Jvc KW-AVX706-UN, KW-AVX706-U, KW-AVX706-J, KW-AVX706-EU, KW-AVX706-EE Service Manual

...
SERVICE MANUAL
DVD RECEIVER WITH MONITOR
MA26120064
KW-AVX700E,KW-AVX700U,
KW-AVX700UN,KW-AVX700A,
KW-AVX706U,KW-AVX706UN,
KW-AVX706E,KW-AVX706EU,
KW-AVX706EE
Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
TABLE OF CONTENTS
1 PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
COPYRIGHT © 2006 Victor Company of Japan, Limited
No.MA261
2006/4
SPECIFICATION
AMPLIFIER
Power Output (for northern america) 20 W RMS × 4 Channels at 4 Ω and [< or =] 1% THD+N
Maximum Power Output (except northern america)
Continuous Power Output (RMS) (except northern america)
Signal to Noise Ratio For northern america 80 dBA (reference: 1 W into 4
Load Impedance 4
Equalizer Control Range Frequencies 60 Hz, 150 Hz, 400 Hz, 1 kHz, 2.5 kHz, 6.3 kHz, 15 kHz
Audio Output Level (F-OUT/R-OUT/CENTER/SUBWOOFER)
Color System NTSC (for northern america)
Video Output (composite) 1 Vp-p/75
Other Terminals Input LINE IN, VIDEO IN, Antenna input
Frequency Range FM (for northern america) 87.5 MHz to 107.9 MHz (with channel interval set to 100 kHz or 200 kHz)
FM Tuner Usable Sensitivity 11.3 dBf (1.0
AM Tuner (for northern america) Sensitivity/Selectivity 20
MW Tuner (for europe and australia) Sensitivity/Selectivity 20
LW Tuner (for europe and australia) Sensitivity 50
AM Tuner (for asia) Sensitivity/Selectivity: 20
Signal Detection System Non-contact optical pickup (semiconductor laser)
Frequency Response DVD, fs=48 kHz 16 Hz to 22 000 Hz
Dynamic Range 93 dB
Signal-to-Noise Ratio 95 dB
Wow and Flutter Less than measurable limit
Front/Rear 50 W per channel
Front/Rear 20 W per channel into 4
Except northern america 70 dB
Level ±10 dB
Line-Out Level/Impedance 2.5 V/20 k
Output Impedance 1 k
Output 2nd AUDIO OUT
Others CD changer, AV BUS
FM/AM TUNER
Fm (ecxept northern america) 87.5 MHz to 108.0 MHz
AM (for northern america) 530 kHz to 1 710 kHz (with channel interval set to 10 kHz)
AM (for europe and australia) (MW) 522 kHz to 1 620 kHz
AM (for asia) 531 kHz to 1 602 kHz
50 dB Quieting Sensitivity 16.3 dBf (1.8
Alternate Channel Selectivity (400 kHz) 65 dB
Frequency Response 40 Hz to 15 000 Hz
Stereo Separation 35 dB
DVD, fs=96 kHz 16 Hz to 44 000 Hz
VCD/CD 16 Hz to 20 000 Hz
monic distortion
(4 Ω to 8 Ω allowance)
load (full scale)
PAL (for europe and australia) PAL/NTSC (for asisa)
87.5 MHz to 108.0 MHz (with channel interval set to 50 kHz)
531 kHz to 1 602 kHz (with channel interval set to 9 kHz)
(LW) 144 kHz to 279 kHz
µ
V/75 Ω)
µ
V/75 Ω)
µ
V/35 dB
µ
V/35 dB
µ
V
µ
V/35 dB
DVD/CD
, 40 Hz to 20 000 Hz at no more than 0.8% total har-
)
1-2 (No.MA261)
MONITOR
Screen Size 6.5 inch wide liquid crystal display
×
Number of Pixel 280 800 pixels: 400 (horizontal)
Drive Method TFT (Thin Film Transistor) active matrix format
Color System NTSC (for northern america)
Aspect Ratio 16:9 (wide)
Allowable Storage Temperature -10
Allowable Operating Temperature 0
Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)
Grounding System Negative ground
Allowable Operating Temperature 0
×
Dimensions (W
Mass (approx.) 2.6 kg (5.8 lbs) (excluding accessories)
H × D) Installation Size (approx.) 178 mm × 100 mm × 160 mm (7-1/16" × 3-15/16" × 6-5/16")
Panel Size (approx.) 170 mm
PAL/NTSC (except northern america)
°
C to +60°C (14°F to 140°F)
°
C to +40°C (32°F to 104°F)
GENERAL
°
C to +40°C (32°F to 104°F)
×
93 mm × 29 mm (6-3/4" × 3-11/16" × 1-3/16")
3 × 234 (vertical)
Design and specifications are subject to change without notice.
(No.MA261)1-3
1.1 Safety Precautions
SECTION 1
PRECAUTIONS
!
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
1-4 (No.MA261)
1.2 Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.2.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
1M
Conductive material (conductive sheet) or iron plate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.
1.3 Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.4 Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the pickup unit.
• Apply solder to the short land before the flexible wire is disconnected from the connector on the pickup unit. (If the flexible wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land after connecting the flexible wire.
Flexible wire
CN101
Short-circuit points
Mechanism control board
(No.MA261)1-5
1.5 Important for laser products
!
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The CD,MD and DVD player uses invisible
laser radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are defeated. It is
dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified here in may result in
hazardous radiation exposure.
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
CAUTION : Visible and Invisible
CLASS 1 LASER PRODUCT
laser radiation when open and interlock failed or defeated. AVOID DIRECT EXPOSURE TO BEAM. (e)
ADVARSEL : Synlig og usynlig laserstråling når maskinen er åben eller interlocken fejeler. Undgå direkte eksponering til stråling. (d)
VARNING : Synlig och osynling laserstrålning när den öppnas och spärren är urkopplad. Betrakta ej strålen. (s)
VARO : Avattaessa ja suojalukitus ohitettuna tai viallisena olet alttiina näkyvälle ja näkymättömälle lasersäteilylle. Vältä säteen kohdistumista suoraan itseesi. (f)
1-6 (No.MA261)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
(No.MA261)1-7
SECTION 3
DISASSEMBLY
3.1 Main body
3.1.1 Removing the front panel assembly (See Fig.1 to 4)
(1) From the bottom side of main body, insert the screw-driver
to hole of the third gear from hole a of the bottom chassis, and then turn the gear to clockwise until front panel assem­bly comes up. (See Fig.1)
(2) Remove the two screws A attaching the front panel assem-
bly. (See Fig.2)
(3) Remove the four screws B attaching the front panel as-
sembly. (See Fig.2)
(4) Disengage the front panel assembly from hook b and re-
move the front panel assembly. (See Fig.2)
(5) Remove the two screws C attaching the front panel assem-
bly. (See Fig.3)
(6) Disconnect the connector wire from connector CN374
the connection board and then take out the front panel as­sembly. (See Fig.4)
a
Fig.1
of
A
B
B
(both side)
Fig.2
CC
Fig.3
1-8 (No.MA261)
CN374
Fig.4
3.1.2 Removing the bottom chassis assembly
(See Fig.5 to 8)
(1) Remove the four screws D and two screws E attaching the
heat sink. (See Fig.5)
(2) Remove the two screws F attaching the bottom chassis as-
sembly. (See Fig.6)
(3) Remove the two screws G attaching the bottom chassis as-
sembly. (See Fig.7)
(4) Remove the three screws H and one screw J attaching the
rear bracket. (See Fig.8)
C
D
C
Fig.5
F
F
Fig.6
G
Fig.7
HJHJ
Fig.8
(No.MA261)1-9
3.1.3 Removing the rear bracket (See Fig.9 and 10)
(1) Remove the two screws K and one screw L attaching the
rear heat sink. (See Fig.9)
(2) Remove the eight screws M, two screws N and one screw
P attaching the rear bracket. (See Fig.9)
(3) Disconnect the connector wire from fan motor connected to
of the sub board. (See Fig.10)
CN681
P
KMMM
K
MNN
MMMM
Fig.9
L
CN681
Fig.10
1-10 (No.MA261)
3.1.4 Removing the main section
(See Fig.11 to 13)
(1) Disconnect the connector wire from connector CN302
connection board. (See Fig.11)
(2) Disconnect the card wire from connector CN702
board. (See Fig.12)
(3) Remove the four screws Q attaching the main section.
(See Fig.13)
of main
of
CN302
Fig.11
CN702
Q
Q
Fig.12
Q
Q
Fig.13
(No.MA261)1-11
3.1.5 Removing the main board (See Fig.14)
(1) Disconnect the card wire from connector CN703
main board.
(2) Remove the four screws R attaching the main board.
of the
R
R
3.1.6 Removing the sub board (See Fig.15)
(1) Remove the four screws S attaching the sub board.
3.1.7 Removing the DVD mechanism assembly (See Fig.16)
(1) Remove the three screws T attaching the DVD mechanism
assembly.
T
S
S
R
R
Fig.14
S
S
Fig.15
T
1-12 (No.MA261)
T
Fig.16
3.1.8 Removing the connection board
(See Fig.17)
(1) Remove the insulator from DVD mechanism assembly. (2) Disconnect the card wires from connector CN301
CN303 of the connection board.
(3) Remove the four screws U attaching the connection board.
and
U
U
U
3.1.9 Removing the monitor assembly
(See Fig. 18 and 19)
(1) Remove the ten screws V attaching the sub connect board.
(See Fig.18)
(2) Disconnect the flexible wire from connector CN371
sub connect board. (See Fig.19)
Caution:
In this time, DISC EJECT button come off to easy, do not lost it.
of the
CN301
U
CN303
Fig.17
V
CN371
V
Fig.18
Fig.19
(No.MA261)1-13
3.2 Monitor section
Y
Y
3.2.1 Removing the front bracket (See Fig.20)
(1) Remove the two screws W attaching the FPC cover. (2) Remove the four screws X and four screws Y attaching the
front bracket assembly.
(3) Disengage the four hooks b and remove the front bracket
assembly.
Caution:
In this time, FPC cover come off to easy, do not lost it.
3.2.2 Removing the display unit (See Fig.21)
(1) Disconnect the card wires from connector CN422
CN423 of the panel board.
(2) From both side of the display unit, remove the four screws
Z attaching the display unit.
(3) Disengage the six hooks c and remove the display unit.
and
bb
W
Y
X
Y
b
Fig.20
CN423 CN422
c
X
3.2.3 Removing the panel board (See Fig.22)
(1) Disconnect the flexible wire from connector CN411
panel board.
(2) Disconnect the connector wire from connector CN471
the panel board. (3) Remove the one screw AA attaching the earth wire. (4) Flat to two bending part d of the panel bracket and then re-
move the panel board.
of the
of
ZZ
c
Fig.21
d
CN411 CN471
Fig.22
AA
1-14 (No.MA261)
3.2.4 Removing the switch board (See Fig.23)
(1) Remove the nine screws BB attaching the switch board.
BB BB
Fig.23
(No.MA261)1-15
3.3 DVD mechanism assembly
3.3.1 Removing the mechanism control board (See Fig.1)
Caution:
Before disconnecting the flexible wire extending from the DVD pickup, solder the short-circuit point on the flexible wire using a grounding soldering iron. If you do not follow this instruction, the DVD pickup may be damaged.
(1) Turn over the body, and solder the short-circuit points on
the flexible wire extending from the DVD pickup.
(2) Disconnect the flexible wire from connector CN101
mechanism control board.
(3) Disconnect the card wire from connector CN201
mechanism control board.
(4) Disconnect the flexible wire from connector CN202
mechanism control board.
(5) Unsolder two soldered points a on the mechanism control
board and remove the wire extending from the feed motor. (6) Remove the screw A attaching the lug wire. (7) Remove the two screws B and screw C attaching the
mechanism control board.
Caution:
• As the flexible wire to be connected to CN101 attach it to the mechanism control board using a double tape.
• After reassembling, unsolder the short-circuit points.
on the
on the
on the
, make sure to
Flexible wire
Double tape
CN101
B
Short-circuit points
A
Lug wire
B
CN201
Feed motor
a
C
CN202
Mechanism control board
Fig.1
1-16 (No.MA261)
3.3.2 Removing the top cover (See Fig.2)
(1) Remove the two screws D attaching the top cover on the
back of the body.
(2) Remove the top cover upward.
Reference:
When reassembling, set part b of the top cover under the bending part c of the chassis frame.
3.3.3 Removing the mechanism section (See Fig.2 to 4)
• Remove the top cover.
(1) From the bottom of the body, remove the screw E attaching
the lug wire. (See Fig.2.)
(2) Remove the two screws F attaching the right and left stop-
pers on the front side. (See Fig.2.)
(3) Remove the two floating springs on the bottom of the body.
(See Fig.3.)
(4) Move the mechanism section upward and remove from the
chassis frame. The three damper springs come off from the dampers. (See Fig.4.)
Caution:
• When reassembling, reattach the damper spring to the damper respectively and insert the three shafts on the bot­tom of the mechanism to the dampers.
• Before inserting the shaft to the dampers, apply IPA to the hole of damper.
Floating spring
Fig.3
Mechanism section
Stopper
F
Top cover
Stopper
F
D
D
b
c
E
Lug wire
Damper SP.(F)
(Silver)
Damper (F) (Black)
Damper SP.(F)
(Silver)
Damper (F) (Black)
Fig.4
Damper SP.(R)
(Red)
Damper (R) (Purple)
Chassis frame
Fig.2
(No.MA261)1-17
3.3.4 Removing the clamper unit (See Fig.5 to 7)
• Remove the top cover and the mechanism section.
(1) Remove the clamper2 spring on the bottom of the mecha-
nism section. (See Figs.5.and 6.)
(2) Release the part d of the clamper spring from the bending
part of the chassis base assembly. (See Fig.7.)
(3) Move the clamper unit in the direction of the arrow and turn.
Release the two joints e and f, then remove the clamper unit upward. (See Fig.6.)
3.3.5 Reattaching the clamper unit (See Fig.5 to 9)
(1) Attach the clamper spring to the clamper unit. (See Fig.8.) (2) Move the clamper unit to set the side joints e and f to each
boss of the chassis base assembly. Make sure that part g is inserted to the notch of the chassis base assembly. (See Figs.5 and 9.)
(3) Move the part d of the clamper spring to the outside of the
bending part of the chassis base assembly. (See Fig.7.)
(4) Attach the clamper2 spring to the chassis base assembly.
(See Figs.5 and 6.)
Caution:
When reattaching, temporarily hook the end of the clamper spring as shown in the figure to make the work easy. (See Fig.8.)
Clamper unit
Clamper2 spring
Chassis base assembly
Fig.6
Clamper spring
Clamper spring
f
Clamper2 spring
Chassis base assembly
g
d
Chassis base assembly
Fig.7
e
Fig.5
1-18 (No.MA261)
Clamper unit
Clamper unit
Clamper spring
Fig.8
Fig.9
g
Notch
(No.MA261)1-19
3.3.6 Removing the front unit (See Fig.10 to 12)
• Remove the top cover and the mechanism section.
(1) Disconnect the flexible wire from connector CN202 on the
mechanism control board at the bottom of the body. (See Fig.10.)
(2) Remove the screw G attaching the front unit on the top of
the body. (See Fig.11.)
(3) Move the front unit toward the front to release joint h, and
release two joints i and j on the right side of the chassis base assembly. Then remove the front unit upward. (See Figs.11 and 12.)
(4) Remove the two screws H attaching the switch board. (See
Fig.12.)
Reference:
You can remove the switch board only without removing the front unit.
Caution:
When reassembling, attach the flexible wire extending from the switch board using the double tape. (See Figs.10 and 12.)
Mechanism control board
G
Front unit
h
Fig.11
CN202
Double tape
Fig.10
Flexible wire
Double tape
j
i
H
Switch board
Front unit
G
1-20 (No.MA261)
h
Fig.12
3.3.7 Removing the loading arm assembly
(See Fig.13 , 14)
• Remove the top cover, the mechanism section and the front
unit. (1) From the top of the body, move the loading arm assembly
from the front side upward, and release the bosses from the right and left joints k and m of the chassis base assem­bly.
(2) Release the boss from notch n of the connect arm on the
right side of the body, and release the boss from notch p of the slide cam assembly on the left side.
m
Loading arm assembly
Side cam assembly
p
m
k
Fig.13
Loading arm assembly
k
n
n
Connect arm
Fig.14
(No.MA261)1-21
3.3.8 Removing the rod (L)(R)/roller assembly (See Fig.15 and 16)
• Remove the top cover, the mechanism section, the front unit
and the loading arm assembly. (1) Release the rod (L) and (R) from the joints q at the bottom
of the loading arm assembly (See Fig.15.)
(2) Remove the roller assembly from the loading arm assem-
bly. (See Fig.16.)
(3) Remove the two collars and washer from the roller assem-
bly. (See Fig.16.)
Caution:
After attaching the loading arm assembly to the roller assem­bly, attach the rod (L) and (R). Attach the rods to the right and left collars of the roller. (See Fig.15.) When reattaching the rod (L) and (R) to the loading arm as­sembly, engage each joint as shown in Fig.15. As joints q of the rod (L), let the rod through q before reattaching it.
Collar
Collar
Rod(R) Rod(L)
q
q
q
Collar
Rod(L)
Rod(R)
q
Loading arm assembly
Fig.15
Roller assembly
Loading arm assembly
q
Rod(L)
q
Collar
Washer
Rod(R)
1-22 (No.MA261)
Fig.16
3.3.9 Removing the DVD pickup assembly
(See Fig.17 to 19)
• Remove the mechanism control board.
(1) From the bottom of the body, turn the feed gear in the di-
rection of the arrow to move the DVD pickup outwards. (See Fig.17.)
(2) Remove the screw J attaching the thrust spring. (See
Fig.17.)
(3) Remove the DVD pickup assembly upward on the L.S.gear
side and release from sub shaft at joint r. Move the lead screw of the DVD pickup assembly in the direction of the arrow to release from joint s. (See Fig.18.)
Caution:
• When releasing the lead screw at joint s, the L.S.collar comes off at the end of the lead screw. When reas­sembling, reattach the L.S.collar to the lead screw and engage joint s. (See Fig.18.)
• When reattaching the L.S.collar, reattach it to the point s of the lead screw, and to the rod (M). Make sure that the L.S.collar is set on the rod (M) spring. (See Fig.18.)
(4) Remove the screw K attaching the rack spring/ rack plate
on the DVD pickup. (See Fig.19.)
(5) Pull out the lead screw. (See Fig.19.)
Caution:
Perform adjustment after replacing the pickup.
DVD Pickup assembly
DVD Pickup assembly
Feed gear
J
Thrust spring
Fig.17
s
L.S.collar
Rod(M)
Lead screw
Sub shaft
L.S.collar
r
L.S.gear
Fig.18
K
Rack spring
Lead screw
Rack plate
DVD Pickup
Fig.19
(No.MA261)1-23
3.3.10 Removing the spindle motor
r
(See Fig.20)
• Remove the mechanism control board. Remove the two screws L attaching the spindle motor on the bottom of the body.
Caution:
Perform adjustment when reattaching the spindle motor.
3.3.11 Removing the feed motor assembly
(See Fig.21 and 22)
• Remove the mechanism control board. (1) Remove the feed TRI. spring on the bottom of the body.
(See Fig.21.)
(2) Remove the two screws M attaching the feed motor as-
sembly. (See Fig.21.)
(3) Remove the slit washer from the motor H. assembly and
pull out the worm wheel. (See Fig.22.) Remove the two screws N attaching the feed motor. (See Fig.22.)
Spindle motor
Feed TRI. spring
L
Fig.20
M
Feed motor assembly
1-24 (No.MA261)
Fig.21
Slit washer
Worm wheel
Feed moto
N
Motor H. assembly
Fig.22
SECTION 4
ADJUSTMENT
4.1 Test instruments required for adjustment
(1) Digital oscilloscope (100MHz) (2) Jitter meter (3) Digital tester (4) Electric voltmeter (5) Tracking offset meter (6) Test Disc : VT501 or VT502 (7) Extension studs : STDV001-3P (8) Extension cable :
EXTJD001-45PF (CN702 - CN305) EXTDV001-40PF (CN371 - CN421)
4.2 Standard measuring conditions
Power supply voltage DC14.4V(11 to 16V)
Load impedance 4(2 Speakers connection) Line Output 20K
Caution:
Be sure to attach the heat sink and rear bracket onto the power amplifier IC and regulator IC respectively, before supply the power. If voltage is applied without attaching these parts, the power amplifier IC and regulator IC will be destroyed by heat.
EXTDV001-24PF (CN602 - CN703) EXTJD001-10PF (CN404 - CN303) EXTJD001-60PF (CN301 - CN401) EXTCN001-3P (CN302 - CN604) EXTCN001-6P (CN374 - CN381) EXTFP001-18P (CN601 - CN372) EXTFP001-24P (CN701 - CN373)
4.3 Connection method
Connection procedure
(1) Attach the front chassis assembly to the main board. (2) Attach the heat sink and rear bracket to the main board. (3) Attach the extension studs to the DVD mechanism assembly. (4) Connect the DVD mechanism assembly and the main board with a extension cable.
EXTJD001-45PF
EXTDV001-24PF
EXTFP001-18P
CN601
EATCN001-3P
CN703
CN602
CN604
CN702
CN701
CN371
EXTDV001-40PF
CN421
EXTFP001-24P
CN304
CN302
CN302
CN305
CN305
1 7 3
N C
EXTFP001-24P
C N 3 8 2
CN381
C
N
3
8
1
EXTCN001-6P
CN303
CN303
CN301
EXTJD001-10PF
CN301
EXTFP001-18P
CN372
C
N
3
7
2
CN373
3
7
3
C
N
3
7
4
N
C
CN374
EXTCN001-6P
Conntacte CB Front side
EXTJD001-60PF
EXTJD001-60PF
CN401
EXTJD001-10PF
Mecha bottom side
CN404
CN 404
CN40
1
(No.MA261)1-25
4.4 Adjustment method for jitter
After replacing the pickup, set the unit in the service mode to display a jitter value on the LCD. Confirm that the jitter value measured with a jitter meter is within 12% of the jitter value displayed on the LCD. If it is within 12%, then adjustment is not necessary. If the measured jitter value is outside the 12% tolerance range, perform the following adjustments.
4.4.1 Adjustment procedure
(1) Set the unit to the service mode and display a jitter value (hex data) on the LCD. (2) Turn each of the screws a, b and c, by a half-turn per step, in the direction that reduces the jitter value in order to minimize it.
(Do not turn a screw more than a half turn at a time, but adjust the screws in the cycle of the same level is turned in the pair of
b+c and the same level is turned in the pair of a+b.)
(3) After completing the adjustment, secure the screws with screw lock paint.
c
b
a
Jitter value adjustment procedure (Pickup horizontal level adjustment relative to the DVD recording surface) (For the adjustment tool use a 3 mm wrench and not a screwdriver, this procedure will make the adjustment easier.)
3 mm wrench
(1) Set the unit to the service mode and display a jitter value (hex data) on the LCD. (2) Turn each of the screws a, b and c, by a half-turn per step, in the direction that reduces the jitter value in order to minimize it.
(Do not turn a screw more than a half turn at a time, but adjust the screw in the cycle of same level turn by pair of b+c pair of
a+b.)
(3) After completing the adjustment, secure the screws with screw lock paint.
1-26 (No.MA261)
4.5 Jitter value conversion table
Load the test DVD and set the unit to the service mode. A jitter value converted to the hex value is displayed on the LCD. Refer to the corresponding decimal notation value shown in the following Jitter Conversion Table. The adjustment is OK if the jitter value measured with a jitter meter is within 12% of the jitter value displayed on the LCD. If the measured jitter value is outside the 12% tolerance range, adjust it to minimize the difference between the measured value and the displayed value.
Indicated
on the LCD
EF56 EF22 EEEE EEBA EE86 EE52 EE1E EDEA EDB6 ED82 ED4E ED1A ECE6 ECB2 EC7E EC4A EC16 EBE2 EBAE EB7A EB46 EB12 EADE EAAA EA76 EA42 EA0E E9DA E9A6 E972 E93E E90A E8D6 E8A2 E86E E83A E806 E7D2
Jitter value
(%)
4.7
4.8
4.9
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
8.0
8.1
8.2
8.3
8.4
Indicated
on the LCD
E79E E76A E736 E702 E6CE E69A E666 E632 E5FE E5CA E596 E562 E52E E4FA E4C6 E492 E45E E42A E3F6 E3C2 E38E E35A E326 E2F2 E2BE E28A E256 E222 E1EE E1BA E186 E152 E11E E0EA E0B6 E082 E04E E01A
Jitter value
(%)
8.5
8.6
8.7
8.8
8.9
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
10.0
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
11.0
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
12.0
12.1
12.2
Indicated
on the LCD
DFE6 DFB2 DF7E DF4A DF16 DEE2 DEAE DE7A DE46 DE12 DDDE DDAA DD76 DD42 DD0E DCDA DCA6 DC72 DC3E DC0A DBD6 DBA2 DB6E DB3A DB06 DAD2 DA9E DA6A DA36 DA02 D9CE D99A D966 D932 D8FE D8CA D896 D862
Jitter value
(%)
12.3
12.4
12.5
12.6
12.7
12.8
12.9
13.0
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
14.0
14.1
14.2
14.3
14.4
14.5
14.6
14.7
14.8
14.9
15.0
15.1
15.2
15.3
15.4
15.5
15.6
15.7
15.8
15.9
16.0
Calculation
Indicated on the LCD
E9A6 7.5
Jitter (%)
(No.MA261)1-27
4.6 Service mode
4.6.1 Service mode 1 (Indication of a service mode 1 is nothing.)
Keep this state more 2 seconds while continuing pressing the [STANDBY/ON ATTENUATOR] button and [OPEN] button sequentially.
Screen indication
NO EJECT? EMERGENCY EJECT?
4.6.2 Service mode 2
Keep this state more 2 seconds while continuing pressing the [MENU] button, [VOLUME-] button and [ENT] button sequentially.
Screen indication
SERVICE MODE 2 INITIALIZE DVD
Exchanging it operate a menu of a service mode with the [UP] button
1
and [DOWN] button. Operate choice of a menu with a [ENT] button.
2
*1 : When an [ENT] button is pushed in NO EJECT indication, it is set by an EJECT prohibition mode. When an [ENT] button is pushed in EJECT OK indication, it is aet bu a normal mode. *2 : Forced EJECT movement
A screen becomes normal indication after an ENT button was pushed.
Press the [ENT] button.
SERVICE MODE 2 INITIALIZE DVD OK
4.6.3 Service mode 3
Keep this state more 2 seconds while continuing pressing the [MENU] button, [VOLUME+] button and [ENT] button sequentially.
Screen indication
SERVICE MODE 3 INITIALIZE ALL INITIALIZE SERVICE MODE RUNNING MODE
Full initialization of EEPROM of a DVD unit ( It is included a permanent domain) After clear completion, this indication is continuedtill an effective key is input. (OK **)
Exchanging it operate a menu of a service mode with the [UP] button and [DOWN] button. Operate choice of a menu with a [ENT] button.
INITIALIZE ALL (Each EEPROM is initialized by a factory shipment state.) Main micon EEPROM initialization (except a ROM correction domain) Panel micon EEPROM initialization (except factory adjustment data domain and ROM correction domain) DVD unit EEPROM initialization (except a permanent domain) After clear completion, a screen returns to normal indication after OK indication was displayed for three seconds.
1-28 (No.MA261)
A
A
INITIALIZE (Initialization of a user area of each EEPROM) Main micon EEPROM initialization (a user entry domain and picture adjustment data) DVD unit EEPROM initialization (except a permanent domain) After clear completion, a screen returns to service mode indication after OK indication was displayed for three seconds.
SERVICE MODE
SERVICE MODE VERSION AREA/REGION
SERVICE MODE ERROR READ
ERROR CLEAR TEMPERATURE MEMORY CHECK DVD NTSC/PAL DVD CHECK MODE
Exchanging it operate a menu of a service mode with the [UP] button and [DOWN] button. Operate choice of a menu with a [ENT] button. Return to previous menu with a [BACK] button.
VERSION
MAIN
JD6
CH
PANEL
TV
Micon version indication
Main micon version and ROM correction version JD6 version CH version Panel micon version and ROM correction version TV Tuner version
AREA/REGION
Area and region indicattion SYS-AREA JD6-AREA JD6-REGION JD6-CPPM
Main micon area JD6 area JD6 region CPPM Y: Finished with a note N: Non-note Check sum
TEMPERATURE Temperature data reading Temperature data by the temperature sensor in the main micon and JD6-PCB is read every 5 seconds and displayed in hex nimbers.
MEMORY CHECK Memory residual quantity indication mode Data residual quantity of a disc is displayed by LCD. About the playback control-related key ( [FSKIP], [BSKIP], [UP], [DOWN], [VOL] ), only movement is effective. Indication does not change as memory residual quantity indication. About cancellation of this mode, press the [STANDBY/ON ATTENUATOR] button.
B
C
(No.MA261)1-29
B
C
DVD NTSC/PAL
DVD picture change NTSC PAL
JD4 output picture setting (NTSC) JD4 output picture setting (PAL)
DVD CHECK MODE See "DVD CHECK MODE" for details.
ERROR READ DVD ERROR READ CH ERROR READ MECHA ERROR READ READ ALL
DVD ERROR READ Reading of a DVD unit error history
CH ERROR READ Reading of a CD changer error history
MECHA ERROR READ Reading of a door mechanism error history READ ALL Reading of a main micon EEPROM (All contents)
ERROR CLEAR DVD ERROR CLEAR CH ERROR CLEAR MECHA ERROR CLEAR
Clear of each error history A screen returns to following indication after clear completion.
RUNNING MODE See "Running mode" for details.
4.6.4 Service mode 4
Keep this state more 2 seconds while continuing pressing the [BACK] button, [MENU] button and [SRC] button sequentially.
Screen indication
SERVICE MODE 4 RDS S MODE MONITOR S MODE FLASH ROM WRITE MODE
Exchanging it operate s menu of a service mode with the [UP] button and [DOWN] button. Operate choice of a menu with a [ENT] button.
RDS S MODE RDS service mode (Only RDS model)
MONITOR S MODE R/W CHROMA 1 R/W CHROMA 2
*See "Monitor adjustment" for details. CHROMA DATA read/write of NTSC/PAL signal processing IC
CHROMA DATA read/write of TFT driver IC R/W CHROMA 3 DATA CLEAR
Clear of CHROMA DATA of 1,2 (return to an initial value)
1-30 (No.MA261)
FLASH ROM WRITE MODE (Cannot use)
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