected.

• DVD CHECK MODE is cleared by power OFF (Clear by ACC OFF/ BATTERY OFF/Detach).

(1) NORMAL PLAY

Process test item [1] of the check mode specification 2nd line display: NORMAL PLAY 3rd line display: Display Arg 2,3,4,5 (HEX) of the command received from the module, in the following format.

XXX XXXX

Arg2 Arg3 Arg4 Arg5

(2) EF OUT-TRACKING OFF

Process test item [2] of the check mode specification 2nd line display: EF OUT-TRACKING OFF 3rd line display: Nil

(3) EF IN-TRACKING OFF

Process test item [3] of the check mode specification 2nd line display: EF IN-TRACKING OFF 3rd line display: Nil

(4) CD-LASER ON

Process test item [4] of the check mode specification 2nd line display: CD-LASER ON 3rd line display: Display Arg 2,3,4,5 (HEX) of the command received from the module, in the following format.

XXX XXXX

Arg2 Arg3 Arg4 Arg5

(5) DVD-LASER ON

Process test item [5] of the check mode specification 2nd line display: DVD-LASER ON 3rd line display: Display Arg 2,3,4,5 (HEX) of the command received from the module, in the following format.

XXX XXXX

Arg2 Arg3 Arg4 Arg5

(6) DVDx1 JITTER MODE

Process test item [6] of the check mode specification 2nd line display: DVDx1 JITTER MODE 3rd line display: Display Arg 2,3,4,5 (HEX) of the command received from the module, in the following format.

XXXX XXXX

Arg2 Arg3 Arg4 Arg5

(7) SEARCH & JITTER

Process test item [10] of the check mode specification 2nd line display: SEARCH & JITTER 3rd line display: Display Arg 2,3,4,5 (HEX) of the command received from the module, in the following format.

XXXX XXXX

Arg2 Arg3 Arg4 Arg5

(8) MONITOR

Process test item [11] of the check mode specification 2nd line display: MONITOR 3rd line display: Display Arg 2,3,4,5 (HEX) of the command received from the module, in the following format.

XXXX XXXX

Arg2 Arg3 Arg4 Arg5

(9) DVDx1 PLAY

Process test item [12] of the check mode specification 2nd line display: DVDx1 PLAY 3rd line display: Display Arg 2,3,4,5 (HEX) of the command received from the module, in the following format.

XXXX XXXX

Arg2 Arg3 Arg4 Arg5

(10) STOP

Process test item [13] of the check mode specification 2nd line display: STOP 3rd line display: Nil

(11) EJECT

Process test item [14] of the check mode specification 2nd line display: EJECT 3rd line display: Nil

(12) LOAD

Process test item [15] of the check mode specification 2nd line display: LOAD 3rd line display: Nil

(13) SLEEP

Process test item [16] of the check mode specification 2nd line display: SLEEP 3rd line display: Nil

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Page 21

4.2.2.5 ERROR/DIAG DATA

[BACK] key: Goes back to the Service Mode

(1) DVD ERROR (DISC module error history)

By DISC module communication, acquire total error count, the most recent 3 errors, initial 5 errors, and display them.

(2) MECHA ERROR (door mechanism error history)

Read total error count, the most recent 3 errors, initial 5 errors from EEPROM, and display them.

(3) DC1 / DC2 (DC offset error history)

Read whether or not there is a DC1 error, and DC2 error count from EEPROM, and display them.

(4) Power Detected(********)

Read the number of times power supply was turned ON from EEPROM, and display the count. Display as follows according to the counter value.

a) "Power Detected (counter value)" when counter val-

ue is 2 or higher b) "No Detection(1)" when counter value is 1 c) "Detection Cleared!" when counter value is 0

(5) DISC EJECT **** times

By DISC module communication, acquire DISC EJECT count and display it.

(6) [DVD ERROR/DISC EJECT CLR] key

Clears the DVD ERROR history and DISC EJECT count. (Sends to DISC module EEPROM initialization command (also initializes error history).)

→Goes back to the Service Mode

(7) [MECHA ERROR CLR] key

Clears the door mechanism error history.

→Goes back to the Service Mode

(8) [DC ERROR CLR] key

Clears the DC1/2 error history.

→Goes back to the Service Mode

(9) [Power History CLR] key (Key with no character)

Clears the number of times power supply was turned ON.

→Goes back to the Service Mode

4.2.2.6 RDS TEST MODE

Screen for checking the setting and information for Radio Data System test mode.

4.2.2.7 HD/DAB TEST

Screen for checking the setting and information for HD/DAB test mode. *The same key is used for DAB TEST and HD TEST; the key TOP display will be automatically switched on the corresponding models.

4.2.2.8 NR / EC

Mode for setting the speech quality of the hands-free microphone.

4.2.2.9 BT MICROPHONE TEST

The mode for confirming the normal operation of BT audio circuit by inputting audio from MIC and outputting from the speaker.

• Switch the audio selector to Bluetooth.

• Send Bluetooth Loop back START command to TCC.

• Send to TCC the command for setting Mic Gain, set at Gain 2 (fixed).

Retain the above screen until [EXIT] key or [BACK] key is pressed.

[EXIT] key or [BACK] key: Transition to the completed screen.

This mode can be cleared only by turning the power OFF.

• [BACK] / [EXIT] keys prohibited

(No.MA601<Rev.001>)21/30

Page 22

4.2.2.10 FIRM UPDATE MODE

4.2.2.11 STEERING REMOTE DEVELOPMENT

[BACK] key: Goes back to the Service Mode

(1) [Bluetooth]/[APPCOM]/[SYSCOM]/[DAB] key

Perform Update when a USB device containing the Update data is inserted.

[BACK] key: Goes back to the Service Mode

4.2.2.12 SXM CODE CLR

Mode for clearing the Sirius XM parental code Press the KEY to start the clearing process. The screen switches to the following view.

After the clearing process is complete, switch to the following screen.

[BACK] key: Returns to the SS mode or service mode screen [EXIT] key: Exits the SS mode or service mode

(No.MA601<Rev.001>)22/30

Page 23

4.3 SS mode

4.3.1 Switching to SS mode

Press and hold the [EQ] key and [DISP] key (1), and press the [RESET] key (2).

(2)

(1)

SS Mode Page3

(1)

4.3.2 Clearing the SS mode

Performing one of the following operations cancels the production mode and restores the normal mode.

• Power off by battery (backup) OFF

• Reset

4.3.3 Display specifications

SS Mode Page1

SS Mode Page2 <DAB MODEL>

SS Mode Page2 <Except DAB MODEL>

[NEXT] key: Switch from Page 1 → Page 2. [PREV] key: Switch from Page 2 → Page 1.

[EXIT] key: Exit the SS Mode and return to the normal screen.

When any of the above SS mode screens is displayed (Page 1/ 3, 2/3, 3/3), set the audio selector to MUTE (equivalent to Standby source). Upon exiting the SS mode to return to the normal mode, restore the audio selector to the original source.

Text Description

SYS x.*** Display of system controller version.

x:0(1S), 1(2S), 2(PP), 3(MP)

APP x.y.zzz Display of system controller + design data

version x:0 (release not been approved), 1 (release approved), y: rounded up by the official release, zzz: revision number managed by the SVN ("10" won't be expressed as "010") * The version system of DDX and that of KWV are common.

DATA **** Display of font data version.

DISC **** Display of DISC mecha module version.

DivX **** Display of DivX version.

BT **** Display of BT module firmware version.

Span * Display of Tuner's span selection status (NA

or SA or EU or ASIA or BR or TN or JP).

Type Display of destination information.

Model Display of model information.

DISC-AREA Display of area information of the DISC

mecha module.

reg. Display of region code.

HDR ******** Display of HD-Radio module version (HDR

model only)

DAB ****/******** Display of DAB module version (DAB model

only)

OK Display for All Items Above

When APP & DATA CHKSUM is executed, check against data in USB, and display OK or NG. *Not displayed if it is not executed. *Display NG in red.

MON: Y or N Display of status of monitor adjustment by

production line. Y: adjustment complete N: not adjusted. *Display NG in red.

(No.MA601<Rev.001>)23/30

Page 24

Text Description

TOU: Y or N Display of status of touch panel adjustment

by production line. Y: adjustment complete N: not adjusted. *Display NG in red.

SUM ******** Display of APP micro-controller program ar-

ea's sum and check sum results. Check sum OK or NG. *Display NG in red.

SUM ******** Display of APP micro-controller design data

area's sum and check sum results. Check sum OK or NG. *Display NG in red.

S.NO Display of serial number.

No entry: - - - - - Model without serial no.: None Indicate "- - - - - -" in red. Models without serial no. are as follows. Destinations: J, JW, E, EE, A

DATA1 **** Displays the opening data version.

SUM ******** Display of opening data area's sum and

check sum results. Check sum OK or NG. *Display NG in red.

DATA2 **** Displays the wallpaper data version.

SUM ******** Display of opening data area's sum and

check sum results. Check sum OK or NG. *Display NG in red.

DATA3 **** Displays the steering remote control thresh-

old version.Displays the version number when threshold data is written using USB. For DOP models, display as follows as the value is fixed from the beginning. HONDA: KC MAZDA: KF MITSUBISHI: KG ISUZU: KJ NISSAN1: KS1 NISSAN2: KS2 TOYOTA: KL

DATA4 **** Display of DEMO image version

(Commercially=”1000”)

SUM ******** Display of opening data area's sum and

check sum results. Check sum OK or NG. *Display NG in red.

4.3.3.1 INITIALIZE ALL

Same as service mode.

4.3.3.2 S/N WRITE & RGB(SXM) TERMINAL CHK

Mode for entering the serial number. *This will not be displayed for models without the NAVI and Sxi terminals.

4.3.3.3 MONITOR ADJUSTMENT MODE

Mode for adjusting the image quality on the production line. Display the following. In this case, regardless of the current source, set Video selector to R-CAM, and display the external input video in the background. (This is for adjustment by inputting composite signal in a white image from an external pattern generator.) Restore the Video selector to the original state when exiting this adjustment mode.

• As adjustment is performed while pressing the sensor of the measuring instrument against the center of the monitor, display the adjustment button and STORE button on the Aright side of the screen.

Adjustment items are only 3 items, Drive R/G/B only, and pressing the STORE button writes the adjustment value into F. ROM.

4.3.3.4 BT MICROPHONE TEST

Same as service mode.

(No.MA601<Rev.001>)24/30

Page 25

4.3.3.5 REGION CHANGE

The mode for rewriting a Region Code. Download the rewriting data from CUSiS.

• Extracts zip file.

• Find Vup_info.cds and ZZZ files.

• Write the 2 files to root of USB MEMORY. (1) Display the following if the USB device is inserted when this

mode is selected.

(2) Start the update process after the insertion of the USB de-

vice is detected, and display the following.

(4) Display the following when the update is failed.

4.3.3.6 BT DEVICE SEARCH MODE

The mode to confirm if the Telechips module performs normal operations electronically. Display the following if a communication of the BT module is performed normally when entering

(3) Display the following when the update is completed.

[BACK] key: Returns to the SS mode or service mode screen [EXIT] key: Return to normal screen

Display the following if the BT dongle cannot be correctly detected.

[BACK] key: Returns to the SS mode or service mode screen [EXIT] key: Return to normal screen

Switch to the OK display if a communication to the BT module is performed normally while the above ERROR screens are displayed.

(No.MA601<Rev.001>)25/30

Page 26

4.3.3.7 TOUCH PANEL CALIBRATION

Define the coordinates used in this sheet.

4.3.3.7.1 Touch adjustment (TOUCH ADJUST)

The 4 points on the screen, P1 (X1,Y1), P2 (X2,Y2), P3 (X3,Y3), P4 (X4,Y4) are the coordinate values (voltage values) actually read by touch adjustment. The points shown on the adjustment screen have 2 dots, one for X and one for Y coordinate. In normal mode touch adjustment, P2 and P4 coordinates are acquired. In test mode touch adjustment, coordinates of P1 to P4 are acquired (The reference point is lower left, whose coordinate value shall be (1,1).

4.3.3.7.2 Touch panel ADJUST specifications

u-com default condition

In-factory adjustment

Factory default condition

User adjustment

User-adjusted condition

Readjustment

Touch panel reset

adjustment adjustment

Re-Re-

Test mode

User

Note 1: In normal mode touch adjustment, “RESET” on the touch adjustment screen resumes the data touch adjusted in the test mode.

Note2: Factory default adjustment should be cleared, and re-adjustment is enabled.

Note3: Users cannot RESET the factory default condition.

4.3.3.8 VER/CHECK SUM

Performs check on the version number of each micro-controller/ data and the SUM value of the APP program area/DATA area. Select this item after inserting a USB device containing the check data for all of the above. For details on the data format for checking, refer to "About Data for VER/CHECK SUM Checking".

(1) Version Number Check

Determines whether the version number retained within the set is consistent with that read from the USB device. If the version number is consistent, display "OK" to the left of the version display. If it is not consistent, display "NG". Perform version check on all items on SS Mode Page2/3 marked with "OK". Consistent: “OK: 1.00.00” Not consistent: “NG: 1.00.00” Not checked: “1.00.00” *Each time this item is selected, the latest result will be displayed.

(2) SUM Value Check

Calculate the SUM value for each of the APP program area and DATA area, and determine whether they are consistent with the SUM value read from the USB device. If the value is consistent, display OK + SUM value. If it is not consistent, display NG + SUM value. *Exclude DATA area for DOP (DATA1, DATA2, DATA3) from SUM calculation.

ASUM OK ********(SUM value 4 bytes) ← Upper line shows

CHKSUM result of program area

DSUM OK ********(SUM value 4 bytes) ← Lower line shows

CHKSUM result of DATA area

ASUM OK ********(SUM value 4 bytes) ← Upper line shows

CHKSUM result of program area

DSUM NG ********(SUM value 4 bytes) ← Lower line

shows CHKSUM result of DATA area

ASUM DSUM

(3) TOTAL Assessment

Display TOTAL as OK only if all version checks and SUM values are OK, and all monitor adjustment, touch panel adjustment, and S meter adjustment are complete. Display as NG if any one of these is NG.

(No.MA601<Rev.001>)26/30

Page 27

(4) When USB device is not inserted

Display the following if a USB device is not detected when this item is selected.

4.3.3.8.1 About Data for VER/CHECK SUM Checking

VER/CHECK SUM is performed by reading out the checking data from the USB via the DISC mecha. Data transfer from the DISC mecha employs the same mechanism as APP/SYS Firm UP, i.e., system controller UPGRADE operation. Therefore, the two files below are stored in the USB memory.

• ver_check.txt ← Data for checking

• VUP_info.cds ← Information data for system controller UP-

GRADE

(1) Data Format for Checking * Formed from the 20 lines of text data below.

Line

Data Content Description

1 Version Check Header

2 [MODEL]DDX4R Model name. Rewritten

according to the model.

3 [TYPE]K Destination code. Rewritten

according to the shipment destination.

4 [SPAN]NA SPAN information. Rewritten

according to the initial span setting value.

5 [APP]1.0.0 APP micro-controller version

No. (program + design)

6 [DATA]0001 Data version no. (font data)

7 [DATA1]V0001 DATA1 version No.

(opening data)

8 [DATA2]V1111 DATA2 version No.

(wallpaper data)

9 [DATA3]0001 DATA3 version No.

(ST.Remo threshold data)

Line

Data Content Description

10 [DATA4]1000 DATA3 version No.

(DEMO image data)

11 [SYS]3.000 SYSCOM version No.

12 [DISC_A]JC DISC mecha destination

code. Rewritten according to the shipment destination.

13 [DISC_R]1 DISC mecha region No.

Rewritten according to the shipment destination.

14 [DISC_V]0010 DISC mecha version No.

(program)

15 [DIVX]0009 DISC mecha DivX version

16 [BT]102 BT module version no.

17 [SUM_APP]316e6c88 SUM value for APP+design

data

18 [SUM_DATA]0d871d52 SUM value for data area

19 [SUM_DATA1]070a951f SUM value for DATA1 area

20 [SUM_DATA2]02e60645 SUM value for DATA2 area

21 [SUM_DATA4]02e60645 SUM value for DATA4 area

22 [DAB]V000/00000000

[HDR]V000000

[DAB] DAB module version No. [HDR] HDR module version No.

21 ~END Terminal marker

(2) Information Data Format for System Controller UPGRADE * Formed from the 6 lines of text data below.

Line

Data Content Description

1 0001 Arbitrary (Version of data for

checking)

2 3 Fixed at 3 (UPGRADE mode

specification. 3 = system controller UPGRADE)

3 1 Fixed at 1 (Sub-mode specifi-

cation. 1 = normal; 2 = Forced overwrite)

4 0 Fixed at 0 (Destination infor-

mation. Specify as 0 other than DISC for changing destination.)

5 JVC_DV5/FMU-XM2-11 Arbitrary (File ID of data for

checking)

6 ver_check.txt File name of data for checking

(including extension)

4.3.3.9 STEERING REMOTE CHK MODE

Mode for voltage check of Steering Remote terminal.

(No.MA601<Rev.001>)27/30

Page 28

4.3.3.10 Sirius XM CHECK MODE

Mode for check of Sirius XM terminals. By using the audio output from the internal oscillator of SXV100, it is possible to check all of the power lines / communication lines / audio line.

[L] key: Output to the L Channel voice of the internal oscillator.

Each time the key is pressed, the audio ON → OFF is switched.

[R] key: Output to the R Channel voice of the internal oscillator.

Each time the key is pressed, the audio ON → OFF is switched.

[OK] key / [NG] key: OK display when the audio output has successful. NG display when the audio output has failed.

4.3.3.11 OPENING / ING CUSTOMIZE

Mode for customizing for DOP at the production line.

4.3.3.12 CHANGE INITIAL PARAMETER

Mode for customizing for DOP at the production line.

4.3.3.13 STEERING REMOTE CUSTOMIZE MODE

Mode for customizing for DOP at the production line.

4.4 DC Offset error description

4.4.1 DC Offset detection circuit design

• Purpose: To prevent breakdown, when occur DC offset between speaker output "+" and "-".

•Target: Detect DC offset, then stop the Power Amp operation and shift to specified condition.

4.4.2 Possible causes of DC offset at speaker output lines

(1) Mis-connection for Speaker output for example touch to car

body or battery line. (2) Current leak of coupling capacitor for Power IC input. (3) Current leak of AC-GND capacitor for Power IC AC-GND. (4) Capacitor shorted of above parts due to foreign object.

C-tc

E-Vol

Win_TC

Win_In

DC Error

C-in

C-ac2C-ac1

Sw5V

Audio Pwr Amp

In 1

In 2

In 3

In 4

AcGnd

Offset Detect Out

Micon

ADC In

4.4.3 Type of checking

4.4.3.1 To detect DC Offset Error

• Mis-connection

- Short any one speaker out line to GND or Vcc

• Capacitor leak

- Parallel 330kΩ to either any one of coupling cap or AC-GND

capacitor (to simulate current leakage of capacitor)

- Shorted either any one of coupling capacitor or AC-GND ca-

pacitor.

4.4.4 Detection Timing chart

PWIC_STBY

PWIC_MUTE

UD_MUTE

2.0sec or more

Missconnect detection period

1.5sec or more

0.8sec

0.7sec or more

1.0sec

Capacitor leak

detection period

Other (miss detection etc.) detection period

50ms

or more

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4.4.5 Manipulate after detect DC Offset

• If detected error 10 consecutive times, and 10th error occurred in "Mis-connect detection period", judge as "Mis-connect".

• If detected error 10 consecutive times, and 10th error occurred in "Capacitor leak detection period", judge as "Capacitor leak ".

• If detected error 10 consecutive times, and 10th error occurred in "Other detection period" and detected another 10 errors consecutively, then judge as "Other".

• If judge as "Mis-connect".

- turn off speaker output.

- display "MISWIRING", check wiring connection then reset.

- key access disable except button of Eject, Reset and service

mode

- record error in EEPROM "DC1 ERR"

- the product is able to be recovered by Reset button.

SECTION 5

TROUBLESHOOTING

• If judge as "Capacitor leak ".

- turn off speaker output.

- display "WIRING", check wiring connection then reset.

- key access disable except button of Eject, Reset and service mode

- record error in EEPROM "DC2 #" (# means counter number)

- the product can be recovered by pressing the Reset button before the capacitor leak error counter reach "DC2 4". After that, only clear the counter back to "0" can recover the product.

• If judge as "Other" (manipulation same as mis-connect)

5.1 How to cancel DC offset error

Check to be sure the terminals of the speaker leads are covered with insulating tape properly, then reset the product. If an error message does not disappear even after a reset, there is a need for internal repair.

5.2 How to clear DC offset error recorded in EEPROM

Refer to “4.2.2.5 ERROR/DIAG DATA”.

(No.MA601<Rev.001>)29/30

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JVC KENWOOD Corporation

CE Segment 2967-3, Ishikawa-machi, Hachioji-shi, Tokyo, 192-8525, Japan

(No.MA601<Rev.001>)

Printed in Japan

VSE